Petrochemical machinery pipeline cutting device

By designing a petrochemical mechanical pipeline cutting device containing components such as arc plates, torsion springs and transmission chains, the problems of cumbersome operation and low efficiency in traditional methods are solved, and the rapid automatic locking and rotation of the pipeline is realized, and the cutting is improved. efficiency.

CN222520082UActive Publication Date: 2025-02-25JIANGSU HUIYUN PETROCHEMICAL STORAGE CO LTD
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Patent Information

Application Number
CN202421108059.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2025-02-25
Estimated Expiration
2034-05-21

AI Technical Summary

Technical Problem

The traditional petrochemical machinery pipeline cutting method is cumbersome and inefficient, and it is troublesome when placing and removing pipes, and is not efficient.

Method used

A petrochemical machinery pipeline cutting device is designed, including supporting base, U-shaped support chassis, arc plate, torsion spring, rotating rod, pipeline support roller and transmission chain, etc., through the flip of the arc plate and the connecting plate Limit slot locking realizes automatic locking and rotation of the pipe, simplifying the operation process.

Benefits of technology

It realizes rapid automatic locking and rotation of the pipeline, simplifies the operating process, improves the working efficiency of pipeline cutting, and reduces the time and steps for fixing the pipeline.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of petroleum pipeline cutting machines, and particularly relates to a petroleum chemical machinery pipeline cutting device which comprises a supporting base and two U-shaped supporting bottom frames, the two U-shaped supporting bottom frames are symmetrically distributed at the top end of the supporting base, and two arc-shaped plates are hinged to the top ends of the two U-shaped supporting bottom frames. Torsion springs are arranged between the arc-shaped plates and the corresponding U-shaped supporting bottom frames, and a plurality of rotating rods are rotationally connected to one sides of the arc-shaped plates. An arc-shaped plate is extruded and turned over when a pipeline falls, so that a connecting plate can be connected and locked with a limiting wedge rod, the pipeline is placed on the device from top to bottom, automatic locking can be achieved, operation is easy and convenient, and the working efficiency of pipeline cutting is improved; the multiple pipeline supporting rollers are controlled to drive the pipeline to rotate, the pipeline can rotate to the lower portion to correspond to the cutting component at different angles, and therefore the cutting component can cut the pipeline conveniently.
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Description

Technical Field

[0001] The utility model belongs to the technical field of petroleum pipeline cutting machines, and in particular relates to a petrochemical mechanical pipeline cutting device. Background Art

[0002] Petrochemical industry needs to use Shuyou pipeline in production operation. The oil pipeline is composed of oil pipes and their accessories, and is equipped with corresponding oil pump units according to the needs of the process flow to complete the tasks of oil loading and unloading and transfer;

[0003] During production, petrochemical machinery pipelines are cut and segmented according to the required length for ease of use. Currently, fixed machinery is often used to fix the oil pipeline, and then a cutting machine is used to cut the pipeline. Traditional fixed machinery requires the pipeline to pass through the aperture of the mechanical limiting mechanism or be placed on a support frame, and then subsequent limiting and reinforcement are performed to ensure the stability of the oil pipeline. However, in actual use, this method is more cumbersome and time-consuming, and the volume and mass of oil pipelines are usually large, which is more troublesome and inefficient when placing and removing the pipeline. Utility Model Content

[0004] The utility model provides a petrochemical mechanical pipeline cutting device, which has the characteristic of improving the working efficiency of cutting and processing the petroleum pipeline.

[0005] The utility model provides the following technical solution: it includes a support base and two U-shaped support bases, the two U-shaped support bases are symmetrically distributed on the top of the support base, and the tops of the two U-shaped support bases are hinged with two arc plates, and a torsion spring is arranged between the arc plate and the corresponding U-shaped support base, and one side of the arc plate is rotatably connected to a plurality of rotating rods, and the side walls of the plurality of rotating rods are fixedly connected to two pipe supporting rollers for driving a pair of pipes, and two slots are provided on the inner sides of the two U-shaped support bases, and the bottom ends of the four arc plates are fixedly connected with connecting plates, and the connecting plates are plugged into the inner walls corresponding to the slots, and a limiting groove is provided on the top of the connecting plate, and the inner walls of the two U-shaped support bases are slidably connected to limiting wedge rods, and the limiting wedge rods are plugged into the corresponding inner walls of the limiting grooves.

