Single-pile cage production, storage and transportation tool
By designing a single pile cage transportation tool for reinforcement plates, hoisting plates, columns, screws, rotating sleeves, clamping hoops and buffer plates, the problem of easy deformation of the cage during transportation is solved and the cage is realized Stable transportation and installation in offshore wind power projects.
Patent Information
- Application Number
- CN202420532877.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-19
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-03-19
AI Technical Summary
In offshore wind power projects, single pile cages are susceptible to external forces during transportation, and the prior art is difficult to meet the stability and deformation resistance requirements of their special structures and complex sea conditions.
A single pile cage production, storage and transportation tool is designed, using components such as reinforcement plates, hoisting plates, columns, screws, rotating sleeves, clamping hoops and buffer plates. Through carefully designed support structures and adjustment mechanisms, the cage is ensured. Stability and deformation resistance during transportation.
The tooling reduces the risk of structural deformation by strengthening the plate and support structure; through the design of rotating sleeves and screws, the sleeves and screws can be flexible adjustment and tight fixing, reducing movement and sliding during transportation ; The buffer plate and clamp further absorb vibration and impact to protect the cage from damage.
Smart Images

Figure CN222523247U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of single pile cages, in particular to a single pile cage production, storage and transportation tooling. Background Art
[0002] In offshore wind power projects, the transportation of the monopile and its cage accessories is particularly critical, because the bell-shaped design at the bottom of the cage extends out about 2 meters from the lower end surface. This unique structure not only provides the necessary structural support and connection functions, but also brings challenges during transportation and installation. In order to adapt to this structural feature, the cage requires specially designed raising tooling during vertical transportation, which not only provides sufficient space for the bell-shaped part to avoid it from being compressed or damaged, but also ensures the safety and stability of the entire cage during sea transportation and minimizes structural deformation.
[0003] The construction environment of offshore wind power is complex and changeable. Especially during the offshore transportation, the cage will face the test of natural forces such as waves and wind. This requires that the transportation tooling must not only be able to adapt to the special structure of the cage, but also have a high degree of stability and strong anti-deformation ability. Therefore, the design of this tooling must comprehensively consider the structural characteristics of the cage, the environmental factors of offshore transportation, and the high requirements for safety, stability and anti-deformation ability. Through scientific design and precise manufacturing, the smooth transportation and installation of the cage in the offshore wind power project can be ensured. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] The utility model aims to provide a single pile cage production, storage and transportation tooling to solve the problem in the above background technology that the cage is easily deformed by external force.
[0006] (II) Technical solution
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a single pile cage production, storage and transportation tooling, the single pile cage production, storage and transportation tooling includes a tooling body, a first reinforcement plate, a second reinforcement plate, a lifting plate, a fastener, a hoop, a buffer plate, a first column, a first screw, a rotating sleeve, a first internal thread, a rotating handle, a second column, a second screw, a third screw, a base and a second internal thread, the upper end of the tooling body is provided with a first reinforcement plate, the lower end of the first reinforcement plate is provided with a second reinforcement plate, the upper end of the tooling body is provided with a lifting plate, and the upper end of the lifting plate is provided with A fastener is provided, and the fastener fixes the jacking plate to the tooling body. A hoop is provided at the upper end of the jacking plate, and the hoop fixes the ring beam at the bottom of the cage. A buffer plate is provided at the lower end of the jacking plate. The buffer plate is a steel structure, and screw holes are provided at positions corresponding to the fasteners. A first column is provided at the lower end of the jacking plate, and the first column passes through the buffer plate and the jacking plate and is arranged in the hole of the buffer plate. The hoop is used to fasten the ring beam at the bottom of the cage to ensure the stable placement of the cage and avoid movement or tilting during transportation. The buffer plate is used to absorb impact and reduce vibration to protect the cage from damage.
[0008] Preferably, a first screw is provided at the lower end of the first column, the first screw is a sawtooth thread, and a rotating sleeve is provided at the lower end of the first screw.
[0009] Preferably, a first internal thread is provided inside the rotating sleeve, and the first internal thread is a sawtooth thread, and the height of the tooling can be fine-tuned by rotating to ensure the levelness and stability of the cage.
[0010] Preferably, the outer ring of the rotating sleeve is provided with four rotating handles, and the lower end of the rotating sleeve is provided with a second column, which connects the rotating sleeve and the base and serves as a support below the rotating sleeve, thereby enhancing the three-dimensional stability of the tooling.
