Micro-channel reactor mounting and positioning structure

By designing a microchannel reactor installation positioning structure including a bottom frame, mounting rod, push plate and drive assembly, the problem of inefficiency of the microchannel reactor installation positioning structure in the prior art during disassembly and maintenance is solved, and the problem of inefficiency in the disassembly and maintenance process of microchannel reactor installation positioning structure in the prior art is realized. Efficient alignment and tightening of the boards improves the smoothness of material flow.

CN222518565UActive Publication Date: 2025-02-25TIANJIN JINGDONG CHEM COMPOUND MATERIALS
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Patent Information

Application Number
CN202421867811.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-02
Publication Date
2025-02-25
Estimated Expiration
2034-08-02

AI Technical Summary

Technical Problem

The installation positioning structure of existing microchannel reactors is inefficient during disassembly and maintenance, and the shaking of the plate container causes the installation holes to be unable to align, which in turn causes poor material flow.

Method used

A microchannel reactor mounting positioning structure is designed, including a bottom frame, mounting rod, push plate and drive assembly. Through the movable arrangement of the push plate, the fixed connection between the mounting rod and the vertical rod ensures alignment and tightness of the plate.

Benefits of technology

This structure eliminates the gap between the plates, improves the maintenance speed and working efficiency of the microchannel reactor, and ensures smooth material flow.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a micro-channel reactor mounting and positioning structure, which comprises a bottom frame, a bottom frame, a top frame, a top frame and a bottom frame, and vertical rods are fixedly arranged at two ends of the bottom frame; the outer diameter of the mounting rod is matched with the diameter of a plate mounting hole of the micro-channel reactor, and the mounting pipe is fixedly connected with a vertical rod at one end of the bottom frame; the push plate is movably connected to the bottom frame, a sliding hole is formed in the push plate, a linear bearing matched with the mounting rod is fixedly arranged in the sliding hole, and a clamping position for clamping the micro-channel reactor is formed between the push plate and the vertical rod; and the driving assembly is used for driving the push plate to move. The utility model has the beneficial effects that through the movable arrangement of the push plate, not only can gaps between plates be eliminated, but also the speed of the maintenance process of the micro-channel reactor is increased, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of micro-channel reactor installation, in particular to a micro-channel reactor installation positioning structure. Background Art

[0002] The microchannel reactor is a plurality of stacked plates, each of which is provided with a reaction groove, and both ends of the reaction groove are connected to mounting holes. The current installation and positioning structure of the microchannel reactor is to clamp a plurality of plates by threading nuts at both ends of the screw to form a microchannel reactor, and then fix the microchannel reactor on the base, and then connect the mounting holes of the microchannel reactor to the inlet and outlet pipes. This structure has the following problems in the actual use and maintenance process: first, each time a plate is disassembled, the inlet and outlet pipes must be disassembled first, and then the nuts at both ends of the screw must be disassembled before the plate can be disassembled for maintenance, resulting in low work efficiency; second, positioning multiple plates by the screw causes the plates to shake, resulting in the inability to align the mounting holes, which in turn causes poor material flow. Utility Model Content

[0003] In view of this, the utility model aims to provide a microchannel reactor installation and positioning structure, in order to solve at least one of the above-mentioned technical problems.

[0004] In order to achieve the above object, the technical solution of the utility model is implemented as follows:

[0005] A microchannel reactor installation and positioning structure, comprising:

[0006] A bottom frame, with vertical rods fixed at both ends of the bottom frame;

[0007] A mounting rod, the outer diameter of which matches the diameter of the plate mounting hole of the microchannel reactor, and the mounting rod is fixedly connected to a vertical rod at one end of the bottom frame;

[0008] A push plate, the push plate is movably connected to the bottom frame, a sliding hole is formed on the push plate, a linear bearing matching the mounting rod is fixed in the sliding hole, and a clamping position for clamping the microchannel reactor is formed between the push plate and the vertical rod;

[0009] A driving assembly is used to drive the push plate to move.

