Washing system with gas turbine blade cleaning function
By designing an automated washing system, the clamping components, tooth belts, lifting frame components and cleaning components are used to realize the automatic cleaning of the gas turbine blades, which solves the problem of time-consuming and labor-intensive manual cleaning in the prior art and improves production efficiency.
Patent Information
- Application Number
- CN202323466039.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-19
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2033-12-19
AI Technical Summary
The cleaning of existing gas turbine blades mainly relies on manual operations, which is time-consuming and labor-intensive, and affects production efficiency.
A water washing system is designed to clamp the gas turbine blades through clamping the gear belts, drive the lifting frame components to lift and lower, and the cleaning components brush the blades up and down to achieve automatic cleaning.
It realizes automatic cleaning of gas turbine blades, saves a lot of manpower and time, and improves production efficiency.
Smart Images

Figure CN222519236U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of gas turbine blades, and in particular relates to a water washing system with a gas turbine blade cleaning function. Background Art
[0002] Gas turbine blades are important parts of gas turbines. Because internal combustion engines that burn diesel or natural gas use the gas produced by the combustion of fuel and air to push the blades to do work.
[0003] However, there are some problems with the existing technology: after the existing gas turbine blades are produced, due to the lathe processing, cutting fluid adheres to the gas turbine blades, affecting the subsequent use, and the cutting fluid on the surface needs to be cleaned. However, most of the existing cleaning is manual cleaning, which is troublesome and laborious, and delays the export volume. Therefore, we propose a water washing system with gas turbine blade cleaning function. Utility Model Content
[0004] In view of the problems existing in the prior art, the purpose of the utility model is to provide a water washing system with a gas turbine blade cleaning function, which is achieved by inserting multiple groups of gas turbine blade bodies into the placement grooves respectively, and then starting the clamping assembly to clamp each group of gas turbine blade bodies, and then starting the second motor to drive the toothed belt to rotate, and then the toothed belt drives the lifting frame assembly to perform lifting movement, and then the cleaning assembly on the lifting frame assembly brushes the multiple groups of gas turbine blade bodies up and down, thereby cleaning the multiple groups of gas turbine blade bodies and saving a lot of manpower and time.
[0005] The utility model is implemented as follows: a water washing system with a combustion engine blade cleaning function, comprising:
[0006] A workbench, wherein a water reservoir is provided at the middle end of the upper surface of the workbench, and a plurality of groups of engine blade bodies are detachably connected in the water reservoir; three groups of clamping assemblies are fixedly installed at one end of the upper surface of the workbench, and a frame is fixedly installed at the other end of the workbench, and a lifting frame assembly is slidably connected to the frame, and a cleaning assembly is fixedly installed on one side of the lifting frame assembly.
[0007] Optionally, three groups of placement blocks are fixedly installed from left to right inside the water reservoir, three groups of placement grooves are opened on the upper surface of the placement blocks, and the three groups of placement grooves are arranged in correspondence, and the placement grooves are detachably connected to the engine blade body.
[0008] Optionally, the clamping assembly includes a first motor, the first motor is fixedly mounted on the surface of the workbench, a rotating column is fixedly mounted on the output end of the first motor, and a moving block is threadedly connected to the surface of the rotating column.
[0009] Optionally, clamping arms are fixedly mounted on both ends of the moving block, a connecting rod is fixedly mounted on one end of the clamping arm, a clamping plate is fixedly mounted on one end of the connecting rod, and the clamping plate is located in the water reservoir.
[0010] Optionally, a toothed belt is provided in the frame, a hole is provided on one side of the frame, a slide groove is provided on the side wall of the frame, a second motor is provided on one side of the frame, a gear is fixedly installed on the output end of the second motor, the gear on the output end of the second motor passes through the hole and is meshed with the toothed belt, and the surface of the toothed belt is meshed with the lifting frame assembly.
