Adjustable test support for bearing assembly of semi-direct-drive generator
By designing an adjustable test bracket, the problems of inconvenient assembly and poor versatility of bearings of traditional semi-direct drive generators are solved, and higher versatility and stability are achieved, and suitable for bearing assembly inspection of different specifications.
Patent Information
- Application Number
- CN202420966580.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-05-07
AI Technical Summary
The placement method of bearing assembly of traditional semi-direct drive generators is not convenient for oil inspection and observation, it is easy to contaminate the bearing oil circuit, and has poor versatility.
An adjustable test bracket equipped with a semi-direct drive generator bearing is designed, using a detachable support plate and height adjustment component. The bracket includes a base, a vertical bracket group, a horizontal T-shaped bracket, a support plate, and a vertical support. For components such as rods and brackets can be quickly adjusted according to bearing assembly of different specifications.
It improves the versatility and stability of the test bracket, facilitates the placement and detection of bearing assembly of different specifications, avoids pollution and inconvenience in traditional methods, and has a simple structure and low cost.
Smart Images
Figure CN222521250U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wind generator bearing assembly, in particular to an adjustable test bracket for assembling a semi-direct drive generator bearing. Background Art
[0002] With the vigorous development of the wind power industry, the current requirements for bearing assembly technology in the manufacturing process of semi-direct-drive generators are more stringent. The quality of the semi-direct-drive generator bearing assembly is directly related to whether the semi-direct-drive generator can operate well. After the semi-direct-drive generator bearing is assembled, an oil flow test is required. During the test, the bearing assembly must be placed horizontally along the axis. The traditional method of placing the semi-direct-drive wind turbine bearing assembly is to place the bearing assembly directly on the ground, with only wooden pads used for support. However, this placement method is not only inconvenient for oil flow inspection and observation, but also easy to contaminate the bearing oil circuit, is not convenient for lubricating oil collection, has poor structural stability, and poor versatility. Summary of the invention
[0003] In order to solve the problems that the traditional placement method of semi-direct drive generator bearing assembly is inconvenient for oil detection and observation, easy to pollute the bearing oil circuit, and has poor versatility, the utility model provides a new adjustable test bracket for semi-direct drive generator bearing assembly.
[0004] The utility model is realized by adopting the following technical solutions:
[0005] The cam is a vertical support rod, and the cam is a vertical support rod with two guide wheels, each of which is connected to the support wheel to form a vertical support rod.
[0006] Principle description: Two fixed plates and the vertical rod form a support groove, and the support plate can be removably inserted into the support groove. The two vertical brackets at the front are tightly matched with the outer circumference of the large end of the bearing assembly, and the two vertical brackets at the rear are tightly matched with the outer circumference of the small end of the bearing assembly. When this structure is used to place bearing assemblies of different specifications, the placement requirements of bearing assemblies of different specifications can be met by quickly replacing the support plates, so as to improve the versatility of the test bracket.
[0007] Furthermore, one end surface of the support plate close to another group of vertical brackets is an arc surface to improve the overall stability of the test bracket.
[0008] Furthermore, an oblique support rod is fixed between a side surface of the vertical rod away from the corresponding middle horizontal rod and the base to improve the overall strength of the test bracket.
[0009] Furthermore, a connecting rod is fixed between two vertical rods in the same group of vertical brackets to further improve the overall strength of the test bracket.
[0010] Furthermore, the base includes a bottom platform and a height adjustment component for adjusting the height of the bottom platform (it is well known to those skilled in the art that the height adjustment component can be a retractable mechanism, etc., or it can be a height adjustment achieved by a screw structure in the specific method described below), and the structure is more stable.
[0011] Furthermore, there are four groups of height adjustment components distributed at the four corners of the bottom platform. Each height adjustment component includes a chassis, a screw, an upper nut, and a lower nut. The bottom end of the screw is fixed to the chassis. A through hole matching the screw is provided on the bottom platform. The top end of the screw passes through the lower nut, the through hole, and the upper nut in sequence. The upper nut is tightened on the upper part of the bottom platform, and the lower nut is tightened on the lower part of the bottom platform. When the ground is uneven, the horizontal placement of the bottom platform can be achieved by adjusting the height of the screw relative to the bottom platform, thereby achieving the horizontal placement of the bearing assembly to complete the test detection of the bearing assembly. At the same time, the structure is also convenient for replacing a screw with a stronger load-bearing capacity according to the weight of the bearing assembly, further improving the versatility of the test bracket.
[0012] Furthermore, the support plates are made of non-metallic materials to prevent collision with the bearing assembly. In this specific implementation, the support plates are made of nylon material.
