Dust removal device for refined steel ball machining

By designing a dust removal device that integrates transportation, blowing, vacuuming, rinsing and drying functions, the problems of poor dust removal and environmental pollution in the prior art are solved, and efficient removal and collection of the steel ball surface is achieved, ensuring environmental cleanliness and stability of the steel ball.

CN222642732UActive Publication Date: 2025-03-21江苏精艺钢球有限公司
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Patent Information

Application Number
CN202420748078.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-11
Publication Date
2025-03-21
Estimated Expiration
2034-04-11

AI Technical Summary

Technical Problem

The existing dust removal device for Jingyi steel ball processing has poor dust removal effect, cannot effectively filter dust, and the dust removal method is single, so it cannot thoroughly clean the surface of the steel ball, resulting in environmental pollution.

Method used

A dust removal device including a transport device, a blowing device, a vacuum cleaner device, a leaching mechanism and a drying mechanism is designed. The transportation device transports steel balls through the conveyor belt, the vacuum cleaner absorbs dust through the vacuum cleaner, the blowing device assists in dust removal, the leaching mechanism is cleaned through high-pressure jetting, and the drying mechanism blows dry the moisture to prevent rust.

Benefits of technology

It realizes effective removal and collection of dust on the steel ball surface, avoids environmental pollution, improves dust removal effect, and ensures the cleanliness and stability of the steel ball surface.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222642732U_ABST
Patent Text Reader

Abstract

The utility model discloses a dust removal device for fine steel ball processing, which relates to the technical field of fine steel ball processing and comprises a supporting table, a connecting frame is fixedly connected to the top of the supporting table, a conveying device is fixedly connected to the middle of the top of the supporting table, and a dust suction device is connected to the other side of the connecting frame in a penetrating manner. And the top of the connecting frame is fixedly connected with a leaching mechanism. The rotating wheel is driven by the driving motor to rotate back and forth by a half-shaft distance, so that the conveying belt at the top vibrates, dust on the surfaces of steel balls can be shaken off by the device and then is sucked and collected by the dust suction device, trace elements in the steel balls can be collected, the environment is not polluted, and the service life of the steel balls is prolonged. The spraying table drives a lifting rod to adjust the height through an air cylinder, so that the spraying speed of the device is adjusted, the conveying device conveys outwards and then cleans through the drip washing mechanism, water on the surface of the device is dried through the drying mechanism after cleaning is completed, and surface rusting in the later period cannot be caused.
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Description

Technical Field

[0001] The utility model relates to the technical field of fine steel ball processing, in particular to a dust removal device for fine steel ball processing. Background Art

[0002] Steel balls are divided into grinding steel balls, forged steel balls and cast steel balls according to the production and processing technology, and are divided into bearing steel balls, stainless steel balls and carbon steel balls according to the processing materials. The dust and debris generated in the production of steel balls, the dust removal device for precision steel ball processing is used to deal with the dust generated by the precision steel ball processing, but most of the dust removal devices for precision steel ball processing in the past have poor dust removal effect and cannot effectively filter the dust, which reduces the user experience of the dust removal device for precision steel ball processing and cannot meet the needs of today's market.

[0003] The existing technology has the following problems:

[0004] 1. The existing dust removal device for fine steel ball processing uses water spray to remove dust, which cannot collect dust in a centralized manner, causing the internal metal material to be lost and pollute the environment;

[0005] 2. The existing dust removal device for processing fine steel balls has a single dust removal method, the flushing pressure cannot be controlled, the other side of the steel ball is not cleaned thoroughly, and the dust adhering to its surface cannot be cleaned up, resulting in poor dust removal effect. Utility Model Content

[0006] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0007] A dust removal device for fine steel ball processing comprises a support table, a connecting frame is fixedly connected to the top of the support table, a transport device is fixedly connected to the middle part of the top of the support table, a blowing device is penetrated through one side of the connecting frame, a dust suction device is penetrated through the other side of the connecting frame, a rinsing mechanism is fixedly connected to the top of the connecting frame, a drying mechanism is fixedly connected above one end of the connecting frame, a wastewater tank is fixedly connected to the bottom of the support table, and a drain pipe is fixedly connected to one side of the wastewater tank.