[0006] Among them, the four arc-shaped plate side walls are fixedly connected with a plurality of transmission teeth, and the plurality of transmission teeth are located between the corresponding two pipe support rollers. The inner wall of the arc-shaped plate is rotatably connected with two driving gears, and a transmission chain for driving the plurality of transmission teeth is arranged between the two driving gears. The pipe support roller and the pipe contact surface are fixedly connected with an anti-slip layer.

[0007] Among them, the inner walls of the four arc-shaped plates are fixedly connected with arc-shaped partition plates for limiting the transmission chain, the transmission chain is slidably connected to the corresponding side walls of the arc-shaped partition plates, and a plurality of make way grooves for making way for the pipeline support rollers are opened on one side of the arc-shaped partition plates, and the driving gear does not contact the arc-shaped partition plates.

[0008] Among them, one side of the four arc plates is fixedly connected with a limit block for limiting the angle of the arc plates, the limit block contacts the top of the corresponding U-shaped support base frame, and one side of the four arc plates is installed with a driving motor corresponding to the driving gear.

[0009] Wherein, a spring is arranged between the limiting wedge rod and the corresponding U-shaped supporting base frame, one end of the limiting wedge rod is fixedly connected to a traction rope for unlocking the connecting plate, and the spring does not contact the traction rope.

[0010] Among them, the four traction ropes are all slidably connected to the corresponding inner wall of the U-shaped support base frame, and the inner wall of the U-shaped support base frame is installed with a winding machine corresponding to the traction rope, and the winding machine is used to wind up the corresponding two traction ropes.

[0011] The beneficial effects of the utility model are as follows: compared with the defects of complicated operation and low efficiency of traditional fixing machinery for fixing pipes, the utility model squeezes and flips the arc plate when the pipe falls, so that the connecting plate can be connected and locked with the limiting wedge rod, and the pipe can be automatically locked when it is placed on the device from top to bottom. The operation is simple and convenient, and the time and steps for fixing the pipe are reduced, thereby improving the work efficiency of pipe cutting; by controlling a plurality of pipe support rollers to drive the pipe to rotate, different angles of the pipe can be rotated to the bottom to correspond to the cutting component, thereby facilitating the cutting work of the cutting component on the pipe, and there is no need to unlock the limit of the pipe and then rotate it, the operation is more convenient and quick, and the work efficiency is further improved.

[0012] The parts not involved in the device are the same as those in the prior art or can be implemented by using the prior art. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model in an unfolded state;

[0014] Figure 2 It is a front view cross-sectional structural schematic diagram of the utility model;

[0015] Figure 3 for Figure 2 A schematic diagram of the enlarged structure of the middle part A;

[0016] Figure 4It is a top view enlarged structural schematic diagram of the rotating rod, the pipeline supporting roller and the transmission gear in the utility model.

[0017] In the figure: 1. support base; 2. U-shaped support base; 21. slot; 3. arc plate; 31. rotating rod; 311. pipe support roller; 312. transmission meshing; 313. anti-skid layer; 32. driving gear; 33. transmission chain; 34. arc-shaped partition plate; 341. clearance groove; 35. limit block; 36. driving motor; 4. connecting plate; 41. limit groove; 5. limit wedge rod; 51. spring; 52. traction rope; 53. winder. DETAILED DESCRIPTION

[0018] See also Figure 1-Figure 4 The utility model provides the following technical solutions: it includes a supporting base 1 and two U-shaped supporting bases 2, the two U-shaped supporting bases 2 are symmetrically distributed on the top of the supporting base 1, the tops of the two U-shaped supporting bases 2 are hinged with two arc plates 3, a torsion spring is arranged between the arc plate 3 and the corresponding U-shaped supporting base 2, one side of the arc plate 3 is rotatably connected with a plurality of rotating rods 31, the side walls of the plurality of rotating rods 31 are fixedly connected with two pipe supporting rollers 311 for driving a pair of pipes, two slots 21 are provided on the inner sides of the two U-shaped supporting bases 2, the bottom ends of the four arc plates 3 are fixedly connected with a connecting plate 4, the connecting plate 4 is plugged into the inner walls of the corresponding slots 21, a limiting groove 41 is provided on the top of the connecting plate 4, the inner walls of the two U-shaped supporting bases 2 are slidably connected with a limiting wedge rod 5, and the limiting wedge rod 5 is plugged into the inner walls of the corresponding limiting groove 41.

