Reinforcing mesh welding device

By using the combination of chuck body, guide groove, jaw and jaw drive components in the steel mesh welding device, the problem of difficulty in positioning steel bars of different diameters is solved, and efficient steel mesh welding is achieved.

CN222520366UActive Publication Date: 2025-02-25CHINA RAILWAY NO 5 ENG GRP NO 6 ENG CO LTD +1
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Patent Information

Application Number
CN202421201009.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2025-02-25
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

Due to the fixed feed hole size of the existing steel bar mesh welding devices, it is difficult to effectively position longitudinal steel bars of different diameters, resulting in slippage or unstable positioning of the steel bars during welding, which reduces the welding efficiency.

Method used

A reinforced mesh welding device is designed, using a combination of chuck body, guide groove, jaw and jaw drive assembly. The jaw drive assembly drives the jaw slides along the guide groove to the center to achieve the accuracy of steel bars of different diameters. position.

Benefits of technology

Through the design of this device, the operator can effectively position longitudinal steel bars of different diameters without frequently changing the feed holes, which significantly improves the welding efficiency of the steel bar mesh.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a reinforcing mesh welding device, belongs to the technical field of reinforcing mesh machining equipment, and aims to solve the problems that feeding holes with proper sizes need to be replaced for longitudinal reinforcing steel bars with different diameters and operation is inconvenient due to the fact that the sizes of the feeding holes are fixed and the longitudinal reinforcing steel bars with different diameters are difficult to effectively position. Comprising a welding machine body and two oppositely-arranged supporting frames located in the welding machine body, the two supporting frames are connected through a connecting plate, a plurality of positioning assemblies are arranged at the top of the connecting plate and connected with the connecting plate through U-shaped fixing blocks, one ends of longitudinal steel bars in the steel bar straightening machine are inserted into the positioning assemblies, and the other ends of the longitudinal steel bars are inserted into the U-shaped fixing blocks. The positioning assembly comprises a chuck body, the chuck body is placed on the U-shaped fixing block and fixedly connected with the U-shaped fixing block, three guide grooves are formed in one end of the chuck body in an array penetrating mode, clamping jaws are arranged in the three guide grooves in a sliding mode, and a clamping jaw driving assembly is arranged in the chuck body.
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Description

Technical Field

[0001] The utility model belongs to the technical field of steel mesh processing equipment, and more specifically, particularly relates to a steel mesh welding device. Background Art

[0002] Steel mesh welding technology is widely used in the field of concrete engineering, including construction, highway and waterway concrete pavement engineering, tunnel lining and various concrete structures.

[0003] The existing steel mesh welding device consists of a coil feeding rack, a steel bar straightening machine, a welding machine, a pulling assembly and an automatic mesh cutting machine. During the operation, the operator first manually inserts the straightened longitudinal steel bars into the preset feed hole for positioning and fixing. Subsequently, the transverse steel bars in the storage trough will automatically fall out according to the predetermined spacing, and are arranged at right angles to the longitudinal steel bars at a certain spacing. The intersection points are connected using resistance spot welding technology to form a complete steel mesh. The pulling assembly is used to pull the welded steel mesh forward, and the automatic mesh cutting machine will automatically cut the mesh according to the set length.

[0004] In actual engineering applications, in order to meet the strength requirements of steel meshes for different engineering projects, it is often necessary to use steel bars of different diameters for welding. However, due to the fixed size of the feed holes, it is difficult to effectively position the longitudinal steel bars of different diameters, resulting in the need to replace the feed holes of appropriate sizes for the longitudinal steel bars of different diameters, causing inconvenience in operation and reducing the welding efficiency of the steel mesh.

[0005] Therefore, in view of this, the existing structure and defects are studied and improved, and a steel mesh welding device is provided to achieve a more practical purpose. Utility Model Content

[0006] In order to solve the above technical problems, the utility model provides a steel mesh welding device to solve the problem that due to the fixed size of the feed hole, it is difficult to effectively position the longitudinal steel bars of different diameters, resulting in the longitudinal steel bars of different diameters easily slipping or not firmly positioned during the welding process.