[0008] A further improvement of the technical solution of the utility model is that: a connecting frame is fixedly connected to the top of the support platform, a transport device is fixedly connected to the middle part of the top of the support platform, a blowing device is penetrated through one side of the connecting frame, a dust suction device is penetrated through the other side of the connecting frame, a rinsing mechanism is fixedly connected to the top of the connecting frame, a drying mechanism is fixedly connected above one end of the connecting frame, a wastewater tank is fixedly connected to the bottom of the support platform, and a drain pipe is fixedly connected to one side of the wastewater tank.

[0009] A further improvement of the technical solution of the utility model is that the transport device includes a mounting groove, the bottom of the mounting groove is fixedly connected to the top of the support platform, a mounting box is fixedly connected inside the mounting groove, a driving motor is fixedly connected to one side of the mounting box, a rotating wheel is movably connected inside the mounting box, a conveyor belt is movably connected to the top of the conveyor belt, and a baffle is fixedly connected to the top of the conveyor belt.

[0010] A further improvement of the technical solution of the utility model is that one side of the conveyor belt is installed on the inner wall of the installation groove, and the driving motor drives the rotating wheel to rotate so that the conveyor belt vibrates during transportation.

[0011] A further improvement of the technical solution of the utility model is that: the blowing device includes a bellows, the outer wall of the bellows passes through one side of the connecting frame, one side of the bellows is fixedly connected to a servo motor, one end of the servo motor is drivingly connected to a fan, the dust suction device includes a dust collecting box, the top of the dust collecting box is fixedly connected to a connecting pipe, one end of the connecting pipe is fixedly connected to a dust suction pipe, and one side of the dust suction pipe is fixedly connected to a driving device.

[0012] A further improvement of the technical solution of the utility model is that one side of the driving device is installed on the outer wall of the connecting frame, and the blowing device and the dust collecting device are installed oppositely on two sides of the supporting frame.

[0013] A further improvement of the technical solution of the utility model is that the rinsing mechanism includes a water tank, the outer wall of the water tank is fixedly connected to the top of the connecting frame, the bottom of the water tank is fixedly connected to a cylinder, the output end of the cylinder is transmission-connected to a lifting rod, the bottom of the lifting rod is fixedly connected to a spraying platform, and the bottom of the water tank is fixedly connected to a telescopic tube.

[0014] A further improvement of the technical solution of the utility model is that the bottom end of the telescopic tube is connected to the middle part of the top of the spraying platform.

[0015] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:

[0016] 1. The utility model provides a dust removal device for processing fine steel balls. The transport device is in a herringbone shape. A conveyor belt is connected above the installation groove for transportation, so that the steel balls will not roll during transportation. A baffle is fixedly connected above the conveyor belt, so that the device can be transported stably. The surface of the transported steel balls will contain dust, which is adsorbed on its surface. A rotating wheel is installed at the bottom of the conveyor belt for support. The rotating wheel is driven to rotate by a driving motor, but it only rotates half the distance of the axis and rotates back and forth, so that the conveyor belt on the top vibrates, which can prompt the device to shake off the dust on the surface of the steel balls, and then suck it in and collect it through the dust suction device. Not only can the steel balls be dusted, but also their trace elements can be collected without polluting the environment.

[0017] 2. The utility model provides a dust removal device for fine steel ball processing. When the steel balls are immersed in the wastewater pool, dust on the surface can be adhered to prevent the surface of the steel balls from carrying dust floating on the water surface when the device exits the water, which affects the dust removal effect of the steel balls. After exiting the water, the steel balls are cleaned by a high-pressure rinsing mechanism, making the surface of the steel balls cleaner. The spraying platform drives the lifting rod to adjust the height through the cylinder, so that the spraying speed of the device is adjusted. The transport device transports the balls outward through the rinsing mechanism for cleaning. After cleaning, the moisture on the surface is dried by the drying mechanism, which will not cause rust on the surface in the later stage, making the dust removal effect of the device more obvious. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of the dust removal device for fine steel ball processing of the utility model;

[0019] Figure 2 It is a schematic diagram of the structure of the dust collecting device of the utility model;

[0020] Figure 3 It is a structural schematic diagram of the transport device of the utility model;

[0021] Figure 4 It is a structural schematic diagram of the rinsing mechanism of the utility model.