[0011] Optionally, the lifting frame assembly includes a lifting frame body, a tooth block is fixedly installed on one end of the lifting frame body, the lifting frame assembly is meshed with the toothed belt through the tooth block, a pulley is fixedly installed on the other end of the lifting frame body, the pulley is slidably connected to a slide groove opened on the frame, and one side of the lifting frame body is fixedly connected to the cleaning assembly.
[0012] Optionally, the cleaning assembly includes a connecting plate, a side wall of the connecting plate is fixedly connected to one side of the lifting frame body, six groups of connecting pipes are fixedly installed on the surface of the connecting plate from left to right, a brush plate is fixedly installed at one end of the connecting pipe, and two groups of brush plates are located on both sides of the engine blade body.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] By inserting multiple groups of gas turbine blade bodies into the placement grooves respectively, and then starting the clamping assembly, each group of gas turbine blade bodies is clamped by the clamping assembly, and then starting the second motor to drive the toothed belt to rotate, and then the toothed belt drives the lifting frame assembly to perform lifting and lowering movements, and then the cleaning assembly on the lifting frame assembly brushes the multiple groups of gas turbine blade bodies up and down, thereby cleaning the multiple groups of gas turbine blade bodies and saving a lot of manpower and time. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural schematic diagram provided by the utility model;
[0016] Figure 2 It is the planing diagram of the workbench provided by the utility model;
[0017] Figure 3 It is a schematic diagram of the clamping assembly provided by the utility model;
[0018] Figure 4 It is a schematic diagram of the cleaning component provided by the utility model;
[0019] Figure 5 This is a schematic diagram of a second motor provided by the utility model.
[0020] In the figure: 1. workbench; 2. clamping assembly; 201. first motor; 202. rotating column; 203. clamping arm; 204. moving block; 205. connecting rod; 206. clamping plate; 3. frame; 4. lifting frame assembly; 401. lifting frame body; 402. pulley; 403. gear block; 5. cleaning assembly; 501. connecting plate; 502. connecting pipe; 503. brush plate; 6. water reservoir; 7. placement block; 8. placement groove; 9. turbine blade body; 10. toothed belt; 11. second motor; 12. gear. DETAILED DESCRIPTION
[0021] In order to further understand the content, features and effects of the utility model, the following embodiments are given as examples and described in detail with reference to the accompanying drawings.
[0022] Various exemplary embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It should be noted that the relative arrangement of components and steps, numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present invention unless otherwise specifically stated.
[0023] The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the invention, its application, or uses.
[0024] Technologies, methods, and equipment known to ordinary technicians in the relevant art may not be discussed in detail, but where appropriate, the technologies, methods, and equipment should be considered as part of the specification.
[0025] In all examples shown and discussed herein, any specific values should be interpreted as merely exemplary and not limiting. Therefore, other examples of the exemplary embodiments may have different values.
[0026] The structure of the utility model is described in detail below in conjunction with the accompanying drawings.
[0027] like Figures 1 to 5 As shown, a water washing system with a gas turbine blade cleaning function provided by an embodiment of the utility model comprises: a workbench 1, a water reservoir 6 is provided at the middle end of the upper surface of the workbench 1, and when the gas turbine blade body 9 needs to be cleaned, clean water is poured into the water reservoir 6 to allow the clean water to overflow the top of the gas turbine blade body 9, so that the gas turbine blade body 9 is immersed in the clean water as a whole for easy cleaning.
[0028] There are multiple groups of gas turbine blade bodies 9 detachably connected in the water reservoir 6, and three groups of clamping assemblies 2 are fixedly installed at one end of the upper surface of the workbench 1. After the gas turbine blade body 9 is placed in the water reservoir 6, the gas turbine blade body 9 is then clamped by the clamping assembly 2, so that the gas turbine blade body 9 can be firmly fixed inside the water reservoir 6 for brushing.