[0011] Preferably, a second screw is provided at the upper end of the second column, and the second screw is a sawtooth thread for adjusting and fixing the position of the second column to adapt to different set heights.
[0012] Preferably, a third screw is provided at the lower end of the second column, and the third screw is a sawtooth thread.
[0013] Preferably, a base is provided at the lower end of the third screw rod, a second internal thread is provided inside the base, and the second internal thread is a sawtooth thread. The base part of the tooling directly contacts the ground, thereby ensuring the stability and horizontality of the entire tooling.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. The monopile cage production, storage and transportation tooling provides a solid foundation through built-in reinforcement plates and carefully designed support structures such as jacking plates, columns and bases to ensure that the cage remains stable during transportation. The reinforcement plates strengthen the main body of the tooling, effectively dispersing and bearing the weight, and reducing the risk of structural deformation caused by shaking and impact during sea transportation;
[0016] 2. The single pile cage production, storage and transportation tooling is equipped with a rotating sleeve and a screw with serrated threads, as well as an operable rotating handle, so that the tooling can be flexibly adjusted to accommodate cages of different sizes and weights. This adjustability not only improves the versatility of the tooling, but also ensures that the cage is tightly fixed, minimizing movement and sliding during transportation;
[0017] 3. The single pile cage is produced, stored and transported with tooling. The buffer plate under the jacking plate is designed to absorb vibration and impact during transportation and protect the cage from damage. In addition, the clamp fastens the ring beam at the bottom of the cage to provide additional fixing points, further increasing the stability of the overall structure and the protective effect of the cage. This protection mechanism is particularly important in the face of complex sea conditions. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the structure of the lifting plate of the tooling of the utility model;
[0020] Figure 3 This is a schematic diagram of the structure of the rotating sleeve part of the tooling of the utility model;
[0021] Figure 4 It is a schematic diagram of the structure of the tooling base part of the utility model.
[0022] In the figure: 1. tooling body; 2. first reinforcement plate; 3. second reinforcement plate; 4. lifting plate; 5. fastener; 6. clamp; 7. buffer plate; 8. first column; 9. first screw; 10. rotating sleeve; 11. first internal thread; 12. rotating handle; 13. second column; 14. second screw; 15. third screw; 16. base; 17. second internal thread. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1-Figure 4 The utility model provides a technical solution: a single pile cage production, storage and transportation tooling, the single pile cage production, storage and transportation tooling includes a tooling body 1, a first reinforcing plate 2, a second reinforcing plate 3, a lifting plate 4, a fastener 5, a hoop 6, a buffer plate 7, a first column 8, a first screw 9, a rotating sleeve 10, a first internal thread 11, a rotating handle 12, a second column 13, a second screw 14, a third screw 15, a base 16 and a second internal thread 17, the first reinforcing plate 2 is arranged at the upper end of the tooling body 1, the second reinforcing plate 3 is arranged at the lower end of the first reinforcing plate 2, the lifting plate 4 is arranged at the upper end of the tooling body 1, the fastener 5 is arranged at the upper end of the lifting plate 4, the fastener 5 fixes the lifting plate 4 on the tooling body 1, and the hoop 6 is arranged at the upper end of the lifting plate 4 The hoop 6 fixes the ring beam at the bottom of the cage, a buffer plate 7 is provided at the lower end of the jacking plate 4, and a first column 8 is provided at the lower end of the jacking plate 4. The first column 8 passes through the buffer plate 7 and is fixed to the lower end of the jacking plate 4. The tooling ensures the safety and stability of the cage during sea transportation through its carefully designed components and structures, and the structural deformation is small. A circle of 8 toolings is evenly distributed. The first reinforcement plate 2 at the upper end of the tooling body 1 and the second reinforcement plate 3 at the lower end jointly strengthen the stability of the overall structure. The jacking plate 4 is fixed above the tooling body 1 by a fastener 5, and the hoop 6 at its upper end fastens the ring beam at the bottom of the cage to ensure the stability of the cage. The buffer plate 7 at the lower end of the jacking plate 4 reduces the impact of vibration and impact, and reduces the risk of structural deformation caused by unstable factors in sea transportation.
