Precise positioning and cover buckling mechanism for plate culture dish
By designing a plate petri dish precise positioning and buckle mechanism including a dish cover adsorption device, a conveying device and a dish bottom clamping device, the production line space in the prior art is solved, and the production line is difficult to control by grasping and releasing, and the specification replacement time is long. As well as the high requirements for operator mechanical literacy, precise positioning and efficient cover buckle are achieved, reducing labor costs and product damage risks.
Patent Information
- Application Number
- CN202421409139.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-20
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-06-20
AI Technical Summary
The prior art has large space occupancy in the Petri dish production line, difficult to control the grab and release of the dish cover, long specification replacement time, high mechanical literacy requirements for operators, and may lead to inaccurate buckles and broken covers during high-speed transportation. Problems of product damage.
A flat petri dish precisely positioning buckle mechanism is designed, including supporting base, connecting vertical plate, gusting device, conveying device, dish bottom clamping device and feeding device, through hydraulic lifting rod, electric roller shaft and conveying belt, etc. Mechanical means to achieve accurate clamping and transmission of the bottom of the dish and the lid, ensuring the accuracy and efficiency of the lid buckle process.
It has achieved shortening the length of the production line, improving the precise positioning and cover buckle efficiency of the Petri dish, reducing operation difficulty and labor costs, and avoiding inaccurate cover and product damage caused by high-speed conveying.
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Figure CN222523658U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of flat culture dishes, and more specifically, to a precise positioning and cover buckling mechanism for a flat culture dish. Background Art
[0002] A petri dish is a flat, transparent container, usually made of glass or plastic, commonly used in laboratories for biological and microbiological experiments. It has a flat bottom and a lid and is used to culture and observe the growth of microorganisms, cells, or other biological materials. The inside of a petri dish is usually coated with a nutrient substance, such as agar, for the growth of microorganisms.
[0003] After searching, the existing patent (Announcement No.: CN202320682492.1) discloses a cover-closing mechanism for producing culture dishes, including a chain plate conveyor; a mold device for placing the lower cover of the culture dish is installed on the chain plate of the chain plate conveyor, and the mold device includes a mold shell, and a slide rail is installed on the lower surface of the mold shell, and a limit baffle is installed on the outer side end of the slide rail. The cover-closing mechanism for producing culture dishes can realize the rapid buckling of the upper and lower covers of the culture dish, and at the same time, the upper and lower covers of the culture dish have high positioning accuracy during the buckling process, which can effectively improve the production efficiency of the culture dish; the lower cover of the culture dish can be positioned by placing the lower cover of the culture dish into the positioning groove on the upper surface of the mold shell, and the position of the lower cover of the culture dish can be fine-tuned by pushing the mold shell to move along the slide rail; multiple upper covers of the culture dishes to be spliced are placed on the upper surface of the flexible support plate, and the upper covers of the culture dishes are driven downward by the belt conveyor. When the upper cover of the culture dish moves to the lower end, the four electrically controlled telescopic rods are synchronously extended to push out the L-shaped pressing plate.
[0004] However, during the processing of the above device, the culture dishes need to be arranged in the order of dish bottom and dish cover. Therefore, during the process of capping, the dish cover is grabbed and tilted at a certain angle to wait for the arrival of the dish bottom behind. When the outer edge of the dish bottom is about to touch the inner circle of the tilted dish cover, the dish cover is released and accompanied by a downward pressure action to buckle the dish cover on the dish to complete the capping action. This traditional method requires a lot of space; the timing of grabbing and releasing the dish cover is difficult to control, and it takes more than 2 hours to change the specifications. It also requires very high mechanical literacy of the operator (increasing labor costs); if the conveying speed is fast, the dish bottom will partially run out of the dish cover range at the moment of releasing the cover, resulting in inaccurate capping, broken cover, and product damage. Utility Model Content
[0005] In order to overcome the above-mentioned defects of the prior art, the utility model provides a precise positioning and capping mechanism for a flat culture dish, so as to solve the problem that the production line is too large and the cap is not accurately placed.
[0006] In order to solve the above technical problems, the utility model provides the following technical solutions: a precise positioning and capping mechanism for a flat culture dish, comprising a supporting base, a connecting vertical plate is arranged on the top of the supporting base, a dish cover adsorption device is arranged on the connecting vertical plate for adsorbing the dish bottom, a conveying device is arranged on the connecting vertical plate for grabbing the dish cover, a dish bottom clamping device is arranged on the connecting vertical plate, and a feeding device is arranged on the front side of the connecting vertical plate for feeding the culture dish.
[0007] Preferably, the dish cover adsorption device includes a mover, a connecting plate 1, a connecting plate 2, and a hydraulic lifting rod 1, the mover is fixedly mounted on the connecting vertical plate, the connecting plate 1 is fixedly connected to the mover, the connecting plate 2 is fixedly mounted on one side of the connecting plate 1, and the hydraulic lifting rod 1 is fixedly mounted on the connecting plate 2.
