Stirring device for asphalt concrete production

By designing an asphalt concrete production mixing device containing a multi-directional mixing mechanism and a switch mechanism, the problem that existing equipment cannot achieve all-round and no blind angle stirring is solved, and the mixing efficiency and finished product quality are improved.

CN222518299UActive Publication Date: 2025-02-25QUFU HENGTONG ROAD & BRIDGE ENG MATERIALS CO LTD
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Patent Information

Application Number
CN202421305440.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-11
Publication Date
2025-02-25
Estimated Expiration
2034-06-11

AI Technical Summary

Technical Problem

The existing asphalt concrete production and mixing equipment cannot achieve all-round and no dead corners during the raw material mixing process, resulting in insufficient stirring and affecting the quality of the finished product.

Method used

An agitating device including a support frame, a stirring tank, a lifting mechanism, a multi-directional agitating mechanism and a switch mechanism are designed. The multi-directional stirring mechanism realizes all-round stirring of raw materials through support rods and rotating stirring components, while the switch mechanism is used to close and quickly export the raw materials that are finished stirring.

Benefits of technology

All-round, blind-angle stirring of raw materials is achieved, which avoids the impact of insufficient stirring on the quality of finished products, and improves working efficiency through the switch structure.

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Abstract

The utility model discloses a stirring device for asphalt concrete production, which belongs to the technical field of asphalt concrete production equipment, and comprises a support frame, a stirring tank, a lifting mechanism, a multidirectional stirring mechanism and a switch mechanism, the multidirectional stirring mechanism comprises a support rod and a rotary stirring component, and the support rod is connected with the rotary stirring component; the rotary stirring assembly is connected with the stirring tank, the rotary stirring assembly is connected with the lifting mechanism, the lifting mechanism is installed on the supporting frame, the switching mechanism is installed on the lower side of the stirring tank, and the supporting rod is connected with the switching mechanism. The influence on the quality of a finished product due to insufficient stirring is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of asphalt concrete production equipment, and particularly discloses a stirring device for asphalt concrete production. Background Art

[0002] The mixing device for asphalt concrete production is a device used to mix asphalt, aggregate and other auxiliary materials. It is widely used in the field of road construction and engineering construction. With the advancement of urbanization and the increase in demand for transportation construction, asphalt concrete has been widely used as a common road material. The traditional manual mixing method is not only inefficient, but also difficult to ensure the uniformity of mixing. Therefore, the emergence of the mixing device for asphalt concrete production fills the gap in this market demand; the emergence of the mixing device for asphalt concrete production not only improves production efficiency, but also ensures the quality and performance of asphalt concrete. It can adapt to different construction environments and engineering requirements, and provides reliable material support for road construction and engineering construction.

[0003] In short, the mixing device for asphalt concrete production is an important equipment in the field of road construction and engineering construction. It not only improves production efficiency and mixing quality, but also brings many benefits to road construction and engineering construction. With the continuous advancement and innovation of technology, it is believed that the mixing device for asphalt concrete production will play a more important role in future development.

[0004] The patent with publication number: CN116785956A discloses an asphalt concrete production mixing equipment. The technical solution of this patent is: it includes a bottom box, a screening box, a No. 1 filter, a No. 2 filter, an adjustment module, a mixing system and a controller. The screening box is slidably installed on the bottom box, the No. 1 filter and the No. 2 filter are fixedly installed on the side of the screening box, the controller is fixedly installed on the bottom box, a feed port is provided on the side of the bottom box, a blocking door is slidably installed on the bottom box, the mixing system is installed in the bottom box, and the adjustment module is arranged between the bottom box and the screening box. However, the patent has a single raw material mixing process and cannot achieve sufficient and dead-angle mixing of the raw materials. Therefore, in view of this defect, a mixing device for asphalt concrete production is invented. Summary of the invention

[0005] In view of the above technical problems, the technical solution adopted by the utility model is: a stirring device for asphalt concrete production includes a support frame, a stirring tank, a lifting mechanism, a multi-directional stirring mechanism and a switch mechanism, the lifting mechanism includes a first motor and a reciprocating motion component, the reciprocating motion component is connected to the stirring tank, the first motor is connected to the reciprocating motion component, and the reciprocating motion component is installed on the support frame.