[0010] Furthermore, two vertical rods are fixedly provided at both ends of the bottom frame respectively, and the ends of the two vertical rods away from the bottom frame are connected by a connecting rod, and the two connecting rods are connected by a cross rod.

[0011] Furthermore, the driving component is a screw, and a threaded hole is formed on the vertical rod at the other end of the bottom frame. The screw is threadedly connected to the inner side of the threaded hole. A force-bearing column corresponding to the screw is fixed on the end face of the push plate away from the clamping position. A positioning groove matching the screw is formed on the force column. The bottom end of the positioning groove is a spherical surface, and the end face of the screw adjacent to the push plate is a spherical surface.

[0012] Furthermore, the outer side wall of the load-bearing column is fixedly connected to the push plate via reinforcing ribs.

[0013] Furthermore, a square block is provided at one end of the screw rod away from the push plate, a through hole is formed on the square block, a handle is provided in the through hole, the diameter of the handle matches the diameter of the through hole, and limiting balls are fixed at both ends of the handle, and the diameter of the limiting balls is larger than the diameter of the handle;

[0014] The number of the screws is two.

[0015] Furthermore, a guide tube matching the bottom frame is fixedly provided at the lower end of the push plate, and the guide tube is installed on the outer side of the bottom frame.

[0016] Furthermore, a sealing column corresponding to the material hole of the microchannel reactor is fixedly provided on the end surface of the push plate adjacent to the microchannel reactor, the diameter of the sealing column matches the diameter of the material hole, and the sealing column is located on the inner side of the material hole;

[0017] An annular sealing groove is formed on the end surface of the push plate adjacent to the microchannel reactor. The annular sealing groove is located outside the sealing column. A sealing ring is arranged in the annular sealing groove. The sealing ring is located between the bottom end of the annular sealing groove and the microchannel reactor.

[0018] Furthermore, a baffle is fixedly provided on the vertical rod on which the mounting column is installed, and a material pipe is fixedly provided on the baffle, the outer diameter of the material pipe matches the diameter of the material hole of the microchannel reactor, and the material pipe is located on the inner side of the material hole;

[0019] A sealing gasket is arranged between the baffle and the microchannel reactor, and the sealing gasket is located outside the material pipe.

[0020] Furthermore, a support plate is provided between the microchannel reactor and the bottom frame, the upper end surface of the support plate is an arc-shaped surface, the support plate is a structural member made of polytetrafluoroethylene, a plug column is fixedly provided at the lower end of the support plate, a socket matching the plug column is opened on the bottom frame, and the plug column is detachably connected to the inner side of the socket.

[0021] Furthermore, a supporting leg is fixedly provided at the bottom end of the bottom frame.

[0022] Compared with the prior art, the microchannel reactor installation and positioning structure described in the utility model has the following beneficial effects:

[0023] The microchannel reactor installation and positioning structure described in the utility model can not only eliminate the gaps between the plates through the movable arrangement of the push plate, but also improve the speed of the microchannel reactor maintenance process and the work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the accompanying drawings:

[0025] Figure 1 This is a schematic diagram of a three-dimensional structure from a first viewing angle of a microchannel reactor installation and positioning structure according to an embodiment of the utility model;

[0026] Figure 2 A schematic diagram of the stereoscopic structure of the microchannel reactor installation and positioning structure according to an embodiment of the utility model from a second viewing angle;

[0027] Figure 3 This is a schematic diagram of the three-dimensional structure of the support plate according to an embodiment of the utility model;

[0028] Figure 4 This is a schematic diagram of the three-dimensional structure of the screw described in the embodiment of the utility model;

[0029] Figure 5 This is a schematic diagram of the three-dimensional structure of the push plate according to an embodiment of the utility model;

[0030] Figure 6 This is a schematic diagram of the three-dimensional structure of the bottom frame according to an embodiment of the utility model;

[0031] Figure 7 This is a schematic cross-sectional structure diagram of the installation and positioning structure of the microchannel reactor according to an embodiment of the utility model;

[0032] Figure 8 For the embodiment of the utility model Figure 7 Schematic diagram of the structure at A in the middle;

[0033] Fig. 9 For the embodiment of the utility model Figure 7 Schematic diagram of the structure at point B in the middle.