[0008] Preferably, the dish cover adsorption device also includes a hydraulic lifting rod 2, a connecting plate 3, and a suction cup, wherein the hydraulic lifting rod 2 is fixedly mounted on the connecting plate 2, the connecting plate 3 is fixedly mounted on the bottom of the connecting plate 3, and the suction cup is fixedly mounted on the connecting plate 3.
[0009] Preferably, the conveying device includes an electric roller shaft, a conveyor belt, and a limit plate. The electric roller shaft is movably installed on one side of the connecting vertical plate, the conveyor belt is sleeved on the outer surface of the electric roller shaft, and the limit plate is fixedly installed on the inner side of the connecting vertical plate.
[0010] Preferably, the dish bottom clamping device includes a connecting plate four, a connecting plate five, and a left clamping plate, wherein the connecting plate four is fixedly mounted on the connecting vertical plate, the connecting plate five is fixedly mounted on the top of the connecting plate four, and the left clamping plate is fixedly mounted on the bottom of the connecting plate five.
[0011] Preferably, the dish bottom clamping device also includes a connecting plate six, a right clamping plate, a dish bottom clamping cylinder, and a floating clamp, wherein the connecting plate six is fixedly mounted on the top of the left clamping plate, the right clamping plate is fixedly mounted on one side of the connecting plate five, the dish bottom clamping cylinder is fixedly mounted on the bottom of the connecting plate six, and the floating clamp is movably mounted on one side of the left clamping plate.
[0012] Preferably, the unloading device includes electric roller shaft 2, transmission belt 2, transmission belt 3, and support plate 1. The electric roller shaft 2 is movably installed on the front side of the connecting vertical plate, the transmission belt 2 is movably sleeved on the outer surface of the electric roller shaft 2, the transmission belt 3 is movably sleeved on the outer surface of the electric roller shaft 2, and the support plate 1 is fixedly installed on one side of the connecting vertical plate.
[0013] Preferably, the unloading device also includes a hydraulic lifting rod three, a support plate two, and a dish bottom precision positioning mold, the hydraulic lifting rod three is fixedly installed on the top of the support plate one, the support plate two is fixedly installed on the top of the hydraulic lifting rod three, and the dish bottom precision positioning mold is fixedly installed on the top of the hydraulic lifting rod three.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] The utility model places the culture dish at the production site on the conveying device, transmits the culture dish through the conveying device, then the staff starts the connecting plate four to drive the connecting plate five to move, then starts the plate bottom clamping cylinder to drive the left clamping plate and the right clamping plate to move inward, so as to clamp the culture dish bottom on the conveyor belt, then starts the connecting plate four to drive the clamped dish bottom to be placed on the dish bottom precise positioning mold, then moves away, starts the mover to drive the connecting plate two to move, then starts the hydraulic lifting rod two and the hydraulic lifting rod one to drive the suction cup to lift and start the suction cup to adsorb the dish cover, starts the mover to move to the top of the dish bottom for placement, then starts the hydraulic lifting rod three to drive the dish bottom precise positioning mold to move downward, so that the culture dish is supported by the electric roller shaft two and the transmission belt three, then starts the electric roller shaft two to convey the culture dish, and uses the above structure to achieve the effect of shortening the production line and accurately placing the culture dish. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the structure of the dish cover adsorption device of the utility model;
[0018] Figure 3 This is a schematic diagram of the structure of the transmission device of the utility model;
[0019] Figure 4 For the utility model Figure 3 A magnified schematic diagram of the structure of A;
[0020] Figure 5 It is a schematic structural diagram of the feeding device of the utility model.
[0021] [Reference Signs]
[0022] 1. Support base; 2. Connecting vertical plate; 3. Dish cover adsorption device; 4. Conveying device; 5. Dish bottom clamping device; 6. Unloading device; 301. Mover; 302. Connecting plate 1; 303. Connecting plate 2; 304. Hydraulic lifting rod 1; 305. Hydraulic lifting rod 2; 306. Connecting plate 3; 307. Suction cup; 401. Electric roller shaft 1; 402. Conveyor belt 1; 403. Limiting plate; 501. Connecting plate 4; 502. Connecting plate 5; 503. Left clamping plate; 504. Connecting plate 6; 505. Right clamping plate; 506. Dish bottom clamping cylinder; 507. Floating clamp; 601. Electric roller shaft 2; 602. Transmission belt 2; 603. Transmission belt 3; 604. Support plate 1; 605. Hydraulic lifting rod 3; 606. Support plate 2; 607. Dish bottom precise positioning mold. DETAILED DESCRIPTION
[0023] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Embodiment 1
[0024] A preferred embodiment of the precise positioning and cover buckling mechanism for a flat plate culture dish provided by the utility model is as follows: Figures 1 to 5 As shown: it includes a supporting base 1, a connecting vertical plate 2 is arranged on the top of the supporting base 1, a dish cover adsorption device 3 is arranged on the connecting vertical plate 2 for adsorbing the dish bottom, a conveying device 4 is arranged on the connecting vertical plate 2 for grabbing the dish cover, a dish bottom clamping device 5 is arranged on the connecting vertical plate 2, and a feeding device 6 is arranged on the front side of the connecting vertical plate 2 for feeding the culture dish.