[0006] The multi-directional stirring mechanism comprises a support rod and a rotating stirring assembly. The support rod is fixedly mounted on a support frame, the support rod is connected to the rotating stirring assembly, the rotating stirring assembly is connected to a stirring tank, and the rotating stirring assembly is connected to a reciprocating motion assembly.

[0007] The switch mechanism comprises a second motor and a switch assembly. The second motor is fixedly installed below the stirring tank. The switch assembly is connected to the rotating stirring assembly, and the switch assembly is connected to the second motor.

[0008] Furthermore, the reciprocating motion component includes a mounting ring, a circular through hole is provided on the side of the mounting ring, the mixing tank is fixedly mounted on the inner wall of the circular through hole of the mounting ring, the outer surface of the mounting ring is provided with two rectangular protrusions at equal intervals around the circumference, and a rectangular through hole is provided on each of the two protrusion sides of the mounting ring, a third end shaft is fixedly mounted in each of the two rectangular through holes of the mounting ring, a sixth connecting rod is rotatably mounted on the outer surface of each third end shaft, and a slider is rotatably mounted on the end of the sixth connecting rod away from the third end shaft.

[0009] Furthermore, a first limiting groove is provided on the upper side of the support frame, each slider is slidably installed on the inner wall of the first limiting groove, a first end shaft is fixedly installed on the side of the slider, a first connecting rod is rotatably installed on the outer surface of the first end shaft, a second end shaft is rotatably installed on the end of the first connecting rod away from the first end shaft, and a second connecting rod is rotatably installed on the outer surface of the second end shaft.

[0010] Furthermore, a fixing block is fixedly installed on the side of the support frame, a first motor bracket is fixedly installed on the side of the fixing block, a first motor is fixedly installed on the side of the first motor bracket facing the support frame, and an output end of the first motor is fixedly connected to the second connecting rod.

[0011] Furthermore, the rotating stirring assembly includes a rack, which is fixedly mounted on a support frame. Three through holes are provided on the outer surface of the stirring tank. A rotating shaft is rotatably mounted on the inner wall of each through hole. The length of the rotating shaft is greater than the diameter of the stirring tank. A gear is fixedly mounted on the outer surface of each rotating shaft. All gears are meshed with the rack, and the gears are located outside the stirring tank.

[0012] Furthermore, three stirring blades are fixedly mounted on the outer surface of each rotating shaft, each stirring blade is located inside the stirring tank, and the projections of the nine stirring blades on the horizontal plane are arranged alternately.

[0013] Furthermore, the rotating stirring assembly also includes an internal block, two of which are fixedly mounted on the inner wall of the stirring tank at equal circumferential intervals, a circular through hole is provided on the upper side of the internal block, a follower rod is slidably mounted on the inner wall of the circular through hole of the internal block, a lower rod is fixedly mounted on the lower end of each follower rod, and a stirring block is fixedly mounted on the lower end of the lower rod.

[0014] Furthermore, the upper ends of the two follower rods are connected by a connecting rod, and a moving block is fixedly installed on the upper end of each follower rod, and a fourth end shaft is fixedly installed on the end of the moving block away from the supporting rod, a fifth connecting rod is rotatably installed on the outer surface of the fourth end shaft, a fourth connecting rod is slidably installed on the side of the fifth connecting rod, a third connecting rod is slidably installed on the side of the fourth connecting rod, and an end of the third connecting rod away from the fourth connecting rod is rotatably connected to the uppermost rotating shaft.