[0034] Description of reference numerals:

[0035] 1. Bottom frame; 2. Microchannel reactor; 3. Push plate; 4. Screw; 5. Mounting rod; 6. Baffle; 7. Support plate; 101. Vertical rod; 102. Support leg; 103. Threaded hole; 104. Socket; 105. Connecting rod; 106. Cross bar; 201. Material hole; 301. Sliding hole; 302. Load column; 303. Positioning groove; 304. Reinforcement rib; 305. Guide tube; 306. Sealing column; 307. Sealing ring; 401. Square block; 402. Handle; 403. Limiting ball; 601. Material pipe; 602. Sealing pad; 701. Plug column. DETAILED DESCRIPTION

[0036] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other.

[0037] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.

[0038] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

[0039] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments.

[0040] like Figures 1 to 9 As shown, a microchannel reactor 2 installation and positioning structure includes:

[0041] Bottom frame 1, vertical rods 101 are fixed at both ends of the bottom frame 1;

[0042] A mounting rod 5, the outer diameter of which matches the diameter of the plate mounting hole of the microchannel reactor 2, and the mounting rod 5 is fixedly connected to the vertical rod 101 at one end of the bottom frame 1;

[0043] A push plate 3, the push plate 3 is movably connected to the bottom frame 1, a sliding hole 301 is opened on the push plate 3, a linear bearing matching the mounting rod 5 is fixed in the sliding hole 301, and a clamping position for clamping the microchannel reactor 2 is formed between the push plate 3 and the vertical rod 101 on which the mounting rod 5 is installed;

[0044] The driving assembly is used to drive the push plate 3 to move.

[0045] The mounting rod 5 passes through the inner side of the plate mounting hole of the microchannel reactor 2, plays a role in positioning the plate, ensures the alignment of the mounting hole, and prevents the material from flowing unsmoothly.

[0046] When in normal use, the end of the mounting rod 5 away from the vertical rod 101 is located on the inner side of the linear bearing. When the microchannel reactor 2 needs to be disassembled for maintenance, the end of the mounting rod 5 away from the vertical rod 101 is not located on the inner side of the linear bearing.

[0047] The microchannel reactor 2 is a plurality of stacked plates, each of which is provided with a reaction groove, and both ends of the reaction groove are connected to mounting holes. There are four mounting holes corresponding to four mounting rods 5 .

[0048] Two vertical rods 101 are fixedly disposed at both ends of the bottom frame 1 , respectively. The ends of the two vertical rods 101 away from the bottom frame 1 are connected by a connecting rod 105 , and the two connecting rods 105 are connected by a cross rod 106 .

[0049] In some embodiments, the driving component is a screw rod 4, a threaded hole 103 is formed on the vertical rod 101 at the other end of the bottom frame 1, and the screw rod 4 is threadedly connected to the inner side of the threaded hole 103. A force-bearing column 302 corresponding to the screw rod 4 is fixed on the end surface of the push plate 3 away from the clamping position, and a positioning groove 303 matching the screw rod 4 is formed on the force-bearing column 302. The bottom end of the positioning groove 303 is a spherical surface, and the end surface of the screw rod 4 near the push plate 3 is a spherical surface. The spherical surface of the screw rod 4 contacts the bottom end of the positioning groove 303, and grease for lubrication is provided between the two. The structure of the positioning groove 303 plays a positioning role for the screw rod 4 to prevent it from moving in the process of pushing the push plate 3. The outer wall of the force-bearing column 302 is fixedly connected to the push plate 3 through a reinforcing rib 304, and the reinforcing rib 304 improves the structural strength of the push plate 3. A square block 401 is provided at one end of the screw rod 4 away from the push plate 3. A through hole is opened on the square block 401. A handle 402 is provided in the through hole. The diameter of the handle 402 matches the diameter of the through hole. Limiting balls 403 are fixed at both ends of the handle 402. The diameter of the limiting balls 403 is larger than the diameter of the handle 402. The handle 402 slides in the through hole to facilitate the rotation of the screw rod 4. There are two screw rods 4.