[0019] In this embodiment: the support base 1 supports the bottom of each component of the device, and the two U-shaped support bases 2 support the corresponding two arc plates 3. The arc plate 3 is flipped at one end of the corresponding U-shaped support base 2 to adjust the angle. The inner arc surface of the U-shaped support base 2 is limited after the arc plate 3 is flipped at an angle to prevent the arc plate 3 from flipping too much and losing the ability to support the pipeline. The arc plate 3 drives a number of rotating rods 31 to rotate and adjust the angle. The diameter of the pipeline support roller 311 is larger than the rotating rod 31, so that one side of the pipeline support roller 311 can extend out of the arc The curved plate 3 contacts the side wall of the pipeline through the pipeline support roller 311, and the pipeline falls from the corresponding two curved plates 3 from top to bottom. The pipeline presses down and flips the two curved plates 3, so that the curved plates 3 can flip toward the corresponding U-shaped supporting frame 2. Then, the four curved plates 3 clamp and fix the pipeline, and the curved plates 3 can be flipped stably by the weight of the pipeline itself. The pipeline is limited above the curved plate 3, and when the curved plate 3 flips toward the curved inner wall of the U-shaped supporting frame 2, the curved plate 3 drives the corresponding connecting plate 4 to the slot 21 The connecting plate 4 is rotated in the direction of rotation, and then the connecting plate 4 is inserted into the corresponding slot 21. When the arc plate 3 contacts the arc-shaped inner wall of the U-shaped support base 2, the limiting wedge rod 5 is inserted into the limiting groove 41, so as to limit the connecting plate 4 and prevent the connecting plate 4 from detaching from the slot 21, so that the connecting plate 4 can limit the arc plate 3, and then the clamping and fixing of the four arc plates 3 to the pipe becomes more stable, preventing the pipe from shaking and detaching during the cutting process, and cutting the pipe through the cutting component at the top of the support base 1, so that the pipe is placed from top to bottom. Automatic locking can be achieved on the device, and the operation is simple and convenient, which reduces the time and steps for fixing the pipeline, thereby improving the work efficiency of pipeline cutting. At the same time, the arc plate 3 uses a plurality of pipeline support rollers 311 to contact the pipeline, and controls the rotation of a plurality of pipeline support rollers 311 to rotate the pipeline, so that the pipeline can be rotated, and then the different angles of the pipeline can be rotated to the bottom to correspond to the cutting component, thereby facilitating the cutting work of the cutting component on the pipeline, and there is no need to unlock the limit of the pipeline and then rotate it, the operation is more convenient and quick, and the work efficiency is further improved.

[0020] The side walls of the four arc-shaped plates 3 are fixedly connected with a plurality of transmission teeth 312, and the plurality of transmission teeth 312 are located between the corresponding two pipe support rollers 311. The inner wall of the arc-shaped plate 3 is rotatably connected with two driving gears 32, and a transmission chain 33 for driving the plurality of transmission teeth 312 is arranged between the two driving gears 32. The pipe support rollers 311 and the pipe contact surface are fixedly connected with an anti-skid layer 313; the two driving gears 32 inside the arc-shaped plate 3 are synchronously rotated through the transmission chain 33, and the driving gears 32 drive the transmission When the moving chain 33 slides on the inner wall of the arc plate 3, the transmission chain 33 is connected with the transmission gear 312 through the connecting hole on the chain, so that the transmission chain 33 can simultaneously drive the corresponding plurality of rotating rods 31 to rotate through the transmission gear 312, and the rotating rod 31 drives the corresponding two pipe support rollers 311 to rotate, so that the pipe support roller 311 obtains a power source for driving the pipe to rotate, and the anti-skid layer 313 increases the friction between the pipe support roller 311 and the pipe, so as to facilitate the driving and limiting work of the pipe support roller 311 on the pipe.