[0015] Furthermore, a circular through hole is provided on the lower side of the stirring tank, and a discharge pipe is fixedly installed on the inner wall of the circular through hole of the stirring tank. The discharge pipe is a hose, and the switch assembly includes a pressure ring, which is fixedly installed on the outer surface of the discharge pipe. The pressure ring is semi-circular, and the radius of the inner wall of the pressure ring is equal to the radius of the outer wall of the discharge pipe. The pressure ring is fixedly installed on the lower side of the stirring tank. A second motor bracket is also fixedly installed on the lower side of the stirring tank, and the second motor is fixedly installed on the second motor bracket. A rotating rod is fixedly installed on the output end of the second motor, and a protrusion is fixedly installed on the side of the rotating rod, and the radius of the protrusion is equal to the radius of the inner wall of the pressure ring.

[0016] Compared with the prior art, the present invention has the following advantages: (1) the present invention realizes all-round stirring of raw materials without dead angles through a multi-directional stirring mechanism, thereby avoiding the influence of insufficient stirring on the quality of the finished product; (2) the present invention realizes the sealing of raw materials in the stirring process and the rapid export of raw materials after stirring through a switch structure, thereby improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0018] Figure 2 This is a schematic diagram of the internal structure of the stirring tank of the utility model.

[0019] Figure 3 for Figure 2 Schematic diagram of the local enlarged structure at point A in the middle.

[0020] Figure 4 This is a schematic diagram of the lifting mechanism structure of the utility model.

[0021] Figure 5 for Figure 4 Schematic diagram of the local enlarged structure at point B in the middle.

[0022] Figure 6 This is a schematic diagram of the switch mechanism structure of the utility model.

[0023] Figure 7 It is a schematic diagram of the structure of the multi-directional stirring mechanism of the utility model.

[0024] Figure 8 for Figure 7 Schematic diagram of the partial enlarged structure at point C in the middle.

[0025] Fig. 9 This is a schematic diagram of the position relationship between the rotating shaft and the stirring blades of the utility model.

[0026] Figure numerals: 1-support frame; 2-mixing tank; 3-lifting mechanism; 4-multi-directional mixing mechanism; 5-switch mechanism; 301-sixth connecting rod; 302-sliding block; 303-first limiting groove; 304-first end shaft; 305-first connecting rod; 306-second end shaft; 307-second connecting rod; 308-first motor; 309-first motor bracket; 310-fixing block; 311-mounting ring; 312-third end shaft; 401-support rod; 402-rack; 403-rotating shaft; 4 04-stirring blade; 405-through hole; 406-gear; 407-third connecting rod; 408-fourth connecting rod; 409-fifth connecting rod; 410-fourth end shaft; 411-moving block; 412-following rod; 413-inner block; 414-connecting rod; 415-lower rod; 416-stirring block; 417-sliding rod; 418-integrated rod; 501-second motor; 502-second motor bracket; 503-rotating rod; 504-bump; 505-discharge pipe; 506-pressure ring. DETAILED DESCRIPTION

[0027] The technical solution of the utility model is further explained below in combination with and through specific implementation methods.

[0028] Among them, the drawings are only used for illustrative explanations, and they only represent schematic diagrams rather than actual pictures, and should not be understood as limitations on this patent; in order to better illustrate the embodiments of the utility model, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product; for those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted.

[0029] As attached Figure 1 , Attachment Figure 2 , Attachment Figure 4 and attached Figure 5As shown, the lifting mechanism 3 includes a mounting ring 311, a circular through hole is arranged on the side of the mounting ring 311, the stirring tank 2 is fixedly mounted on the inner wall of the circular through hole of the mounting ring 311, and the outer surface of the mounting ring 311 is provided with two rectangular protrusions at equal intervals on the circumference, and the two protruding sides of the mounting ring 311 are respectively provided with a rectangular through hole, and a third end shaft 312 is fixedly mounted in each of the two rectangular through holes of the mounting ring 311, and a sixth connecting rod 301 is rotatably mounted on the outer surface of each third end shaft 312, and a slider 302 is rotatably mounted on the end of the sixth connecting rod 301 away from the third end shaft 312; a first limiting groove 303 is arranged on the upper side of the support frame 1, and each Each slider 302 is slidably installed on the inner wall of the first limiting groove 303, and a first end shaft 304 is fixedly installed on the side of the slider 302, and a first connecting rod 305 is rotatably installed on the outer surface of the first end shaft 304, and a second end shaft 306 is rotatably installed on the end of the first connecting rod 305 away from the first end shaft 304, and a second connecting rod 307 is rotatably installed on the outer surface of the second end shaft 306; a fixed block 310 is fixedly installed on the side of the support frame 1, and a first motor bracket 309 is fixedly installed on the side of the fixed block 310, and a first motor 308 is fixedly installed on the side of the first motor bracket 309 facing the support frame 1, and the output end of the first motor 308 is fixedly connected to the second connecting rod 307.