[0013] The beneficial effects produced by the utility model are as follows: the placement of bearing assemblies of different specifications is met through the structure of the detachable and replaceable support plate, so as to improve the versatility of the test bracket; the placement level of the test bracket is ensured through the height adjustment component, so as to further improve the versatility of the test bracket; the test bracket has a simple structure and low cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The accompanying drawings herein are incorporated into and constitute a part of the specification, show embodiments consistent with the present utility model, and together with the description, are used to explain the principles of the present utility model.
[0015] In order to more clearly illustrate the technical solutions in the embodiments of the utility model or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 It is a front view after the bearing is assembled with the test bracket in the utility model;
[0018] Figure 3 for Figure 2 Side view of.
[0019] In the figure: 1-vertical rod, 2-middle horizontal rod, 3-support plate, 4-fixed plate, 5-vertical support rod, 6-diagonal support rod, 7-connecting rod, 8-bottom platform, 9-bearing assembly, 10-height adjustment component, 101-chassis, 102-screw rod, 103-upper nut, 104-lower nut. DETAILED DESCRIPTION
[0020] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the scheme of the utility model will be further described below. It should be noted that the embodiments of the utility model and the features in the embodiments can be combined with each other without conflict.
[0021] In the description, it should be noted that the terms "first" and "second" are only used for descriptive purposes and should not be understood as indicating or implying relative importance. It should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be internal communication between two elements. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.
[0022] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein; obviously, the embodiments in the specification are only part of the embodiments of the present invention, rather than all of the embodiments.
[0023] The specific embodiments of the present utility model are described in detail below with reference to the accompanying drawings.
[0024] like Figures 1 to 3 As shown, an adjustable test bracket for semi-direct drive generator bearing assembly includes a base, and vertical bracket groups are fixed on the left and right sides of the upper surface of the base. Each vertical bracket group includes two vertical brackets, and the two vertical brackets are distributed front and back. Each vertical bracket includes a horizontal T-shaped bracket composed of a vertical rod 1 and an intermediate horizontal rod 2, a support plate 3, and a vertical support rod 5. Each vertical rod 1 is located on a side of the intermediate horizontal rod 2 away from another vertical bracket group. The clamp between each vertical rod 1 and the corresponding intermediate horizontal rod 2 is Fixing plates 4 are fixed to the front and rear sides of the angle, and a support groove is formed between the two fixing plates 4 and the vertical rod 1. The support plate 3 is detachably inserted (it is well known to those skilled in the art: insertion means inserting and then fixing. Since it is detachably fixed, it can be fixed with fixing pins) in the support groove, and one end face of the support plate 3 close to another set of vertical bracket groups is matched with the large end outer circumferential surface or the small end outer circumferential surface of the bearing assembly 9, and the vertical support rod 5 is fixed between the end portion of the corresponding intermediate horizontal rod 2 that is not connected to the vertical rod 1 and the base.
[0025] Principle description: Two fixed plates 4 and the vertical rod 1 form a support groove, and the support plate 3 can be detachably inserted into the support groove. The two vertical brackets located at the front are tightly matched with the outer circumference of the large end of the bearing assembly 9, and the two vertical brackets located at the rear are tightly matched with the outer circumference of the small end of the bearing assembly 9. When this structure is used to place bearing assemblies 9 of different specifications, the placement requirements of bearing assemblies 9 of different specifications can be met by quickly replacing the support plates 3, so as to improve the versatility of the test bracket.
[0026] In specific implementation, one end surface of the support plate 3 close to another vertical bracket group is an arc surface to improve the overall stability of the test bracket. In this specific implementation, the fixing plates 4 are all right-angle plates.
[0027] During specific implementation, an oblique support rod 6 is fixed between a side surface of the vertical rod 1 away from the corresponding middle horizontal rod 2 and the base to improve the overall strength of the test bracket.
[0028] During specific implementation, a connecting rod 7 is fixed between two vertical rods 1 in the same vertical support group to further improve the overall strength of the test support.
[0029] In a specific implementation, the base includes a bottom platform 8 and a height adjustment component 10 for adjusting the height of the bottom platform 8 (it is well known to those skilled in the art that the height adjustment component can be a retractable mechanism, etc., or it can be a height adjustment achieved by a screw structure in the specific method described below), and the structure is more stable.