[0007] The purpose and effect of the steel mesh welding device of the utility model are achieved by the following specific technical means:

[0008] A steel mesh welding device comprises a welding machine body and two supporting frames arranged opposite to each other in the welding machine body, wherein the welding machine body is composed of a coiled steel feeding frame, a steel bar straightening machine, a row welding machine, a pulling assembly and an automatic mesh cutting machine, wherein the two supporting frames are connected by a connecting plate, a plurality of positioning assemblies are linearly distributed on the top of the connecting plate, and the plurality of positioning assemblies are connected to the connecting plate by a U-shaped fixing block, and one end of the longitudinal steel bar in the steel bar straightening machine is inserted into the positioning assembly;

[0009] The positioning assembly includes a chuck body, which is placed on a U-shaped fixing block and fixedly connected to the U-shaped fixing block. An end of the chuck body close to the steel bar straightening machine is provided with three guide grooves in an array, and claws are slidably provided in the three guide grooves. The longitudinal steel bar is located between the three claws. A claw driving assembly is provided in the chuck body, and the claw driving assembly drives the claw to slide toward the center or outward in the guide groove.

[0010] Furthermore, a rear end cover is provided at one end of the chuck body away from the steel bar straightening machine, and the rear end cover is connected to the claw driving assembly through bolts.

[0011] Furthermore, the clamping claw driving assembly includes a large bevel gear in the chuck body, the end face of the large bevel gear close to the steel bar straightening machine is provided with a plane thread, the bottom of the clamping claw is provided with a slot meshing with the plane thread, one end of the large bevel gear is provided with three small bevel gears in an array, and the large bevel gear meshes with the three small bevel gears;

[0012] The center of the large bevel gear extends outward to form a sleeve portion, the rear end cover is connected to the sleeve portion through bolts, and the large-diameter end of the small bevel gear is rotatably penetrated on the side wall of the chuck body.

[0013] Furthermore, a square hole is provided in the large-diameter end of the small bevel gear, and a wrench can be inserted into one of the square holes on the side wall of the chuck body.

[0014] Furthermore, one end of the claw close to the center is arc-shaped.

[0015] Compared with the prior art, the utility model has the following beneficial effects:

[0016] Through the arrangement of the chuck body, guide grooves, claws and claw driving assembly, the operator only needs to insert one end of the longitudinal steel bar in the steel bar straightening machine into the center hole of the chuck body. The chuck body is fixed on the connecting plate by a U-shaped fixing block. The three guide grooves distributed in an array on the chuck body provide a precise moving trajectory for the claws. The claw driving assembly drives the three claws to slide toward the center along the guide grooves, thereby realizing effective positioning of longitudinal steel bars of different diameters, avoiding frequent replacement of feed holes to match longitudinal steel bars of different diameters, and significantly improving the welding efficiency of the steel mesh. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a stereoscopic diagram of a steel mesh welding device of the utility model.

[0018] Figure 2 The utility model is an exploded view of a steel mesh welding device.

[0019] Figure 3 yes Figure 2 A partial enlarged view of area A.

[0020] Figure 4 It is a partial structural schematic diagram of the positioning component in the utility model.

[0021] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:

[0022] 1. Welding machine body; 2. Connecting plate; 3. Longitudinal steel bar; 4. Chuck body; 5. Guide groove; 6. Clamping claw; 7. Rear end cover; 8. Large bevel gear; 9. Small bevel gear; 10. Square hole; 11. U-shaped fixing block; 12. Support frame; 13. Flat thread; 14. Clamping groove; 15. Casing part. DETAILED DESCRIPTION

[0023] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.