[0021] The inner walls of the four arc plates 3 are fixedly connected with arc partition plates 34 for limiting the transmission chain 33. The transmission chain 33 is slidably connected to the corresponding side walls of the arc partition plates 34. One side of the arc partition plates 34 is provided with a plurality of make way grooves 341 for making way for the pipe support rollers 311. The driving gear 32 does not contact the arc partition plates 34. The arc partition plates 34 limit the middle space of the transmission chain 33 to prevent the transmission chain 33 from interlaced contact and affecting the transmission effect. The arc partition plates 34 make way for the transmission teeth 312 through the make way grooves 341 to prevent the arc partition plates 34 from interfering with the rotation of the transmission teeth 312, and the driving gear 32 will not be interfered by the arc partition plates 34.

[0022] One side of each of the four arc plates 3 is fixedly connected with a limit block 35 for limiting the angle of the arc plate 3, and the limit block 35 contacts the top of the corresponding U-shaped support base 2, and one side of each of the four arc plates 3 is installed with a drive motor 36 corresponding to the drive gear 32; the limit block 35 is located on the outside of the arc plate 3, and when the pipeline is lifted up and taken out after cutting, the torsion spring drives the arc plate 3 to flip upward, and the arc plate 3 drives the limit block 35 to flip toward the U-shaped support base 2, and then the limit block 35 contacts the top of the U-shaped support base 2 and is limited by the U-shaped support base 2, so that the arc plate 3 cannot be flipped at this time, preventing the arc plate 3 from flipping excessively, and the drive motor 36 does not contact the pipeline, and the drive motor 36 drives one of the drive gears 32 to rotate.

[0023] A spring 51 is arranged between the limiting wedge rod 5 and the corresponding U-shaped supporting base frame 2. One end of the limiting wedge rod 5 is fixedly connected to a traction rope 52 for unlocking the connecting plate 4, and the spring 51 does not contact the traction rope 52; the spring 51 pushes the corresponding limiting wedge rod 5, so that the limiting wedge rod 5 can be stably plugged into the limiting groove 41 for limiting work. The traction rope 52 works in opposite directions to the spring 51. By pulling the traction rope 52, the traction rope 52 can pull the corresponding limiting wedge rod 5 into the U-shaped supporting base frame 2 and retract it, so that the limiting wedge rod 5 can be disengaged from the limiting groove 41, and then the pipeline is lifted, and the pipeline squeezes and flips the arc plate 3 upward, so that the space between the two arc plates 3 is automatically opened, which is convenient for taking out the pipeline after cutting.

[0024] The four traction ropes 52 are all slidably connected to the corresponding inner wall of the U-shaped support base 2. A winder 53 corresponding to the traction rope 52 is installed on the inner wall of the U-shaped support base 2. The winder 53 is used to wind up the corresponding two traction ropes 52; the U-shaped support base 2 provides external protection for the winder 53, and the winder 53 winds up the two traction ropes 52 by rotating the output shaft. The traction rope 52 slides in the internal track of the U-shaped support base 2. When the traction rope 52 is wound by the winder 53, the limit wedge rod 5 is pulled, so that the limit wedge rod 5 can unlock the connecting plate 4.

[0025] The working principle and use process of the utility model are as follows: when cutting the oil pipeline, the four arc plates 3 are divided into two groups and are in an unfolded state driven by the torsion spring, so that the pipeline can fall down and enter. Then the pipeline presses down and flips the arc plate 3, and the arc plate 3 drives the corresponding connecting plate 4 to rotate in the direction of the slot 21. Then the connecting plate 4 is inserted into the corresponding slot 21. When the arc plate 3 contacts the arc-shaped inner wall of the U-shaped support frame 2, the spring 51 pushes the limiting wedge rod 5 to extend in the direction of the connecting plate 4, and the limiting wedge rod 5 is inserted into the limiting groove 41, so as to limit the connecting plate 4 and prevent the connecting plate 4 from detaching from the slot 21, so that the connecting plate 4 can limit the arc plate 3, thereby enabling the four arc plates 3 to clamp the pipeline. The fixation becomes more stable, preventing the pipeline from shaking and detaching during the cutting process. Subsequently, the pipeline is cut, and several driving motors 36 are controlled to drive the corresponding driving gears 32 to rotate. The driving gears 32 drive the transmission chain 33 to slide on the inner wall of the arc plate 3. The transmission chain 33 can simultaneously drive the corresponding several rotating rods 31 to rotate through the transmission teeth 312. The rotating rods 31 drive the corresponding two pipeline support rollers 311 to rotate. The pipeline support rollers 311 drive the pipeline to rotate, so that different angles of the pipeline can be rotated to the bottom corresponding to the cutting component, thereby facilitating the cutting work of the cutting component on the pipeline. There is no need to unlock the limit of the pipeline and then rotate it. The operation is more convenient and quick, and the work efficiency is further improved.

