Screw deburring machining tool
By designing a screw deburring processing tool, efficient deburring and grinding of screws is achieved using servo motors, screws and gear transmissions, the problem of low screw deburring efficiency in the prior art is solved, and work efficiency and safety are improved.
Patent Information
- Application Number
- CN202421335954.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-13
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-06-13
AI Technical Summary
In the prior art, the screw deburring process is relatively inefficient and requires multiple reciprocating movements to remove the threaded burrs.
Design a screw deburring processing tool, using a servo motor to drive the screw rotation, the thread block drives the deburring assembly to move left and right, the steel brush deburring the screw, and the screw rotation speed is increased through gear transmission, achieving one-time and comprehensive grinding .
It improves the working efficiency of screw deburring, reduces the number of operations, is suitable for screws of different thicknesses, and prevents debris from splashing through structures such as glass doors, improving safety and practicality.
Smart Images

Figure CN222520812U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of screw processing, in particular to a screw deburring processing tool. Background Art
[0002] A screw is a cylinder with spiral grooves cut on the outer surface or a cone with spiral grooves cut on the conical surface. Burrs will be generated in the threaded rod during the cutting process due to cutting speed, material hardness and other reasons. Screw deburring is a process in the production process.
[0003] However, in the prior art, the screw is generally fixed by a triangular chuck, and then the screw is deburred by a motor-driven grinding rod. However, this method cannot effectively remove the burrs on the screw thread at one time, and requires multiple reciprocating grinding in different directions, which is inefficient. Therefore, we provide a screw deburring tool to solve this problem. Utility Model Content
[0004] The utility model aims to solve the shortcomings in the prior art and proposes a screw deburring tool to solve the problem.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A screw deburring tool is designed, including a table, a first vertical plate is installed on the upper end of the table, an outer cover is installed on the upper end of the table, a control switch is installed on the outer side of the outer cover, a deburring mechanism is installed on the left side of the upper end of the table, one end of the deburring mechanism passes through the first vertical plate and extends to the right thereof, the outer side of the first vertical plate is movably connected to a clamping assembly, and the deburring mechanism and the clamping assembly are meshingly connected.
[0007] Preferably, the deburring mechanism includes a servo motor, a screw rod, a threaded block, a deburring assembly, a limit plate and a first gear. The servo motor is installed on the left side of the upper end of the table plate. The output end of the servo motor is connected to the screw rod through a coupling. The screw rod passes through the first vertical plate and is screwed to the threaded block. The deburring assembly is installed on the upper end of the threaded block. The limit plate is installed on the outer side of the screw rod. The first gear is installed on the outer side of the screw rod, and the first gear is meshed with the clamping assembly.
[0008] Preferably, the lower end of the threaded block is connected to the limiting block via a connecting rod, and the upper end of the table plate is provided with a limiting groove slidably connected thereto, and the limiting groove is a through groove.
[0009] Preferably, the deburring assembly includes a fixed shell, a movable groove, a telescopic rod, a fixed sleeve, a fixed seat, a steel brush, a spring, a bolt, a fixed disk and a rubber pad. The fixed shell is welded to the upper end of the threaded block, the telescopic rod is installed at the bottom end of the inner cavity of the fixed shell, a fixed sleeve is installed on the outside of the telescopic part of the telescopic rod, the outer side of the fixed sleeve is threaded with a bolt, a movable groove corresponding to its position is provided on the outer side of the fixed shell, one end of the bolt passes through the movable groove and is installed with a fixed disk, a rubber pad is bonded to the outer side of the fixed disk, the fixed seat is arranged at the upper end of the fixed shell, a groove is provided at the lower end of the fixed seat, a spring is installed at the top end of the inner cavity of the groove, the lower end of the spring is connected to the telescopic part of the telescopic rod, and a steel brush is installed on the fixed seat.
[0010] Preferably, the upper end of the fixing shell is symmetrically provided with positioning grooves, and the lower end of the fixing seat is symmetrically connected with positioning columns movably plugged therein.
[0011] Preferably, the clamping assembly includes a three-jaw chuck, a support seat, a support shaft, a bearing and a second gear, the second gear is meshed with the first gear, the gear diameter ratio of the first gear to the second gear is:, the support shaft is installed in the inner cavity of the second gear, the support shaft passes through the second vertical plate and is connected to the support seat, a three-jaw chuck is installed on one side of the support seat, a bearing is installed at the penetration point of the support shaft and the second vertical plate, and the support shaft is socketed with the bearing.