[0029] A frame 3 is fixedly installed at the other end of the workbench 1, and a lifting frame assembly 4 is slidably connected to the frame 3. A cleaning assembly 5 is fixedly installed on one side of the lifting frame assembly 4. After the clamping assembly 2 clamps the multiple groups of gas turbine blade bodies 9, the lifting frame assembly 4 starts to move up and down, and then the cleaning assembly 5 on the lifting frame assembly 4 brushes the multiple groups of gas turbine blade bodies 9 up and down, so that the cutting fluid on the gas turbine blade bodies 9 is brushed off, meeting the requirements of a clean and qualified product.
[0030] Three groups of placement blocks 7 are fixedly installed from left to right inside the water reservoir 6. The placement blocks 7 are used to place the gas turbine blade body 9. Three groups of placement grooves 8 are opened on the upper surface of the placement blocks 7, and the three groups of placement grooves 8 are arranged correspondingly. The placement grooves 8 are detachably connected to the gas turbine blade body 9. When the gas turbine blade body 9 is brushed, the clamping assembly 2 releases the clamping of the gas turbine blade body 9, and then the gas turbine blade body 9 is taken out from the placement groove 8, and then the newly produced gas turbine blade body 9 is placed in the placement groove 8, and then the clamping assembly 2 clamps the newly placed gas turbine blade body 9 to carry out a new round of cleaning.
[0031] The clamping assembly 2 includes a first motor 201, which is fixedly mounted on the surface of the workbench 1. A rotating column 202 is fixedly mounted on the output end of the first motor 201. A moving block 204 is threadedly connected to the surface of the rotating column 202. By starting the first motor 201, the output end of the first motor 201 rotates, which then drives the rotating column 202 to rotate, causing the moving block 204 on the rotating column 202 to move back and forth.
[0032] Clamping arms 203 are fixedly installed at both ends of the moving block 204, a connecting rod 205 is fixedly installed at one end of the clamping arm 203, a clamping plate 206 is fixedly installed at one end of the connecting rod 205, and the clamping plate 206 is located in the water reservoir 6. The moving block 204 is moved toward the direction of the first motor 201 to tighten the clamping arm 203, and then the two groups of clamping plates 206 connected to the clamping arm 203 clamp the three groups of gas turbine blade bodies 9, so that the three groups of gas turbine blade bodies 9 are stably clamped.
[0033] A toothed belt 10 is arranged in the frame 3, a hole is opened on one side of the frame 3, a slide groove is opened on the side wall of the frame 3, a second motor 11 is arranged on one side of the frame 3, a gear 12 is fixedly installed on the output end of the second motor 11, and the gear 12 on the output end of the second motor 11 passes through the hole and is meshed and connected with the toothed belt 10. By starting the second motor 11, the output end of the second motor 11 is then rotated, driving the gear 12 to rotate, and then the gear 12 drives the toothed belt 10 to rotate clockwise or counterclockwise.
[0034] The surface of the toothed belt 10 is meshed and connected with the lifting frame assembly 4. When the toothed belt 10 rotates counterclockwise, the lifting frame assembly 4 rises upward, and when the toothed belt 10 rotates clockwise, the lifting frame assembly 4 descends downward. Through continuous lifting, the cleaning assembly 5 on the lifting frame assembly 4 repeatedly brushes the gas turbine blade body 9 to clean the cutting fluid on the gas turbine blade body 9.
[0035] The lifting frame assembly 4 includes a lifting frame body 401, and a tooth block 403 is fixedly installed at one end of the lifting frame body 401. The lifting frame assembly 4 is meshed and connected with the toothed belt 10 through the tooth block 403. When the toothed belt 10 rotates, the tooth block 403 on the lifting frame body 401 will be pushed upward or downward, thereby enabling lifting and lowering movements.
[0036] A pulley 402 is fixedly installed at the other end of the lifting frame body 401, and the pulley 402 is slidably connected to the slide groove opened on the frame 3. The pulley 402 enables the lifting frame body 401 to slide smoothly on the frame 3. One side of the lifting frame body 401 is fixedly connected to the cleaning component 5. The cleaning component 5 brushes the gas turbine blade body 9 to prevent cutting fluid from adhering to the gas turbine blade body 9.