Claims

1. A petrochemical mechanical pipeline cutting device, comprising a support base (1) and two U-shaped support base frames (2), characterized in that: The two U-shaped support frames (2) are symmetrically distributed at the top of the support base (1); the tops of the two U-shaped support frames (2) are hinged with two arc-shaped plates (3); a torsion spring is arranged between the arc-shaped plates (3) and the corresponding U-shaped support frames (2); one side of the arc-shaped plates (3) is rotatably connected with a plurality of rotating rods (31); the side walls of the plurality of rotating rods (31) are fixedly connected with two pipe support rollers (311) for driving a pair of pipes; the inner sides of the two U-shaped support frames (2) are provided with two slots (21); the bottom ends of the four arc-shaped plates (3) are fixedly connected with a connecting plate (4); the connecting plate (4) is plugged into the inner wall of the corresponding slot (21); the top of the connecting plate (4) is provided with a limiting groove (41); the inner walls of the two U-shaped support frames (2) are slidably connected with a limiting wedge rod (5); the limiting wedge rod (5) is plugged into the inner wall of the corresponding limiting groove (41).

2. A petrochemical mechanical pipeline cutting device according to claim 1, characterized in that: The side walls of the four arc-shaped plates (3) are all fixedly connected with a plurality of transmission teeth (312), and the plurality of transmission teeth (312) are all located between the corresponding two pipe support rollers (311). The inner wall of the arc-shaped plate (3) is rotatably connected with two driving gears (32), and a transmission chain (33) for driving the plurality of transmission teeth (312) is arranged between the two driving gears (32). The pipe support roller (311) is fixedly connected with an anti-slip layer (313) on the contact surface with the pipe.

3. A petrochemical mechanical pipeline cutting device according to claim 2, characterized in that: The inner walls of the four arc-shaped plates (3) are all fixedly connected with an arc-shaped partition plate (34) for limiting the transmission chain (33); the transmission chain (33) is slidably connected to the side wall of the corresponding arc-shaped partition plate (34); a plurality of clearance grooves (341) for making way for the pipeline support roller (311) are opened on one side of the arc-shaped partition plate (34); and the driving gear (32) does not contact the arc-shaped partition plate (34).

4. A petrochemical mechanical pipeline cutting device according to claim 3, characterized in that: One side of each of the four arc-shaped plates (3) is fixedly connected with a limit block (35) for limiting the angle of the arc-shaped plates (3), the limit block (35) contacts the top of the corresponding U-shaped support frame (2), and one side of each of the four arc-shaped plates (3) is installed with a drive motor (36) corresponding to the drive gear (32).

5. The petrochemical mechanical pipeline cutting device according to claim 1, characterized in that: A spring (51) is provided between the limiting wedge rod (5) and the corresponding U-shaped supporting base frame (2); one end of the limiting wedge rod (5) is fixedly connected to a traction rope (52) for unlocking the connecting plate (4); and the spring (51) is not in contact with the traction rope (52).

6. A petrochemical mechanical pipeline cutting device according to claim 5, characterized in that: The four traction ropes (52) are all slidably connected to the inner wall of the corresponding U-shaped support base (2), and a winding machine (53) corresponding to the traction ropes (52) is installed on the inner wall of the U-shaped support base (2), and the winding machine (53) is used to wind up the corresponding two traction ropes (52).

Citation Information

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