Manufacturing equipment for continuous corrugated steel web
By designing the dust collection mechanism in the production equipment of continuous corrugated steel webs, the problem of dust flying and cleaning troubles is solved, the dust is effectively absorbed and automatically diverted, the cleaning process is simplified, and the working environment is improved and the convenience of the equipment.
Patent Information
- Application Number
- CN202420275294.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-05
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-02-05
AI Technical Summary
During the production of continuous corrugated steel webs, a large amount of dust and waste will be generated inside the equipment, causing dust to fly and cleaning work, affecting the health and efficiency of the staff.
A continuous corrugated steel web production equipment is designed, using a dust collecting mechanism, including a dust collecting bucket, a suction fan, a filter plate, a collection box and a knock hammer. The suction fan generates the suction force below and the dust enters the work box. The filter plate automatically diverts dust to the collection box using gravity and generates vibrations by hitting the hammer to help clean.
It effectively reduces the possibility of dust flying, reduces the impact on workers, and simplifies the cleaning process through self-cleaning function, reduces the cleaning cost and labor volume, and improves the convenience of equipment use.
Smart Images
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of industrial machinery, in particular to a device for manufacturing a continuous corrugated steel web. Background Art
[0002] Shot blasting machines are used in steel web processing. The high-speed projectiles thrown by the shot blasting machine are used to clean or strengthen the surface of the steel web workpiece. It is one of the equipment required for the production of continuous corrugated steel webs. However, due to material problems, a large amount of dust and waste chips will be generated in the preparation of continuous corrugated steel webs. Therefore, most steel web production equipment will be equipped with dust removal structures to prevent affecting the normal operation of the production equipment.
[0003] At present, most of the continuous corrugated steel web manufacturing equipment on the market has been improved in terms of functions and other aspects. Such products will cause dust to fly inside the equipment when working, and the subsequent cleaning work is troublesome, which affects the work and health of the staff. Therefore, a continuous corrugated steel web manufacturing equipment is proposed to solve the above problems. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] In view of the deficiencies in the prior art, the utility model provides a continuous corrugated steel web manufacturing device, which has the advantages of reducing dust flying and simple cleaning, and solves the problems of dust flying and troublesome cleaning.
[0006] (II) Technical solution
[0007] In order to achieve the purpose of the above-mentioned continuous corrugated steel web manufacturing equipment, the utility model provides the following technical solutions: a continuous corrugated steel web manufacturing equipment, comprising a shell, a roller conveyor is fixedly installed at the bottom of the shell, support plates are fixedly installed at the front and rear sides of the roller conveyor, and a dust collection mechanism is fixedly installed at the bottom of the roller conveyor;
[0008] The dust collecting mechanism includes a dust hopper, a working box, a suction fan, a filter screen, a collection box, a motor and a percussion hammer. The bottom of the roller conveyor is fixedly installed with a dust hopper, the bottom of the dust hopper is fixedly installed with a working box, the inner bottom wall of the working box is fixedly installed with a suction fan, the inner right wall of the working box is fixedly installed with a filter screen, the left side of the filter screen is movably connected with a collection box, the left and right sides of the dust hopper are fixedly installed with motors, and the output shafts of the two motors are fixedly installed with percussion hammers.
[0009] Preferably, the bottom of the shell is tightly fitted with the top of the roller conveyor, and an opening is provided at the bottom of the shell, and a rubber sleeve is installed on the outer surface of the striking hammer.
[0010] Preferably, the collection box is located between the inner bottom wall of the working box and the bottom of the filter screen plate, and the bottom of the filter screen plate is in contact with the top of the collection box.
[0011] Preferably, the bottom of the dust hopper passes through the working box and extends to the inside of the working box, the opening of the bottom of the dust hopper is located directly above the filter plate, and the two motors are arranged symmetrically.
[0012] Preferably, a cleaning hole is opened on the left side of the working box, a sealing plate is hinged on the left side of the working box, and the cleaning hole is snap-fitted and connected to the sealing plate.
[0013] Preferably, a maintenance hole is opened on the right side of the working box, and a dustproof mesh plate is hinged on the right side of the working box, and the dustproof mesh plate is engaged with the maintenance hole.