[0025] A first screw rod 9 is provided at the lower end of the first column 8, and the first screw rod 9 is a serrated thread. A rotating sleeve 10 is provided at the lower end of the first screw rod 9, and a first internal thread 11 is provided inside the rotating sleeve 10, and the first internal thread 11 is a serrated thread. Four rotating handles 12 are provided on the outer circle of the rotating sleeve 10, and a second column 13 is provided at the lower end of the rotating sleeve 10. The design of the second column 13, the second screw rod 14, the third screw rod 15 and the base 16 further enhances the stability of the overall structure.
[0026] A second screw 14 is provided at the upper end of the second column 13, and the second screw 14 is a sawtooth thread. A third screw 15 is provided at the lower end of the second column 13, and the third screw 15 is a sawtooth thread. A base 16 is provided at the lower end of the third screw 15, and a second internal thread 17 is provided inside the base 16, and the second internal thread 17 is a sawtooth thread.
[0027] Working principle: The tooling ensures the safety and stability of the cage during sea transportation through its carefully designed components and structure, and the structural deformation is small. A circle of 8 toolings is evenly distributed. The first reinforcing plate 2 at the upper end of the tooling body 1 and the second reinforcing plate 3 at the lower end jointly strengthen the stability of the overall structure. The jacking plate 4 is fixed on the top of the tooling body 1 by fasteners 5, and the clamp 6 at its upper end fastens the ring beam at the bottom of the cage to ensure the stability of the cage. The buffer plate 7 at the lower end of the jacking plate 4 reduces the impact of vibration and impact, and reduces the risk of structural deformation caused by unstable factors in sea transportation. Through the combination of the first column 8, the first screw 9 and the rotating sleeve 10, and the first internal thread 11 inside the rotating sleeve 10, the design allows fine height and horizontal adjustment to meet the needs of different conditions. The rotating handle 12 provides a convenient manual adjustment method, and the design of the second column 13, the second screw 14, the third screw 15 and the base 16 further enhances the stability and adjustment flexibility of the overall structure.
[0028] Finally, it should be noted that the above content is only used to illustrate the technical solution of the utility model, rather than to limit the protection scope of the utility model. Simple modifications or equivalent substitutions of the technical solution of the utility model by ordinary technicians in this field do not deviate from the essence and scope of the technical solution of the utility model.
Claims
1. A single pile cage production, storage and transportation tooling, the single pile cage production, storage and transportation tooling comprising a tooling body (1), a first reinforcement plate (2) and a second reinforcement plate (3), characterized in that: A first reinforcing plate (2) is provided at the upper end of the tooling body (1), a second reinforcing plate (3) is provided at the lower end of the first reinforcing plate (2), a lifting plate (4) is provided at the upper end of the tooling body (1), a fastener (5) is provided at the upper end of the lifting plate (4), the fastener (5) fixes the lifting plate (4) to the tooling body (1), a hoop (6) is provided at the upper end of the lifting plate (4), the hoop (6) fixes the ring beam at the bottom of the cage, a buffer plate (7) is provided at the lower end of the lifting plate (4), the buffer plate (7) is a steel structure, and screw holes are provided on the upper end at positions corresponding to the fasteners (5), a first column (8) is provided at the lower end of the lifting plate (4), the first column (8) passes through the buffer plate (7) and the lifting plate (4) and is provided in a hole of the buffer plate (7).
2. The single pile cage production, storage and transportation tooling according to claim 1, characterized in that: A first screw rod (9) is arranged at the lower end of the first column (8); the first screw rod (9) is a sawtooth thread; and a rotating sleeve (10) is arranged at the lower end of the first screw rod (9).
3. The single pile cage production, storage and transportation tooling according to claim 2, characterized in that: The interior of the rotating sleeve (10) is provided with a first internal thread (11), and the first internal thread (11) is a sawtooth thread.
4. The single pile cage production, storage and transportation tooling according to claim 3, characterized in that: The outer ring of the rotating sleeve (10) is provided with four rotating handles (12), and the lower end of the rotating sleeve (10) is provided with a second column (13).
5. The single pile cage production, storage and transportation tooling according to claim 4, characterized in that: A second screw rod (14) is provided at the upper end of the second column (13), and the second screw rod (14) is a sawtooth thread.
6. The single pile cage production, storage and transportation tooling according to claim 4, characterized in that: A third screw rod (15) is provided at the lower end of the second column (13), and the third screw rod (15) is a sawtooth thread.
7. The single pile cage production, storage and transportation tooling according to claim 6, characterized in that: A base (16) is provided at the lower end of the third screw rod (15), and a second internal thread (17) is provided inside the base (16), wherein the second internal thread (17) is a sawtooth thread.