[0024] In the description of the present invention, unless otherwise specified, "multiple" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0025] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0026] Example:

[0027] As attached Figure 1 To Attachment Figure 4 As shown:

[0028] The utility model provides a steel mesh welding device, comprising a welding machine body 1 and two support frames 12 located in the welding machine body 1, the welding machine body 1 is composed of a coiled steel feeding frame, a steel bar straightening machine, a row welding machine, a pulling assembly and an automatic mesh cutting machine, the two support frames 12 are arranged oppositely and in parallel, the two support frames 12 are connected by a connecting plate 2, a plurality of positioning assemblies are fixedly arranged on the top of the connecting plate 2, the plurality of positioning assemblies are arranged in a linear array distribution, the connecting plate 2 can be used to carry and fix the plurality of positioning assemblies, the plurality of positioning assemblies are fixedly connected to the connecting plate 2 by a U-shaped fixing block 11, one end of the longitudinal steel bar 3 of the steel bar straightening machine is inserted into the positioning assembly, the setting of the positioning assembly can ensure that the longitudinal steel bars 3 of different diameters can be placed in the positioning assembly in an adaptive manner, and avoid frequent replacement of the feed hole to match the longitudinal steel bars 3 of different diameters;

[0029] The positioning assembly includes a chuck body 4, which is firmly placed on and fixedly connected to a U-shaped fixing block 11, thereby ensuring the stability of the positioning assembly. The chuck body 4 is provided with three guide grooves 5 in an array at one end close to the steel bar straightening machine. The three guide grooves 5 are divided at 120° on the chuck body 4. Claws 6 are slidably arranged in the three guide grooves 5. The longitudinal steel bar 3 is located between the three claws 6. The three claws 6 can independently slide toward the center or outward along the guide grooves 5 to adapt to longitudinal steel bars 3 of different diameters.

[0030] A large bevel gear 8 is provided in the chuck body 4, and a flat thread 13 is provided at one end of the large bevel gear 8 close to the longitudinal steel bar 3, and a clamping groove 14 meshing with the flat thread 13 is provided at the bottom of the claw 6. Three small bevel gears 9 are arranged in an array at one end of the large bevel gear 8, and the three small bevel gears 9 are all meshed with the large bevel gear 8 to form a bevel gear transmission. The center of the large bevel gear 8 extends outward to form a sleeve portion 15, and a rear end cover 7 is provided at one end of the chuck body 4 away from the longitudinal steel bar 3. The rear end cover 7 is connected to the sleeve portion 15 by bolts, and the rear end cover 7 plays a role in protecting the large bevel gear 8 and the small bevel gear 9, so as to avoid impurities or sparks generated by welding during welding from damaging the large bevel gear 8 and the small bevel gear 9;

[0031] The large-diameter end of the small bevel gear 9 is rotatably penetrated on the side wall of the chuck body 4, and a square hole 10 is opened in the large-diameter end of the small bevel gear 9. The wrench can be inserted into one of the square holes 10 on the side wall of the chuck body 4. The operator selects the longitudinal steel bar 3 of appropriate diameter size according to the needs of different engineering projects, and inserts one end of the selected longitudinal steel bar 3 into the center hole in the chuck body 4. By inserting the wrench into the square hole 10 and manually rotating the wrench, the wrench drives the small bevel gear 9 to rotate, and the rotation of the small bevel gear 9 drives the large bevel gear 8 to rotate synchronously through the bevel gear transmission, and then the flat thread 13 on the end face of the large bevel gear 8 is used to push the three claws 6 to slide toward the center along the guide groove 5, and then the three claws 6 effectively position the placed longitudinal steel bars 3, so that the inner wall of the claws 6 contacts the outer peripheral wall of the longitudinal steel bars 3, avoiding frequent replacement of the feed hole to match the longitudinal steel bars 3 of different diameters.

[0032] Among them, one end of the claw 6 close to the center is arc-shaped, and the arc-shaped design enables it to better contact with the outer tube wall of the longitudinal steel bar 3.