[0012] Preferably, the upper end of the platform is connected to a second vertical plate, a glass door is movably installed between the second vertical plate and the first vertical plate, a baffle is screwed between the second vertical plate and the first vertical plate, and a transparent cover is rotatably connected to the upper end of the baffle.
[0013] The utility model provides a screw deburring tooling, which has the following beneficial effects:
[0014] 1. The servo motor drives the screw to rotate, and the threaded block on the outside of the screw drives the entire deburring assembly to move left and right, and the steel brush of the deburring assembly deburrs and grinds the screw clamped by the clamping assembly, and when the screw and the steel brush are in hard rigid contact, the steel brush drives the fixing seat to compress the spring downward, and drives the positioning column to move up and down in the inner cavity of the positioning groove, so that the steel brush can move up and down stably, and the steel brush can float elastically, thereby effectively avoiding irreparable damage caused by its rigid contact with the screw. At the same time, the first gear on the outside of the screw drives the second gear to rotate, and the clamping assembly drives the screw to rotate synchronously. Since the gear diameter ratio of the first gear to the second gear is:, the rotation speed of the screw clamped by the clamping assembly is three times that of the screw, so that after the screw rotates several times, the threaded block drives the deburring assembly to move a shorter distance, which is convenient for comprehensive grinding of the outer surface of the screw here, and convenient for one-time grinding, without reciprocating several times for multiple grinding, effectively improving work efficiency;
[0015] 2. According to the diameter of the screw, the bolt moves up and down in the moving groove and drives the fixed sleeve to move synchronously, and the fixed sleeve drives the telescopic part of the telescopic rod to move up and down, and then the telescopic part of the telescopic rod drives the spring, the fixed seat and the steel brush to move up and down synchronously, so that the distance between the steel brush and the screw can be adjusted conveniently, and it is convenient to be used for deburring processing of screws of different thicknesses, which effectively improves the use effect, and by tightening the bolt, the bolt drives the fixed plate and the rubber pad toward the direction of the fixed shell, so that the fixed plate drives the rubber pad to press tightly against the outside of the fixed shell, which is convenient for effectively fixing the position of the fixed seat and the steel brush, and is convenient for flexible adjustment according to use needs, and is convenient for use.
[0016] 3. The glass door, baffle and transparent cover are used to block the debris generated during deburring to avoid splashing and causing safety hazards. The glass door and transparent cover can be opened and closed to facilitate the removal of the screw from the clamping machine and to facilitate the observation of the deburring work, thereby improving practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the overall three-dimensional structure of a screw deburring tooling proposed by the utility model;
[0018] Figure 2 This is a schematic diagram of the overall three-dimensional unfolded structure of a screw deburring tooling proposed by the utility model;
[0019] Figure 3 This is a three-dimensional structural schematic diagram of a deburring mechanism and a clamping assembly of a screw deburring processing tool proposed by the utility model;
[0020] Figure 4 This is a schematic diagram of the three-dimensional disassembly and cross-sectional structure of a deburring component of a screw deburring processing tool proposed by the utility model;
[0021] Figure 5 The utility model proposed Figure 4 Schematic diagram of the enlarged structure of the device in part A.
[0022] In the figure: table 1, first upright plate 2, second upright plate 3, outer cover 4, control switch 5, glass door 6, deburring mechanism 7, servo motor 71, screw 72, threaded block 73, connecting rod 74, limit block 75, deburring assembly 76, fixed shell 761, movable groove 762, positioning groove 763, telescopic rod 764, fixed sleeve 765, fixed seat 766, steel brush 767, positioning column 768, spring 769, bolt 7610, fixed plate 7611, rubber pad 7612, limit plate 77, first gear 78, clamping assembly 8, three-jaw chuck 81, support seat 82, support shaft 83, bearing 84, second gear 85, baffle 9, transparent cover 10, limit groove 11. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0024] Reference Figure 1-5A screw deburring tooling comprises a table 1, a first vertical plate 2 is installed on the upper end of the table 1, an outer cover 4 is installed on the upper end of the table 1, a control switch 5 is installed on the outer side of the outer cover 4, a deburring mechanism 7 is installed on the left side of the upper end of the table 1, and the deburring mechanism 7 comprises a servo motor 71, a screw rod 72, a threaded block 73, a deburring assembly 76, a limit plate 77 and a first gear 78. The servo motor 71 is installed on the left side of the upper end of the table 1, and the output end of the servo motor 71 is connected to the screw rod 72 through a coupling. The screw rod 72 passes through the first vertical plate 2 and is then screwed to the threaded block 73. The deburring assembly 76 is installed on the upper end of the threaded block 73, a limit plate 77 is installed on the outer side of the screw rod 72, and a first gear 78 is installed on the outer side of the screw rod 72. The first gear 78 and the clamping assembly 8 are meshed with each other, the lower end of the threaded block 73 is connected to the limiting block 75 through the connecting rod 74, the upper end of the table 1 is provided with a limiting groove 11 which is slidably connected therewith, and the limiting groove 11 is a through groove, the deburring assembly 76 includes a fixed shell 761, a movable groove 762, a telescopic rod 764, a fixed sleeve 765, a fixed seat 766, a steel brush 767, a spring 769, a bolt 7610, a fixed plate 7611 and a rubber pad 7612, the fixed shell 761 is welded to the upper end of the threaded block 73, the telescopic rod 764 is installed at the bottom end of the inner cavity of the fixed shell 761, the outer side of the telescopic part of the telescopic rod 764 is installed with a fixing sleeve 765, the outer side of the fixing sleeve 765 is screwed with a bolt 7610, the outer side of the fixed shell 761 is provided with a movable groove 762 corresponding to its position, and the bolt 767 is screwed with a bolt 767. One end of 610 passes through the movable groove 762 and is installed with a fixed disk 7611. The outer side of the fixed disk 7611 is bonded with a rubber pad 7612. The fixed seat 766 is arranged at the upper end of the fixed shell 761. The lower end of the fixed seat 766 is provided with a groove. A spring 769 is installed at the top of the inner cavity of the groove. The lower end of the spring 769 is connected to the telescopic part of the telescopic rod 764. The fixed seat 766 is installed with a steel brush 767. The upper end of the fixed shell 761 is symmetrically provided with positioning grooves 763. The lower end of the fixed seat 766 is symmetrically connected with positioning columns 768 movably connected thereto. The screw rod 72 is driven to rotate by the servo motor 71, and the threaded block 73 on the outer side of the screw rod 72 is limited and moved in the limiting groove 11 by the limiting block 75 at the lower end of the connecting rod 74, so that the threaded block 73 is moved in the screw rod The outer side of the rod 72 moves left and right, and the limiting groove 11 is a through groove, which is convenient for the debris generated during deburring to fall directly, avoiding accumulation in the limiting groove 11, which increases the difficulty of cleaning and effectively improves practicality. The threaded block 73 drives the entire deburring assembly 76 to move left and right, and limits the leftward movement of the threaded block 73 through the limiting plate 77. The surface threaded block 73 drives the burr assembly 76 to touch the clamping assembly 8, causing damage to parts, and the steel brush 767 of the deburring assembly 76 deburrs and grinds the screw clamped by the clamping assembly 8, and according to the diameter of the screw, the bolt 7610 moves up and down in the moving groove 762 while driving the fixed sleeve 765 to move synchronously, and the fixed sleeve 765 drives the telescopic part of the telescopic rod 764 to move up and down.Then, the telescopic member of the telescopic rod 764 drives the spring 769, the fixing seat 766 and the steel brush 767 to move up and down synchronously, so that the distance between the steel brush 767 and the screw can be adjusted conveniently, and it is convenient to be used for deburring processing of screws of different thicknesses, which effectively improves the use effect. Moreover, by tightening the bolt 7610, the bolt 7610 drives the fixing plate 7611 and the rubber pad 7612 toward the fixing shell 761, so that the fixing plate 7611 drives the rubber pad 7612 to press tightly against the outer surface of the fixing shell 761. The side is convenient for effectively fixing the positions of the fixing seat 766 and the steel brush 767, and for flexible adjustment according to the use needs. When the screw and the steel brush 767 are in hard rigid contact, the steel brush 767 drives the fixing seat 766 to compress the spring 769 downward, and drives the positioning column 768 to move up and down in the inner cavity of the positioning groove 763, so that the steel brush 767 can move up and down stably, and the steel brush 767 can float elastically, thereby effectively avoiding the rigid contact between the steel brush 767 and the screw and causing irreparable damage.