[0022] In the figure: 1. support table; 2. connecting frame; 3. transportation device; 4. blowing device; 5. dust suction device; 6. wastewater tank; 7. rinsing mechanism; 8. drying mechanism; 9. drain pipe; 31. installation groove; 32. conveyor belt; 33. baffle; 34. installation box; 35. drive motor; 36. rotating wheel; 41. bellows; 42. servo motor; 43. fan; 51. dust collection box; 52. driving device; 53. dust suction pipe; 54. connecting pipe; 71. water tank; 72. cylinder; 73. lifting rod; 74. telescopic pipe; 75. spray station. DETAILED DESCRIPTION

[0023] The present invention is further described in detail below in conjunction with the embodiments:

[0024] Example 1

[0025] like Figure 1-4 As shown, the utility model provides a dust removal device for fine steel ball processing, comprising a support platform 1, a connecting frame 2 is fixedly connected to the top of the support platform 1, a transport device 3 is fixedly connected to the middle part of the top of the support platform 1, a blowing device 4 is penetrated and connected to one side of the connecting frame 2, a dust suction device 5 is penetrated and connected to the other side of the connecting frame 2, a rinsing mechanism 7 is fixedly connected to the top of the connecting frame 2, a drying mechanism 8 is fixedly connected above one end of the connecting frame 2, a wastewater tank 6 is fixedly connected to the bottom of the support platform 1, and a drain pipe 9 is fixedly connected to one side of the wastewater tank 6.

[0026] In this embodiment, the transport device 3, the blowing device 4, the dust collecting device 5, the rinsing mechanism 7 and the drying mechanism 8 work together to make the device more convenient to use. The transport device 3 transports the steel ball to the interior of the device, and then the dust on its surface is first absorbed by the dust collecting device 5. At the same time, the blowing device 4 on one side can assist the dust collecting device 5, so that the dust removal effect of the device is better, and a part of the dust on the surface of the steel ball can be removed. The steel ball is then transported to the interior of the support platform 1 by the transport device 3, and is soaked in the wastewater pool 6 to remove a part of the dust. At the same time, the transport device 3 is transported outward and is cleaned by the rinsing mechanism 7. After cleaning, the moisture on its surface is dried by the drying mechanism 8, which will not cause rust on the surface in the later stage, making the dust removal effect of the device more obvious.

[0027] Example 2

[0028] like Figure 1-4 As shown, on the basis of Example 1, the utility model provides a technical solution: preferably, the transport device 3 includes a mounting groove 31, the bottom of the mounting groove 31 is fixedly connected to the top of the support platform 1, a mounting box 34 is fixedly connected inside the mounting groove 31, a driving motor 35 is fixedly connected to one side of the mounting box 34, a rotating wheel 36 is movably connected inside the mounting box 34, a conveyor belt 32 is movably connected to the top of the conveyor belt 32, and a baffle 33 is fixedly connected to the top of the conveyor belt 32.

[0029] One side of the conveyor belt 32 is installed on the inner wall of the installation groove 31, and the driving motor 35 drives the rotating wheel 36 to rotate so that the conveyor belt 32 vibrates during transportation.