[0025] In this embodiment, the dish cover adsorption device 3 includes a mover 301, a connecting plate 1 302, a connecting plate 2 303, and a hydraulic lifting rod 1 304. The mover 301 is fixedly installed on the connecting vertical plate 2, the connecting plate 1 302 is fixedly connected to the mover 301, the connecting plate 2 303 is fixedly installed on one side of the connecting plate 1 302, and the hydraulic lifting rod 1 304 is fixedly installed on the connecting plate 2 303.
[0026] In this embodiment, the dish cover adsorption device 3 also includes a hydraulic lifting rod 2 305, a connecting plate 306, and a suction cup 307. The hydraulic lifting rod 2 305 is fixedly installed on the connecting plate 2 303, the connecting plate 306 is fixedly installed at the bottom of the connecting plate 306, and the suction cup 307 is fixedly installed on the connecting plate 306.
[0027] In this embodiment, the conveying device 4 includes an electric roller shaft 401, a conveyor belt 402, and a limit plate 403. The electric roller shaft 401 is movably installed on one side of the connecting vertical plate 2, the conveyor belt 402 is sleeved on the outer surface of the electric roller shaft 401, and the limit plate 403 is fixedly installed on the inner side of the connecting vertical plate 2.
[0028] In this embodiment, the dish bottom clamping device 5 includes a connecting plate 4 501, a connecting plate 502, and a left clamping plate 503. The connecting plate 4 501 is fixedly installed on the connecting vertical plate 2, the connecting plate 502 is fixedly installed on the top of the connecting plate 4 501, and the left clamping plate 503 is fixedly installed on the bottom of the connecting plate 5 502.
[0029] In this embodiment, the dish bottom clamping device 5 also includes a connecting plate 6 504, a right clamping plate 505, a dish bottom clamping cylinder 506, and a floating clamp 507. The connecting plate 6 504 is fixedly installed on the top of the left clamping plate 503, the right clamping plate 505 is fixedly installed on one side of the connecting plate 502, the dish bottom clamping cylinder 506 is fixedly installed on the bottom of the connecting plate 6 504, and the floating clamp 507 is movably installed on one side of the left clamping plate 503. Embodiment 2
[0030] On the basis of the first embodiment, a preferred embodiment of the flat plate culture dish precise positioning and cover buckling mechanism provided by the utility model is as follows: Figures 1 to 5 As shown: the unloading device 6 includes an electric roller shaft 2 601, a transmission belt 2 602, a transmission belt 3 603, and a support plate 1 604. The electric roller shaft 2 601 is movably installed on the front side of the vertical plate 2, the transmission belt 2 602 is movably sleeved on the outer surface of the electric roller shaft 2 601, the transmission belt 3 603 is movably sleeved on the outer surface of the electric roller shaft 2 601, and the support plate 1 604 is fixedly installed on one side of the vertical plate 2.
[0031] In this embodiment, the unloading device 6 also includes a hydraulic lifting rod three 605, a support plate two 606, and a dish bottom precise positioning mold 607. The hydraulic lifting rod three 605 is fixedly installed on the top of the support plate one 604, the support plate two 606 is fixedly installed on the top of the hydraulic lifting rod three 605, and the dish bottom precise positioning mold 607 is fixedly installed on the top of the hydraulic lifting rod three 605.
[0032] The working process of the utility model is as follows:
[0033] When in use, the staff first places the culture dish at the production site on the conveying device 4, and transmits the culture dish through the conveying device 4. Then the staff starts the connecting plate four 501 to drive the connecting plate five 502 to move, and then starts the plate bottom clamping cylinder 506 to drive the left clamping plate 503 and the right clamping plate 505 to move inward, so as to clamp the culture dish bottom on the conveyor belt, and then starts the connecting plate four 501 to drive the clamped dish bottom to be placed on the dish bottom precise positioning mold 607, and then moves away, starts the mover 301 to drive the connecting plate two 303 to move, and then starts the hydraulic lifting rod two 305 and the hydraulic lifting rod one 304 to drive the suction cup 307 to lift and start the suction cup 307 to adsorb the dish cover, starts the mover 301 to move to the top of the dish bottom for placement, and then starts the hydraulic lifting rod three 605 to drive the dish bottom precise positioning mold 607 to move downward, so that the culture dish is supported by the electric roller shaft two 601 and the transmission belt three 603, and then starts the electric roller shaft two 601 to convey the culture dish.