[0025] One end of the deburring mechanism 7 passes through the first vertical plate 2 and extends to the right side thereof. The outer side of the first vertical plate 2 is movably connected to the clamping assembly 8. The deburring mechanism 7 and the clamping assembly 8 are meshed and connected. The clamping assembly 8 includes a three-jaw chuck 81, a support seat 82, a support shaft 83, a bearing 84 and a second gear 85. The second gear 85 is meshed with the first gear 78. The gear diameter ratio of the first gear 78 to the second gear 85 is 3:1. The inner cavity of the second gear 85 is installed with a support shaft 83. The support shaft 83 passes through the second vertical plate 3 and is connected to the support seat 82. A three-jaw chuck 81 is installed on one side of the support seat 82. A bearing 84 is installed at the penetration point of the support shaft 83 and the second vertical plate 3. The support shaft 83 is sleeved with the bearing 84. The screw is clamped by the three-jaw chuck 81. When the servo motor 71 drives the screw rod 72 to rotate, the first gear 78 on the outside of the screw rod 72 drives the second gear 85 to rotate, and the second gear 85 drives the support shaft 83, the support seat 82 and the three-jaw chuck 81 to rotate the screw. Since the gear diameter ratio of the first gear 78 and the second gear 85 is 3:1, the support shaft 83 drives the support seat 82 and the three-jaw chuck 81 to rotate at a speed three times that of the screw. Therefore, the movement speed of the threaded block 73 on the outside of the screw rod 72 is relatively low, so that after the screw rod rotates several circles, the threaded block 73 drives the burr assembly 76 to move a shorter distance, which is convenient for comprehensive grinding of the outer surface of the screw rod here, and convenient for one-time grinding, without reciprocating movement several times for multiple grinding, effectively improving work efficiency.
[0026] The upper end of the table top 1 is connected to the second vertical plate 3, and a glass door 6 is movably installed between the second vertical plate 3 and the first vertical plate 2. A baffle 9 is screwed between the second vertical plate 3 and the first vertical plate 2, and a transparent cover 10 is rotatably connected to the upper end of the baffle 9. The glass door 6, the baffle 9 and the transparent cover 10 are used to block the debris generated during deburring to avoid splashing and causing safety hazards. The glass door 6 and the transparent cover 10 can be opened and closed, which is convenient for the screw to be taken out of the clamping machine and convenient for observing the deburring work, thereby improving practicality.
[0027] Working principle: The utility model is connected to the servo motor 71 through the control switch 5. When in use, the glass door 6 and the transparent cover 10 are opened to insert the screw into the three-jaw chuck 81 and clamp it. The three-jaw chuck 81 is an existing product for clamping and fixing workpieces. Its working principle is not repeated here. According to the diameter of the screw, the bolt 7610 moves up and down in the moving groove 762, while driving the fixed sleeve 765 to move synchronously, and the fixed sleeve 765 drives the telescopic part of the telescopic rod 764 to move up and down, and then the telescopic part of the telescopic rod 764 drives the spring 769, the fixed seat 766 and the steel brush 767 to move up and down synchronously, so that the distance between the steel brush 767 and the screw can be adjusted conveniently, so that it is suitable for a variety of screws of different thicknesses. The use of the rod deburring processing effectively improves the use effect, and by tightening the bolt 7610, the bolt 7610 drives the fixed plate 7611 and the rubber pad 7612 toward the fixed shell 761, which makes it convenient for the fixed plate 7611 to drive the rubber pad 7612 to press tightly against the outer side of the fixed shell 761, so as to effectively fix the position of the fixed seat 766 and the steel brush 767, and to facilitate flexible adjustment according to the needs of use. When the adjustment is completed, the servo motor 71 drives the screw rod 72 to rotate, and the threaded block 73 on the outer side of the screw rod 72 drives the entire deburring assembly 76 to move left and right, and the threaded block 73 is limited to move to the left by the limit plate 77. The surface threaded block 73 drives the burr assembly 76 to touch the clamping assembly 8, causing damage to the parts. , and the steel brush 767 of the deburring assembly 76 deburrs and grinds the screw clamped by the clamping assembly 8, and when the screw and the steel brush 767 are in hard rigid contact, the steel brush 767 drives the fixing seat 766 to compress the spring 769 downward, and drives the positioning column 768 to move up and down in the inner cavity of the positioning groove 763, so that the steel brush 767 can move up and down stably, and the steel brush 767 can float elastically, thereby effectively avoiding the rigid contact with the screw and causing irreparable damage. At the same time, the first gear 78 on the outside of the screw 72 drives the second gear 85 to rotate, and the second gear 85 drives the support shaft 83, the support seat 82 and the screw clamped by the three-jaw chuck 81 to rotate, and since the gear diameter ratio of the first gear 78 to the second gear 85 is 3 :1, and then the support shaft 83 drives the support seat 82 and the three-jaw chuck 81 to rotate at a speed three times that of the screw. Therefore, the threaded block 73 on the outside of the screw 72 moves at a lower speed, so that after the screw rotates a few times, the threaded block 73 drives the burr assembly 76 to move a shorter distance, which is convenient for comprehensive grinding of the outer surface of the screw here, and convenient for one-time grinding, without reciprocating several times for multiple grinding, effectively improving work efficiency, and the glass door 6, baffle 9 and transparent cover 10 are used to block the debris generated during deburring to avoid safety hazards caused by splashing everywhere, and the glass door 6 and the transparent cover 10 can be opened and closed, which is convenient for the screw to be taken out of the clamping machine, and convenient for observing the deburring work, thereby improving practicality.