[0030] In this embodiment, the device can be made more convenient to use through the joint action of the installation groove 31, the conveyor belt 32, the drive motor 35 and the rotating wheel 36. The transportation device 3 is in a herringbone shape, with one side entering the water and the other side exiting the water, making the device more convenient to use. The top of the installation groove 31 is connected to the conveyor belt 32 for transportation, so that the steel balls will not roll during transportation. The top of the conveyor belt 32 is fixedly connected with a baffle 33, so that the transportation of the device can remain stable. The surface of the transported steel balls will contain dust, which is adsorbed on its surface. The conveyor belt 32 is supported by a rotating wheel 36 installed at the bottom. The rotating wheel 36 is driven to rotate by the drive motor 35, but it only rotates half the distance of the axis and rotates back and forth, causing the top conveyor belt 32 to vibrate left and right, which can prompt the device to shake off the dust on the surface of the steel balls, making the dust removal of the device more convenient.

[0031] Example 3

[0032] like Figure 1-4 As shown, on the basis of Example 1, the utility model provides a technical solution: preferably, the blowing device 4 includes a bellows 41, the outer wall of the bellows 41 passes through one side of the connecting frame 2, one side of the bellows 41 is fixedly connected to a servo motor 42, one end of the servo motor 42 is drivingly connected to a fan 43, the dust collection device 5 includes a dust collecting box 51, the top of the dust collecting box 51 is fixedly connected to a connecting pipe 54, one end of the connecting pipe 54 is fixedly connected to a dust collection pipe 53, and one side of the dust collection pipe 53 is fixedly connected to a driving device 52.

[0033] One side of the driving device 52 is mounted on the outer wall of the connecting frame 2, and the blowing device 4 and the dust collecting device 5 are mounted opposite to each other on the two sides of the supporting frame.

[0034] In this embodiment, the device can be made more convenient to use through the joint action of the bellows 41 and the dust suction tube 53. The bellows 41 and the dust suction tube 53 are installed opposite to each other, and the transport device 3 is installed in the middle. The dust brought by the steel ball can be initially sucked back into the dust collecting box 51, and the dust is blown away by the fan 43 on the opposite side, making the dust removal of the device faster and more convenient.

[0035] Example 4

[0036] like Figure 1-4 As shown, on the basis of Example 1, the utility model provides a technical solution: preferably, the rinsing mechanism 7 includes a water tank 71, the outer wall of the water tank 71 is fixedly connected to the top of the connecting frame 2, the bottom of the water tank 71 is fixedly connected to a cylinder 72, the output end of the cylinder 72 is transmission-connected to a lifting rod 73, the bottom of the lifting rod 73 is fixedly connected to a spraying platform 75, and the bottom of the water tank 71 is fixedly connected to a telescopic tube 74.

[0037] The bottom end of the telescopic tube 74 is connected to the middle part of the top of the spraying platform 75 .

[0038] The following is a detailed description of the working principle of the dust removal device for precision steel ball processing.

[0039] like Figure 1-4 As shown, when this dust removal device for fine steel ball processing is in use, the transport device 3 transports the steel ball to the interior of the device, and then the dust on its surface is first absorbed by the dust suction device 5. At the same time, the blowing device 4 on one side can assist the dust suction device 5, so that the dust removal effect of the device is better, and a part of the dust on the surface of the steel ball can be removed. Then the steel ball is transported to the interior of the support platform 1 by the transport device 3, and is soaked in the wastewater pool 6 to remove a part of the dust. At the same time, the transport device 3 is transported outward and is cleaned by the rinsing mechanism 7. After the cleaning is completed, the moisture on the surface is blown dry by the drying mechanism 8, which will not cause rust on the surface in the later stage, making the dust removal effect of the device more obvious. The transport device 3 is in a herringbone shape, with water entering on one side and water exiting on the other side, making the device more convenient to use. The conveyor belt 32 is connected above the installation groove 31 for transportation, so that the steel ball will not roll during transportation. A baffle 33 is fixedly connected above the conveyor belt 32, so that the device transportation can remain stable, and the surface of the transported steel ball will contain dust The dust is adsorbed on its surface and supported by a rotating wheel 36 installed at the bottom of the conveyor belt 32. The rotating wheel 36 is driven to rotate by a driving motor 35, but it only rotates half the distance of the axis and rotates back and forth, so that the top conveyor belt 32 vibrates left and right, which can prompt the device to shake off the dust on the surface of the steel ball, making the dust removal of the device more convenient. The bellows 41 and the dust suction pipe 53 are installed oppositely, and the transportation device 3 is installed in the middle, which can initially absorb the dust brought by the steel ball back to the inside of the dust collecting box 51, and blow the dust on the opposite side through the fan 43, making the dust removal of the device faster and more convenient. The steel ball is immersed in the wastewater pool 6 to remove the dust adhering to the surface, and prevent the surface of the steel ball from carrying dust floating on the water when the device is discharged from the water, which affects the dust removal effect of the steel ball. After the water is discharged, it is cleaned by a high-pressure rinsing mechanism 7, so that the surface of the steel ball is cleaner. The spray table 75 drives the lifting rod 73 to adjust the height through the cylinder 72, so that the spraying speed of the device is adjusted, making the device more convenient to use.