[0030] As attached Figure 2 ~Attached Fig. 9As shown, the multi-directional stirring mechanism 4 includes a rack 402, which is fixedly mounted on the support frame 1, and three through holes 405 are provided on the outer surface of the stirring tank 2, and a rotating shaft 403 is rotatably mounted on the inner wall of each through hole 405, and the length of the rotating shaft 403 is greater than the diameter of the stirring tank 2, and a gear 406 is fixedly mounted on the outer surface of each rotating shaft 403, and all gears 406 are meshed with the rack 402, and the gear 406 is located outside the stirring tank 2; three stirring blades 404 are fixedly mounted on the outer surface of each rotating shaft 403, and each stirring blade 404 is located inside the stirring tank 2, and the projections of the nine stirring blades 404 on the horizontal plane are arranged alternately; the rotating stirring assembly also includes an internal block 413, and the internal blocks 413 are provided with two, and the two internal blocks 413 are fixedly mounted on the inner wall of the stirring tank 2 at equal circumferential intervals, and a circular through hole is provided on the upper side of the internal block 413, and the circular shape of the internal block 413 A follower rod 412 is slidably installed on the inner wall of the through hole, and a lower rod 415 is fixedly installed on the lower end of each follower rod 412, and a stirring block 416 is fixedly installed on the lower end of the lower rod 415; the upper ends of the two follower rods 412 are connected by a connecting rod 414, and a moving block 411 is fixedly installed on the upper end of one follower rod 412, and a fourth end shaft 410 is fixedly installed on the end of the moving block 411 away from the support rod 401, and a fifth connecting rod 409 is rotatably installed on the outer surface of the fourth end shaft 410, and a fourth connecting rod 408 is slidably installed on the side of the fifth connecting rod 409, and a third connecting rod 407 is slidably installed on the side of the fourth connecting rod 408, and the end of the third connecting rod 407 away from the fourth connecting rod 408 is rotatably connected to the uppermost rotating shaft 403, and two sliding rods 417 are fixedly installed on the lower side of the mixing tank 2, the sliding rod 417 is slidably installed on the support rod 401, and an integrated rod 418 is fixedly installed on the lower side of the sliding rod 417.

[0031] As attached Figure 5 ~Attached Figure 7 As shown, a circular through hole is provided on the lower side of the stirring tank 2, and a discharge pipe 505 is fixedly installed on the inner wall of the circular through hole of the stirring tank 2, and the discharge pipe 505 is a hose. The switch mechanism 5 includes a pressure ring 506, and the pressure ring 506 is fixedly installed on the outer surface of the discharge pipe 505. The pressure ring 506 is semi-annular, and the radius of the inner wall of the pressure ring 506 is equal to the radius of the outer wall of the discharge pipe 505. The pressure ring 506 is fixedly installed on the lower side of the stirring tank 2. A second motor bracket 502 is also fixedly installed on the lower side of the stirring tank 2, and a second motor 501 is fixedly installed on the second motor bracket 502. A rotating rod 503 is fixedly installed on the output end of the second motor 501, and a protrusion 504 is fixedly installed on the side of the rotating rod 503, and the radius of the protrusion 504 is equal to the radius of the inner wall of the pressure ring 506.

[0032] The working principle disclosed by the utility model is as follows.