[0028] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A screw deburring tool, comprising a table (1), characterized in that: A first vertical plate (2) is installed at the upper end of the table top (1), an outer cover (4) is installed at the upper end of the table top (1), a control switch (5) is installed on the outer side of the outer cover (4), a deburring mechanism (7) is installed on the left side of the upper end of the table top (1), one end of the deburring mechanism (7) passes through the first vertical plate (2) and extends to the right thereof, the outer side of the first vertical plate (2) is movably connected to a clamping assembly (8), and the deburring mechanism (7) and the clamping assembly (8) are meshedly connected.
2. A screw deburring tool according to claim 1, characterized in that: The deburring mechanism (7) comprises a servo motor (71), a screw rod (72), a threaded block (73), a deburring assembly (76), a limit plate (77) and a first gear (78); the servo motor (71) is mounted on the left side of the upper end of the table (1); the output end of the servo motor (71) is connected to the screw rod (72) via a coupling; the screw rod (72) passes through the first vertical plate (2) and is then threadedly connected to the threaded block (73); the deburring assembly (76) is mounted on the upper end of the threaded block (73); the limit plate (77) is mounted on the outer side of the screw rod (72); the first gear (78) is mounted on the outer side of the screw rod (72); the first gear (78) is meshed with the clamping assembly (8).
3. A screw deburring tool according to claim 2, characterized in that: The lower end of the threaded block (73) is connected to a limiting block (75) via a connecting rod (74), and the upper end of the platform (1) is provided with a limiting groove (11) which is slidably connected thereto, and the limiting groove (11) is a through groove.
4. A screw deburring tool according to claim 2, characterized in that: The deburring assembly (76) comprises a fixed shell (761), a movable groove (762), a telescopic rod (764), a fixed sleeve (765), a fixed seat (766), a steel brush (767), a spring (769), a bolt (7610), a fixed plate (7611) and a rubber pad (7612); the fixed shell (761) is welded to the upper end of the threaded block (73); the telescopic rod (764) is installed at the bottom end of the inner cavity of the fixed shell (761); a fixed sleeve (765) is installed on the outer side of the telescopic part of the telescopic rod (764); the outer side of the fixed sleeve (765) is screwed with a bolt (7610); The outer side of the fixed shell (761) is provided with a movable groove (762) corresponding to the position thereof, one end of the bolt (7610) passes through the movable groove (762) and is installed on the fixed plate (7611), the outer side of the fixed plate (7611) is bonded with a rubber pad (7612), the fixed seat (766) is provided at the upper end of the fixed shell (761), the lower end of the fixed seat (766) is provided with a groove, the top end of the inner cavity of the groove is provided with a spring (769), the lower end of the spring (769) is connected to the telescopic part of the telescopic rod (764), and the fixed seat (766) is provided with a steel brush (767).
5. A screw deburring tool according to claim 4, characterized in that: The upper end of the fixing shell (761) is symmetrically provided with a positioning groove (763), and the lower end of the fixing seat (766) is symmetrically connected with a positioning column (768) movably plugged therein.
6. The screw deburring tool according to claim 2, characterized in that: The clamping assembly (8) comprises a three-jaw chuck (81), a support seat (82), a support shaft (83), a bearing (84) and a second gear (85); the second gear (85) is meshed with the first gear (78); the gear diameter ratio between the first gear (78) and the second gear (85) is 3:1; the inner cavity of the second gear (85) is installed with a support shaft (83); the support shaft (83) passes through the second vertical plate (3) and is connected to the support seat (82); the three-jaw chuck (81) is installed on one side of the support seat (82); the bearing (84) is installed at the penetration point between the support shaft (83) and the second vertical plate (3); the support shaft (83) and the bearing (84) are sleeved.
7. The screw deburring tool according to claim 1, characterized in that: The upper end of the platform (1) is connected to a second vertical plate (3), a glass door (6) is movably installed between the second vertical plate (3) and the first vertical plate (2), a baffle (9) is screwed together between the second vertical plate (3) and the first vertical plate (2), and a transparent cover (10) is rotatably connected to the upper end of the baffle (9).