[0040] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not deviate from the spirit of the present invention are within the scope of protection of the present invention.

Claims

1. A dust removal device for fine steel ball processing, comprising a support table (1), characterized in that: The top of the support platform (1) is fixedly connected to a connecting frame (2), the middle part of the top of the support platform (1) is fixedly connected to a transport device (3), one side of the connecting frame (2) is connected through a blowing device (4), the other side of the connecting frame (2) is connected through a dust collecting device (5), the top of the connecting frame (2) is fixedly connected to a rinsing mechanism (7), the top of one end of the connecting frame (2) is fixedly connected to a drying mechanism (8), the bottom of the support platform (1) is fixedly connected to a wastewater tank (6), and one side of the wastewater tank (6) is fixedly connected to a drainage pipe (9).

2. A dust removal device for fine steel ball processing according to claim 1, characterized in that: The transport device (3) comprises a mounting groove (31), the bottom of the mounting groove (31) is fixedly connected to the top of the support platform (1), a mounting box (34) is fixedly connected inside the mounting groove (31), a driving motor (35) is fixedly connected to one side of the mounting box (34), a rotating wheel (36) is movably connected inside the mounting box (34), a conveyor belt (32) is movably connected to the top of the conveyor belt (32), and a baffle (33) is fixedly connected to the top of the conveyor belt (32).

3. A dust removal device for fine steel ball processing according to claim 2, characterized in that: One side of the conveyor belt (32) is mounted on the inner wall of the mounting groove (31), and the driving motor (35) drives the rotating wheel (36) to rotate so that the conveyor belt (32) vibrates during transportation.

4. A dust removal device for fine steel ball processing according to claim 1, characterized in that: The blowing device (4) comprises a bellows (41), the outer wall of the bellows (41) passes through one side of the connecting frame (2), one side of the bellows (41) is fixedly connected to a servo motor (42), one end of the servo motor (42) is drivingly connected to a fan (43), and the dust collecting device (5) comprises a dust collecting box (51), the top of the dust collecting box (51) is fixedly connected to a connecting pipe (54), one end of the connecting pipe (54) is fixedly connected to a dust collecting pipe (53), and one side of the dust collecting pipe (53) is fixedly connected to a driving device (52).

5. A dust removal device for fine steel ball processing according to claim 4, characterized in that: One side of the driving device (52) is mounted on the outer wall of the connecting frame (2), and the blowing device (4) and the dust collecting device (5) are mounted opposite to each other on the two sides of the supporting frame.

6. A dust removal device for fine steel ball processing according to claim 1, characterized in that: The rinsing mechanism (7) comprises a water tank (71), the outer wall of which is fixedly connected to the top of the connecting frame (2), the bottom of the water tank (71) is fixedly connected to a cylinder (72), the output end of the cylinder (72) is drivingly connected to a lifting rod (73), the bottom of the lifting rod (73) is fixedly connected to a spraying platform (75), and the bottom of the water tank (71) is fixedly connected to a telescopic tube (74).

7. A dust removal device for fine steel ball processing according to claim 6, characterized in that: The bottom end of the telescopic tube (74) is connected to the middle part of the top of the spraying platform (75).