[0050] In other embodiments, the driving component is a pneumatic cylinder or an electric cylinder.

[0051] A guide tube 305 matching the bottom frame 1 is fixedly provided at the lower end of the push plate 3. The guide tube 305 is installed on the outer side of the bottom frame 1. The guide tube 305 not only guides the push plate 3 during its movement, but also supports the mounting rod 5 when the sliding hole 301 of the push plate 3 is located on one side of the mounting rod 5, thereby preventing the mounting rod 5 from deforming.

[0052] A sealing column 306 corresponding to the material hole 201 of the microchannel reactor 2 is fixedly arranged on the end surface of the push plate 3 adjacent to the microchannel reactor 2, the diameter of the sealing column 306 matches the diameter of the material hole 201, and the sealing column 306 is located on the inner side of the material hole 201; an annular sealing groove is opened on the end surface of the push plate 3 adjacent to the microchannel reactor 2, the annular sealing groove is located on the outer side of the sealing column 306, a sealing ring 307 is arranged in the annular sealing groove, and the sealing ring 307 is located between the bottom end of the annular sealing groove and the microchannel reactor 2. The sealing ring 307 improves the sealing between the push plate 3 and the microchannel reactor 2 to prevent material leakage. A baffle 6 is fixedly arranged on the vertical rod 101 on which the push plate 3 is mounted with a mounting column, and a material pipe 601 is fixedly arranged on the baffle 6. The outer diameter of the material pipe 601 matches the diameter of the material hole 201 of the microchannel reactor 2, and the material pipe 601 is located on the inner side of the material hole 201; a sealing gasket 602 is arranged between the baffle 6 and the microchannel reactor 2, and the sealing gasket 602 is located on the outer side of the material pipe 601. The sealing gasket 602 improves the sealing between the material pipe 601 and the microchannel reactor 2 to prevent material leakage.

[0053] A support plate 7 is provided between the microchannel reactor 2 and the bottom frame 1. The upper end surface of the support plate 7 is an arc-shaped surface. The support plate 7 is a structural member made of polytetrafluoroethylene. A plug post 701 is fixedly provided at the lower end of the support plate 7. A plug hole 104 matching the plug post 701 is provided on the bottom frame 1. The plug post 701 is detachably connected to the inner side of the plug hole 104. The support plate 7 supports the lower end surface of the microchannel reactor 2 to prevent the mounting rod 5 from being deformed by the gravity of the microchannel reactor 2. A support leg 102 is fixedly provided at the bottom end of the bottom frame 1.

[0054] Working process:

[0055] During the implementation of this scheme, when the microchannel reactor 2 needs to be maintained, the screw 4 is first loosened. At this time, the push plate 3 can move in the direction away from the mounting rod 5. At this time, each plate can be removed for cleaning and maintenance. After cleaning, the mounting hole of the plate is aligned with the mounting rod 5 and inserted. There are two baffles 6, which are respectively inserted into the material holes 201 at both ends of the reaction tank of the first plate, and then other plates are installed in turn. The adjacent plates close the opening of the reaction tank to form a reaction channel. Finally, the screw 4 is used to drive the push plate 3 to move and tighten the plate away from the end of the baffle 6 to eliminate the gap between the plates and ensure the sealing of the reaction channel.

[0056] One material pipe 601 is used as a feed pipe to take in materials, and the other material pipe 601 is used as a discharge pipe to discharge materials. The movable setting of the push plate 3 can not only eliminate the gaps between the plates, but also increase the speed of the maintenance process of the microchannel reactor 2 and improve the work efficiency.

[0057] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. These modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the utility model, and they should all be included in the scope of the claims and specification of the utility model.

[0058] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A microchannel reactor installation and positioning structure, characterized in that: include: A bottom frame (1), with vertical rods (101) fixedly provided at both ends of the bottom frame (1); A mounting rod (5), the outer diameter of which matches the diameter of a plate mounting hole of the microchannel reactor (2), and the mounting rod (5) is fixedly connected to a vertical rod (101) at one end of the bottom frame (1); A push plate (3), the push plate (3) being movably connected to the bottom frame (1), the push plate (3) being provided with a sliding hole (301), a linear bearing matching the mounting rod (5) being fixedly arranged in the sliding hole (301), and a clamping position for clamping the microchannel reactor (2) is formed between the push plate (3) and the vertical rod (101); A driving assembly is used to drive the push plate (3) to move.