[0037] The cleaning component 5 includes a connecting plate 501, a side wall of the connecting plate 501 is fixedly connected to one side of the lifting frame body 401, six groups of connecting pipes 502 are fixedly installed on the surface of the connecting plate 501 from left to right, and a brush plate 503 is fixedly installed at one end of the connecting pipe 502. The two groups of brush plates 503 are located on both sides of the gas turbine blade body 9. The connecting plate 501 is driven to rise and fall by the lifting frame body 401, so that the two groups of brush plates 503 on the connecting pipe 502 are repeatedly raised and lowered, so that each group of gas turbine blade bodies 9 can be repeatedly brushed, thereby removing the cutting fluid on the gas turbine blade bodies 9, which makes it easier to clean the gas turbine blade bodies 9 and saves manpower and time.
[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0039] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A water washing system with a gas turbine blade cleaning function, characterized in that: include: A workbench (1), wherein a water reservoir (6) is provided at the middle end of the upper surface of the workbench (1), and a plurality of groups of engine blade bodies (9) are detachably connected in the water reservoir (6); three groups of clamping assemblies (2) are fixedly mounted on one end of the upper surface of the workbench (1); a frame (3) is fixedly mounted on the other end of the workbench (1); a lifting frame assembly (4) is slidably connected to the frame (3); and a cleaning assembly (5) is fixedly mounted on one side of the lifting frame assembly (4); The clamping assembly (2) comprises a first motor (201), the first motor (201) being fixedly mounted on the surface of the workbench (1), a rotating column (202) being fixedly mounted on the output end of the first motor (201), and a moving block (204) being threadedly connected to the surface of the rotating column (202); The lifting frame assembly (4) comprises a lifting frame body (401), one end of the lifting frame body (401) is fixedly mounted with a tooth block (403), the lifting frame assembly (4) is meshedly connected with the toothed belt (10) via the tooth block (403), the other end of the lifting frame body (401) is fixedly mounted with a pulley (402), the pulley (402) is slidably connected with a slide groove provided on the frame (3), and one side of the lifting frame body (401) is fixedly connected with the cleaning assembly (5); The cleaning assembly (5) comprises a connecting plate (501), the side wall of which is fixedly connected to one side of the lifting frame body (401), six groups of connecting pipes (502) are fixedly mounted on the surface of the connecting plate (501) from left to right, a brush plate (503) is fixedly mounted on one end of the connecting pipe (502), and two groups of the brush plates (503) are located on both sides of the turbine blade body (9).
2. A water washing system with a combustion engine blade cleaning function according to claim 1, characterized in that: Three groups of placement blocks (7) are fixedly installed from left to right inside the water storage tank (6), and three groups of placement grooves (8) are opened on the upper surface of the placement blocks (7). The three groups of placement grooves (8) are arranged in a corresponding manner, and the placement grooves (8) are detachably connected to the combustion engine blade body (9).
3. A water washing system with a combustion engine blade cleaning function according to claim 2, characterized in that: A clamping arm (203) is fixedly mounted on both ends of the moving block (204), a connecting rod (205) is fixedly mounted on one end of the clamping arm (203), a clamping plate (206) is fixedly mounted on one end of the connecting rod (205), and the clamping plate (206) is located in the water reservoir (6).
4. The water washing system with a combustion engine blade cleaning function according to claim 1, characterized in that: A toothed belt (10) is arranged in the frame (3), a hole is provided on one side of the frame (3), a sliding groove is provided on the side wall of the frame (3), a second motor (11) is arranged on one side of the frame (3), a gear (12) is fixedly mounted on the output end of the second motor (11), the gear (12) on the output end of the second motor (11) passes through the hole and is meshedly connected with the toothed belt (10), and the surface of the toothed belt (10) is meshedly connected with the lifting frame assembly (4).