[0014] (III) Beneficial effects
[0015] Compared with the prior art, the utility model provides a continuous corrugated steel web manufacturing device, which has the following beneficial effects:
[0016] 1. The continuous corrugated steel web manufacturing equipment is provided with a dust hopper and a suction fan. Suction is generated from the bottom and diffused through the opening of the dust hopper, so that dust is gathered and enters the interior of the working box, reducing the possibility of dust flying and reducing the impact on nearby workers. At the same time, an inclined filter screen is adopted, which can automatically guide the dust into the interior of the collection box by gravity when there is no airflow. The unpowered structure is adopted to make the dust collection mechanism have a certain self-cleaning function, which reduces the labor required for workers to clean, reduces the cost required for cleaning, and further facilitates the use of users.
[0017] 2. The continuous corrugated steel web manufacturing equipment generates vibration by striking the outer wall of the dust hopper with a hammer, thereby shaking off the dust attached to the inner wall of the dust hopper, allowing the dust to slide to the bottom of the dust hopper and enter the interior of the working box along the air flow, further improving the cleaning range and cleaning effect. The cleaning hole and sealing plate set on the left side of the working box facilitate the user to deal with the dust accumulated inside the collection box and perform maintenance operations on the filter screen. The maintenance hole and dustproof screen plate set up not only help dissipate heat while the exhaust of the suction fan is smooth, but also facilitate the user's maintenance of the suction fan. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the front view structure of the utility model;
[0019] Figure 2 It is a partial front cross-sectional view of the utility model;
[0020] Figure 3 It is a top sectional view of the utility model.
[0021] In the figure: 1 shell, 2 roller conveyor, 3 support plate, 4 dust collecting mechanism, 401 dust collecting hopper, 402 working box, 403 suction fan, 404 filter screen plate, 405 collection box, 406 motor, 407 knocking hammer. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-3 A continuous corrugated steel web manufacturing device includes a shell 1, a roller conveyor 2 is installed at the bottom of the shell 1, support plates 3 are installed on the front and rear sides of the roller conveyor 2, and a dust collection mechanism 4 is fixedly installed at the bottom of the roller conveyor 2.
[0024] exist Figure 2 and Figure 3 In the embodiment, the dust collecting mechanism 4 is composed of a dust collecting hopper 401, a working box 402, a suction fan 403, a filter screen 404, a collecting box 405, a motor 406 and a hammer 407. A dust collecting hopper 401 is installed at the bottom of the roller conveyor 2 to collect the falling dust and expand the airflow entry area. A working box 402, a suction fan 403 and a working area of the filter screen 404 are installed at the bottom of the dust collecting hopper 401. A suction fan 403 is installed on the inner bottom wall of the working box 402 to guide the airflow inside the shell 1 to move downward, driving the dust and debris downward together. A filter plate 404 is installed on the inner right wall of the working box 402 to separate dust and airflow. A collecting box 405 is connected to the left side of the filter plate 404 to collect falling dust when the suction fan 403 stops. Motors 406 are installed on the left and right sides of the dust hopper 401 to drive the knocking hammer 407 to move. The running trajectory program of the knocking hammer 407 is set by the existing technology. The output shafts of the two motors 406 are installed with knocking hammers 407. The outer surface of the knocking hammer 407 is covered with a rubber sleeve to reduce the sound generated by the impact and reduce the damage to the dust hopper 401.
[0025] It should be noted that this section is intended to provide a background or context for the implementation methods stated in the claims, and detailed descriptions of known functions and known components are omitted. To ensure the compatibility of the equipment, the operating methods adopted are consistent with the parameters of marketed equipment. The description here is not admitted to be prior art because it is included in this section.
[0026] When implementing, follow these steps:
[0027] 1) First, start the roller conveyor 2 to transport the material into the shell 1, then drive the shot blasting wheel inside the shell 1 to clean the surface of the continuous corrugated steel web, start the suction fan 403 to create airflow, and guide the dust generated during the work to be sucked into the dust hopper 401;
[0028] 2) Then, the dust first falls on the filter screen 404, and then the output shaft of the motor 406 is started to rotate, driving the hammer 407 to move, so that the hammer 407 continuously hits the outer wall of the dust hopper 401, and the dust attached to the inner wall of the dust hopper 401 is shaken off, so that the dust is sucked away by the suction fan 403 and enters the working box 402;
[0029] 3) Finally, after the material is processed, it will be transported out of the housing 1 through the discharge port by the roller conveyor 2, and at the same time, the suction fan 403 is turned off to eliminate the suction force, allowing the dust to slide into the collection box 405 along the angle of the filter plate 404 due to gravity.