[0030] In specific implementation, the height adjustment components 10 are four groups and distributed at the four corners of the bottom platform 8. Each height adjustment component 10 includes a chassis 101, a screw 102, an upper nut 103, and a lower nut 104. The bottom end of the screw 102 is fixed to the chassis 101. The bottom platform 8 is provided with a through hole adapted to the screw 102. The top of the screw 102 passes through the lower nut 104, the through hole, and the upper nut 103 in sequence. The upper nut 103 is tightened on the upper part of the bottom platform 8, and the lower nut 104 is tightened on the lower part of the bottom platform 8. When the ground is uneven, the bottom platform 8 can be placed horizontally by adjusting the height of the screw 102 relative to the bottom platform 8, thereby realizing the horizontal placement of the bearing assembly 9 to complete the test detection of the bearing assembly 9. At the same time, the structure is also convenient for replacing the screw 102 with a stronger bearing capacity according to the weight of the bearing assembly 9, further improving the versatility of the test bracket.
[0031] In specific implementation, the support plates 3 are made of non-metallic materials to prevent them from hitting the bearing assembly 9. In this specific implementation, the support plates 3 are made of nylon.
[0032] During specific implementation, the horizontal T-shaped bracket, the vertical support rod 5 and the diagonal support rod 6 are all hollow square steel pipes, which are all common metal materials in the market. The manufacturing materials are easy to select and the manufacturing cost is low.
[0033] In this specific implementation, the bottom platform 8 is a rectangular frame formed by welding four hollow square steel pipes, and the structure is specific and standardized.
[0034] The above is only a specific implementation of the utility model, which enables those skilled in the art to understand or implement the utility model. Although detailed descriptions are given with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments, and they should all be covered by the protection scope of the claims.
Claims
1. An adjustable test stand for semi-direct drive generator bearing assembly, characterized in that: The invention comprises a base, and vertical bracket groups are fixed on both left and right sides of the upper surface of the base. Each vertical bracket group comprises two vertical brackets, and the two vertical brackets are distributed front and back. Each vertical bracket comprises a horizontal T-shaped bracket composed of a vertical rod (1) and an intermediate horizontal rod (2), a support plate (3), and a vertical support rod (5). Each vertical rod (1) is located on a side of the intermediate horizontal rod (2) away from another vertical bracket group. A fixing plate (4) is fixed on the front and rear sides of the angle between each vertical rod (1) and the corresponding intermediate horizontal rod (2). A supporting groove is formed between the two fixing plates (4) and the vertical rod (1). The supporting plate (3) is detachably inserted into the supporting groove. An end surface of the supporting plate (3) close to the other vertical bracket group is matched with the large end outer circumferential surface or the small end outer circumferential surface of the bearing assembly (9). The vertical support rod (5) is fixed between the end of the corresponding intermediate horizontal rod (2) not connected to the vertical rod (1) and the base.
2. The adjustable test stand for semi-direct drive generator bearing assembly according to claim 1, characterized in that: One end surface of the support plate (3) close to another group of vertical brackets is an arc surface.
3. The adjustable test stand for semi-direct drive generator bearing assembly according to claim 2, characterized in that: An oblique support rod (6) is fixed between a side surface of the vertical rod (1) away from the corresponding middle horizontal rod (2) and the base.
4. The adjustable test stand for semi-direct drive generator bearing assembly according to claim 3, characterized in that: A connecting rod (7) is fixed between two vertical rods (1) located in the same vertical support group.
5. The adjustable test stand for semi-direct drive generator bearing assembly according to claim 4, characterized in that: The base comprises a bottom platform (8) and a height adjustment component (10) for adjusting the height of the bottom platform (8).
6. The adjustable test stand for semi-direct drive generator bearing assembly according to claim 5, characterized in that: The height adjustment components (10) are divided into four groups and are distributed at four corners of the bottom platform (8). Each height adjustment component (10) comprises a chassis (101), a screw rod (102), an upper nut (103), and a lower nut (104). The bottom end of the screw rod (102) is fixed to the chassis (101). A through hole matching the screw rod (102) is provided on the bottom platform (8). The top end of the screw rod (102) passes through the lower nut (104), the through hole, and the upper nut (103) in sequence. The upper nut (103) is tightened on the upper part of the bottom platform (8), and the lower nut (104) is tightened on the lower part of the bottom platform (8).
7. An adjustable test stand for semi-direct drive generator bearing assembly according to claim 6, characterized in that: The materials of the support plate (3) are all non-metallic materials.
8. The adjustable test stand for semi-direct drive generator bearing assembly according to claim 7, characterized in that: The support plates (3) are all made of nylon material.
9. The adjustable test stand for semi-direct drive generator bearing assembly according to claim 8, characterized in that: The horizontal T-shaped bracket, the vertical support rod (5) and the diagonal support rod (6) are all hollow square steel tubes.
10. An adjustable test stand for semi-direct drive generator bearing assembly according to claim 9, characterized in that: The bottom platform (8) is a rectangular frame formed by welding four hollow square steel tubes.