[0033] (i) The raw materials are fed into the mixing tank 2, and then the second motor 501 and the first motor 308 are started at the same time, the second motor 501 drives the rotating rod 503 to rotate, the rotating rod 503 drives the protrusion 504 to move, and the discharge pipe 505 is closed by the protrusion 504 and the pressure ring 506 to prevent the leakage of the raw materials, and then the second motor 501 stops working, the first motor 308 drives the second connecting rod 307 to rotate, the second connecting rod 307 drives the first connecting rod 305 to move through the second end shaft 306, the first connecting rod 305 drives the slider 302 to slide back and forth along the inner wall of the first limiting groove 303 through the first end shaft 304, the slider 302 drives the mounting ring 311 to reciprocate and rise and fall through the sixth connecting rod 301, and the mounting ring 311 drives the mixing tank 2 to reciprocate and rise and fall.

[0034] (ii) When the mixing tank 2 is lifted and lowered back and forth, the rotating shaft 403 is driven to be lifted and lowered back and forth, and the rotating shaft 403 drives the gear 406 to reciprocate on the rack 402. Under the action of the rack 402, the gear 406 reciprocates. When the gear 406 rotates, it drives the rotating shaft 403 to rotate, and the rotating shaft 403 drives the stirring blade 404 to rotate, so as to stir the raw materials in the mixing tank 2. When the rotating shaft 403 rotates, the rotating shaft 403 drives the third connecting rod 407 to move, and the third connecting rod 407 drives the fifth connecting rod 409 to move through the fourth connecting rod 408, and the fifth connecting rod 409 drives the moving block 411 to move through the fourth end shaft 410. When the moving block 411 moves, it drives the following rod 412 to move, and the following rod 412 drives the stirring block 416 to move through the lower rod 415, so as to turn the boring in the mixing tank 2 through the stirring block 416, so as to achieve more sufficient stirring.

[0035] (III) When the stirring is finished, the first motor 308 stops working, and the second motor 501 rotates in the opposite direction. The second motor 501 drives the protrusion 504 to separate from the pressure ring 506 through the rotating rod 503, so that the stirred material in the stirring tank 2 is discharged through the discharge pipe 505.

[0036] It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. The scope of the present invention is defined by the appended claims rather than the above description, and therefore it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention, and any reference numerals in the claims should not be considered as limiting the claims involved.

Claims

1. A stirring device for asphalt concrete production, comprising a support frame (1) and a stirring tank (2), characterized in that: The stirring device for asphalt concrete production also includes a lifting mechanism (3), a multi-directional stirring mechanism (4) and a switch mechanism (5), the lifting mechanism (3) includes a first motor (308) and a reciprocating motion component, the reciprocating motion component is connected to the stirring tank (2), the first motor (308) is connected to the reciprocating motion component, and the reciprocating motion component is installed on the support frame (1); The multi-directional stirring mechanism (4) comprises a support rod (401) and a rotating stirring assembly, wherein the support rod (401) is fixedly mounted on the support frame (1), the support rod (401) is connected to the rotating stirring assembly, the rotating stirring assembly is connected to the stirring tank (2), and the rotating stirring assembly is connected to the reciprocating motion assembly; The switch mechanism (5) comprises a second motor (501) and a switch assembly. The second motor (501) is fixedly mounted below the stirring tank (2). The switch assembly is connected to the rotating stirring assembly, and the switch assembly is connected to the second motor (501).

2. A stirring device for asphalt concrete production according to claim 1, characterized in that: The reciprocating motion component comprises a mounting ring (311), a circular through hole is arranged on the side of the mounting ring (311), the stirring tank (2) is fixedly mounted on the inner wall of the circular through hole of the mounting ring (311), the outer surface of the mounting ring (311) is provided with two rectangular protrusions at equal intervals on the circumference, the two protrusion sides of the mounting ring (311) are respectively provided with a rectangular through hole, a third end shaft (312) is respectively fixedly mounted in the two rectangular through holes of the mounting ring (311), a sixth connecting rod (301) is rotatably mounted on the outer surface of each third end shaft (312), and a slider (302) is rotatably mounted on one end of the sixth connecting rod (301) away from the third end shaft (312).