[0030] In summary, the continuous corrugated steel web manufacturing equipment, by setting the dust hopper 401 and the suction fan 403, the suction is generated from the bottom, and diffused through the opening of the dust hopper 401, so that the dust is gathered and enters the interior of the working box 402, thereby reducing the possibility of dust flying and reducing the impact on nearby workers. At the same time, an inclined filter screen plate 404 is adopted, which can automatically guide the dust into the interior of the collection box 405 by gravity when there is no airflow. The unpowered structure is adopted to make the dust collecting mechanism 4 have a certain self-cleaning function, which reduces the labor required for workers to clean, reduces the cost required for cleaning, and further facilitates the use of users.
[0031] Moreover, by striking the outer wall of the dust hopper 401 with the hammer 407 to generate vibration, the dust attached to the inner wall of the dust hopper 401 is shaken off, allowing the dust to slide to the bottom of the dust hopper 401 and enter the interior of the working box 401 along the air flow, further improving the cleaning range and cleaning effect. The cleaning hole and sealing plate set on the left side of the working box 402 make it convenient for the user to deal with the dust accumulated in the collection box 405 and to perform maintenance operations on the filter plate 404. The maintenance hole and dustproof screen plate set up not only help the heat dissipation while the exhaust fan 403 is smooth, but also facilitate the user's maintenance of the suction fan 403, solving the problems of flying dust and troublesome cleaning.
[0032] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A continuous corrugated steel web manufacturing device, comprising a housing (1), characterized in that: A roller conveyor (2) is fixedly mounted on the bottom of the housing (1), support plates (3) are fixedly mounted on both the front and rear sides of the roller conveyor (2), and a dust collection mechanism (4) is fixedly mounted on the bottom of the roller conveyor (2); The dust collecting mechanism (4) comprises a dust collecting hopper (401), a working box (402), a suction fan (403), a filter screen plate (404), a collection box (405), a motor (406) and a percussion hammer (407); the bottom of the roller conveyor (2) is fixedly mounted with a dust collecting hopper (401); the bottom of the dust collecting hopper (401) is fixedly mounted with a working box (402); the inner bottom wall of the working box (402) is fixedly mounted with a suction fan (403); the inner right wall of the working box (402) is fixedly mounted with a filter screen plate (404); the left side of the filter screen plate (404) is movably connected with the collection box (405); the left and right sides of the dust collecting hopper (401) are fixedly mounted with motors (406); and the output shafts of the two motors (406) are fixedly mounted with percussion hammers (407).
2. The continuous corrugated steel web manufacturing equipment according to claim 1, characterized in that: The bottom of the shell (1) is tightly fitted with the top of the roller conveyor (2), and an opening is provided at the bottom of the shell (1). A rubber sleeve is installed on the outer surface of the striking hammer (407).
3. The continuous corrugated steel web manufacturing equipment according to claim 1, characterized in that: The collection box (405) is located between the inner bottom wall of the working box (402) and the bottom of the filter screen plate (404), and the bottom of the filter screen plate (404) is in contact with the top of the collection box (405).
4. The continuous corrugated steel web manufacturing equipment according to claim 1, characterized in that: The bottom of the dust hopper (401) passes through the working box (402) and extends to the interior of the working box (402). The opening at the bottom of the dust hopper (401) is located directly above the filter screen plate (404). The two motors (406) are symmetrically arranged on the left and right.
5. The continuous corrugated steel web manufacturing equipment according to claim 1, characterized in that: A cleaning hole is provided on the left side of the working box (402), a sealing plate is hinged on the left side of the working box (402), and the cleaning hole is snap-connected with the sealing plate.
6. The continuous corrugated steel web manufacturing equipment according to claim 1, characterized in that: A maintenance hole is provided on the right side of the working box (402), and a dustproof screen is hinged on the right side of the working box (402), and the dustproof screen is engaged with the maintenance hole.