[0033] When using:

[0034] The operator first selects the longitudinal steel bars 3 of suitable diameter size according to the requirements of different engineering projects, and uses the steel bar straightening machine to straighten the longitudinal steel bars 3 in the coiled steel bar feeding rack. The operator sequentially inserts the straightened longitudinal steel bars 3 into the central holes of the plurality of chuck bodies 4, so that the longitudinal steel bars 3 are located between the three claws 6. By manually turning the wrench, the wrench drives the small bevel gear 9 to rotate, that is, drives the large bevel gear 8 to rotate synchronously, so that the flat thread 13 on the end face drives the three claws 6 to slide along their respective guide grooves 5 toward the center, so that the inner walls of the three claws 6 and the longitudinal steel bars 3 are aligned. The outer peripheral wall of the welding machine body 1 is in contact with the outer peripheral wall, ensuring that the longitudinal steel bars 3 of different diameters can be inserted into the positioning component in an adaptable manner. The transverse steel bars in the storage trough in the welding machine body 1 will automatically drop according to the predetermined spacing, and cross the longitudinal steel bars 3 at a certain spacing and form a right angle. The intersection points are connected by resistance spot welding technology to form a complete steel mesh. The pulling assembly in the welding machine body 1 intermittently pulls the welded steel mesh forward, and the automatic mesh cutting machine at the end of the welding machine body 1 automatically cuts the mesh according to the set length, which significantly improves the welding efficiency of the steel mesh.

[0035] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

Claims

1. A steel mesh welding device, characterized in that: The invention comprises a welding machine body (1) and two support frames (12) arranged opposite to each other in the welding machine body (1), wherein the welding machine body (1) is composed of a coiled steel bar feeding frame, a steel bar straightening machine, a row welding machine, a pulling assembly and an automatic mesh cutting machine, wherein the two support frames (12) are connected via a connecting plate (2), wherein a plurality of positioning assemblies are linearly distributed on the top of the connecting plate (2), wherein the plurality of positioning assemblies are connected to the connecting plate (2) via a U-shaped fixing block (11), and one end of a longitudinal steel bar (3) in the steel bar straightening machine is inserted into the positioning assembly; The positioning assembly comprises a chuck body (4), the chuck body (4) being placed on a U-shaped fixing block (11) and fixedly connected to the U-shaped fixing block (11), three guide grooves (5) being arranged in an array at one end of the chuck body (4) close to the steel bar straightening machine, claws (6) being slidably arranged in the three guide grooves (5), the longitudinal steel bar (3) being located between the three claws (6), and a claw driving assembly being arranged in the chuck body (4), the claw driving assembly driving the claws (6) to slide in the guide grooves (5) towards the center or outwards.

2. A steel mesh welding device as claimed in claim 1, characterized in that: A rear end cover (7) is provided at one end of the chuck body (4) away from the steel bar straightening machine, and the rear end cover (7) is connected to the claw drive assembly via bolts.

3. A steel mesh welding device as claimed in claim 2, characterized in that: The clamping claw driving assembly comprises a large bevel gear (8) in a chuck body (4); a flat thread (13) is provided on the end surface of the large bevel gear (8) close to the steel bar straightening machine; a clamping groove (14) meshing with the flat thread (13) is provided at the bottom of the clamping claw (6); three small bevel gears (9) are arranged in an array at one end of the large bevel gear (8); the large bevel gear (8) meshes with the three small bevel gears (9); The center of the large bevel gear (8) extends outward to form a sleeve portion (15), the rear end cover (7) is connected to the sleeve portion (15) by bolts, and the large-diameter end of the small bevel gear (9) is rotatably penetrated on the side wall of the chuck body (4).

4. A steel mesh welding device as claimed in claim 3, characterized in that: A square hole (10) is provided in the large-diameter end of the small bevel gear (9), and a wrench can be inserted into one of the square holes (10) on the side wall of the chuck body (4).

5. A steel mesh welding device as claimed in claim 1, characterized in that: One end of the claw (6) close to the center is arc-shaped.