3. A stirring device for asphalt concrete production according to claim 2, characterized in that: A first limiting groove (303) is provided on the upper side of the support frame (1), and each slider (302) is slidably mounted on the inner wall of the first limiting groove (303). A first end shaft (304) is fixedly mounted on the side of the slider (302), and a first connecting rod (305) is rotatably mounted on the outer surface of the first end shaft (304). A second end shaft (306) is rotatably mounted on the end of the first connecting rod (305) away from the first end shaft (304), and a second connecting rod (307) is rotatably mounted on the outer surface of the second end shaft (306).

4. A stirring device for asphalt concrete production according to claim 3, characterized in that: A fixing block (310) is fixedly mounted on the side of the support frame (1), a first motor bracket (309) is fixedly mounted on the side of the fixing block (310), a first motor (308) is fixedly mounted on the side of the first motor bracket (309) facing the support frame (1), and an output end of the first motor (308) is fixedly connected to the second connecting rod (307).

5. The stirring device for asphalt concrete production according to claim 3 is characterized in that: The rotating stirring assembly comprises a rack (402), the rack (402) being fixedly mounted on the support frame (1), the outer surface of the stirring tank (2) being provided with three through holes (405), a rotating shaft (403) being rotatably mounted on the inner wall of each through hole (405), the length of the rotating shaft (403) being greater than the diameter of the stirring tank (2), a gear (406) being fixedly mounted on the outer surface of each rotating shaft (403), all the gears (406) being meshed with the rack (402), and the gears (406) being located outside the stirring tank (2).

6. A stirring device for asphalt concrete production according to claim 5, characterized in that: Three stirring blades (404) are fixedly mounted on the outer surface of each rotating shaft (403), each stirring blade (404) is located inside the stirring tank (2), and the projections of the nine stirring blades (404) on the horizontal plane are arranged alternately.

7. A stirring device for asphalt concrete production according to claim 6, characterized in that: The rotating stirring assembly also includes an internal block (413), two internal blocks (413) are provided, and the two internal blocks (413) are fixedly installed on the inner wall of the stirring tank (2) at equal intervals on the circumference, and a circular through hole is provided on the upper side of the internal block (413). A follower rod (412) is slidably installed on the inner wall of the circular through hole of the internal block (413), and a lower rod (415) is fixedly installed on the lower end of each follower rod (412), and a stirring block (416) is fixedly installed on the lower end of the lower rod (415).

8. A stirring device for asphalt concrete production according to claim 7, characterized in that: The upper ends of the two follower rods (412) are connected by a connecting rod (414), and a moving block (411) is fixedly installed on the upper end of each follower rod (412), and a fourth end shaft (410) is fixedly installed on the end of the moving block (411) away from the support rod (401), and a fifth connecting rod (409) is rotatably installed on the outer surface of the fourth end shaft (410), and a fourth connecting rod (408) is slidably installed on the side of the fifth connecting rod (409), and a third connecting rod (407) is slidably installed on the side of the fourth connecting rod (408), and the end of the third connecting rod (407) away from the fourth connecting rod (408) is rotatably connected to the uppermost rotating shaft (403).

9. A stirring device for asphalt concrete production according to claim 8, characterized in that: A circular through hole is provided at the lower side of the stirring tank (2). A discharge pipe (505) is fixedly mounted on the inner wall of the circular through hole of the stirring tank (2). The discharge pipe (505) is a hose. The switch assembly comprises a pressure ring (506). The pressure ring (506) is fixedly mounted on the outer surface of the discharge pipe (505). The pressure ring (506) is semi-annular. The radius of the inner wall of the pressure ring (506) is equal to the radius of the outer wall of the discharge pipe (505). The pressure ring (506) is fixedly mounted on the lower side of the stirring tank (2). A second motor bracket (502) is also fixedly mounted on the lower side of the stirring tank (2). The second motor (501) is fixedly mounted on the second motor bracket (502). A rotating rod (503) is fixedly mounted on the output end of the second motor (501). A convex block (504) is fixedly mounted on the side of the rotating rod (503). The radius of the convex block (504) is equal to the radius of the inner wall of the pressure ring (506).

Citation Information

Patent Citations

  • Asphalt concrete production stirring equipment

    CN116785956A