[0034] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;
[0035] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;
[0036] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.
Claims
1. A precise positioning and capping mechanism for a flat plate culture dish, comprising a support base (1), characterized in that: A connecting vertical plate (2) is provided on the top of the support base (1); a dish cover adsorption device (3) is provided on the connecting vertical plate (2) for adsorbing the dish bottom; a conveying device (4) is provided on the connecting vertical plate (2) for grabbing the dish cover; a dish bottom clamping device (5) is provided on the connecting vertical plate (2); and a material discharge device (6) is provided on the front side of the connecting vertical plate (2) for discharge the culture dish.
2. A precise positioning and capping mechanism for a flat plate culture dish according to claim 1, characterized in that: The dish cover adsorption device (3) comprises a mover (301), a connecting plate 1 (302), a connecting plate 2 (303), and a hydraulic lifting rod 1 (304); the mover (301) is fixedly mounted on the connecting vertical plate (2); the connecting plate 1 (302) is fixedly connected to the mover (301); the connecting plate 2 (303) is fixedly mounted on one side of the connecting plate 1 (302); and the hydraulic lifting rod 1 (304) is fixedly mounted on the connecting plate 2 (303).
3. A precise positioning and capping mechanism for a flat plate culture dish according to claim 2, characterized in that: The dish cover adsorption device (3) further comprises a second hydraulic lifting rod (305), a third connecting plate (306), and a suction cup (307), wherein the second hydraulic lifting rod (305) is fixedly mounted on the second connecting plate (303), the third connecting plate (306) is fixedly mounted on the bottom of the third connecting plate (306), and the suction cup (307) is fixedly mounted on the third connecting plate (306).
4. A precise positioning and capping mechanism for a flat plate culture dish according to claim 3, characterized in that: The conveying device (4) comprises an electric roller shaft (401), a conveyor belt (402), and a limit plate (403); the electric roller shaft (401) is movably mounted on one side of the connecting vertical plate (2); the conveyor belt (402) is sleeved on the outer surface of the electric roller shaft (401); and the limit plate (403) is fixedly mounted on the inner side of the connecting vertical plate (2).
5. A precise positioning and capping mechanism for a flat plate culture dish according to claim 4, characterized in that: The dish bottom clamping device (5) comprises a connecting plate four (501), a connecting plate five (502), and a left clamping plate (503), wherein the connecting plate four (501) is fixedly mounted on the connecting vertical plate (2), the connecting plate five (502) is fixedly mounted on the top of the connecting plate four (501), and the left clamping plate (503) is fixedly mounted on the bottom of the connecting plate five (502).
6. A precise positioning and capping mechanism for a flat plate culture dish according to claim 5, characterized in that: The dish bottom clamping device (5) further comprises a connecting plate six (504), a right clamping plate (505), a dish bottom clamping cylinder (506), and a floating clamp (507), wherein the connecting plate six (504) is fixedly mounted on the top of the left clamping plate (503), the right clamping plate (505) is fixedly mounted on one side of the connecting plate five (502), the dish bottom clamping cylinder (506) is fixedly mounted on the bottom of the connecting plate six (504), and the floating clamp (507) is movably mounted on one side of the left clamping plate (503).
7. The precise positioning and capping mechanism for a flat plate culture dish according to claim 6, characterized in that: The unloading device (6) comprises an electric roller shaft 2 (601), a transmission belt 2 (602), a transmission belt 3 (603), and a support plate 1 (604); the electric roller shaft 2 (601) is movably mounted on the front side of the connecting vertical plate (2); the transmission belt 2 (602) is movably sleeved on the outer surface of the electric roller shaft 2 (601); the transmission belt 3 (603) is movably sleeved on the outer surface of the electric roller shaft 2 (601); and the support plate 1 (604) is fixedly mounted on one side of the connecting vertical plate (2).
8. The precise positioning and capping mechanism for a flat plate culture dish according to claim 7, characterized in that: The unloading device (6) further comprises a hydraulic lifting rod three (605), a support plate two (606), and a dish bottom precise positioning mold (607), wherein the hydraulic lifting rod three (605) is fixedly mounted on the top of the support plate one (604), the support plate two (606) is fixedly mounted on the top of the hydraulic lifting rod three (605), and the dish bottom precise positioning mold (607) is fixedly mounted on the top of the hydraulic lifting rod three (605).
Citation Information
Patent Citations
Cover closing mechanism for culture dish production
CN219256511U
Cited By
Petri dish taking-out and covering device integrated equipment
CN120461747A