2. A microchannel reactor installation and positioning structure according to claim 1, characterized in that: Two vertical rods (101) are fixedly disposed at both ends of the bottom frame (1), and the ends of the two vertical rods (101) away from the bottom frame (1) are connected by a connecting rod (105), and the two connecting rods (105) are connected by a cross rod (106).

3. The microchannel reactor installation and positioning structure according to claim 1, characterized in that: The driving component is a screw rod (4), and a threaded hole (103) is formed on the vertical rod (101) at the other end of the bottom frame (1). The screw rod (4) is threadedly connected to the inner side of the threaded hole (103). A force-bearing column (302) corresponding to the screw rod (4) is fixed on the end surface of the push plate (3) away from the clamping position. A positioning groove (303) matching the screw rod (4) is formed on the force-bearing column (302). The bottom end of the positioning groove (303) is a spherical surface, and the end surface of the screw rod (4) adjacent to the push plate (3) is a spherical surface.

4. A microchannel reactor installation and positioning structure according to claim 3, characterized in that: The outer side wall of the load-bearing column (302) is fixedly connected to the push plate (3) via a reinforcing rib (304).

5. The microchannel reactor installation and positioning structure according to claim 3, characterized in that: A square block (401) is provided at one end of the screw rod (4) away from the push plate (3), a through hole is formed on the square block (401), a handle (402) is provided in the through hole, the diameter of the handle (402) matches the diameter of the through hole, and limiting balls (403) are fixed at both ends of the handle (402), and the diameter of the limiting balls (403) is larger than the diameter of the handle (402); The number of the screws (4) is two.

6. The microchannel reactor installation and positioning structure according to claim 1, characterized in that: A guide tube (305) matching the bottom frame (1) is fixedly provided at the lower end of the push plate (3), and the guide tube (305) is installed on the outer side of the bottom frame (1).

7. The microchannel reactor installation and positioning structure according to claim 1, characterized in that: A sealing column (306) corresponding to the material hole (201) of the microchannel reactor (2) is fixedly provided on the end surface of the push plate (3) adjacent to the microchannel reactor (2), the diameter of the sealing column (306) matches the diameter of the material hole (201), and the sealing column (306) is located on the inner side of the material hole (201); An annular sealing groove is formed on the end surface of the push plate (3) adjacent to the microchannel reactor (2), the annular sealing groove is located outside the sealing column (306), a sealing ring (307) is provided in the annular sealing groove, and the sealing ring (307) is located between the bottom end of the annular sealing groove and the microchannel reactor (2).

8. The microchannel reactor installation and positioning structure according to claim 1, characterized in that: A baffle (6) is fixedly provided on the vertical rod (101) on which the mounting column is installed, and a material pipe (601) is fixedly provided on the baffle (6), the outer diameter of the material pipe (601) matches the diameter of the material hole (201) of the microchannel reactor (2), and the material pipe (601) is located on the inner side of the material hole (201); A sealing gasket (602) is provided between the baffle (6) and the microchannel reactor (2), and the sealing gasket (602) is located on the outside of the material pipe (601).

9. The microchannel reactor installation and positioning structure according to claim 1, characterized in that: A support plate (7) is provided between the microchannel reactor (2) and the bottom frame (1); the upper end surface of the support plate (7) is an arc-shaped surface; the support plate (7) is a structural member made of polytetrafluoroethylene; a plug post (701) is fixedly provided at the lower end of the support plate (7); a socket (104) matching the plug post (701) is provided on the bottom frame (1); and the plug post (701) is detachably connected to the inner side of the socket (104).

10. The microchannel reactor installation and positioning structure according to claim 1, characterized in that: A supporting leg (102) is fixedly provided at the bottom end of the bottom frame (1).