Pneumatic conveying system of lifting feeder

By designing a pneumatic conveying system for the lift feeder in the pneumatic feeding system, combining pneumatic conveying and lifting feeding, the Roots fan and gas separation mechanism are used to solve the problems of large gas consumption and blockage in the long-distance transportation, achieving high efficiency and safety material delivery.

CN222523675UActive Publication Date: 2025-02-25NANJING SHENGHUI ENVIRONMENTAL ENG TECH CO LTD
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Patent Information

Application Number
CN202421410658.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-20
Publication Date
2025-02-25
Estimated Expiration
2034-06-20

AI Technical Summary

Technical Problem

The existing pneumatic feeding system consumes a lot of gas and is prone to blockage during long-distance transportation, and there is a risk of explosions, fires and other accidents during the transportation of dangerous chemical materials.

Method used

A pneumatic conveying system for lifting feeders is designed, combining pneumatic conveying and lifting feeding, through the closed pipeline between the ash bucket, the elevator and the silo, a pneumatic conveying mechanism and a material-gas separation mechanism are set up, and a Roots fan is used. Achieve continuous pressurization, reduce gas consumption, and reduce gas consumption by using material gravity through the material gas separation mechanism.

Benefits of technology

It realizes closed transport of materials during the entire transportation process, avoids moisture absorption, pollution and impurity pollution, reduces pneumatic consumption and energy consumption, improves transportation efficiency and safety, and reduces labor intensity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pneumatic conveying system of a lifting feeder, which comprises an ash bucket, a lifting machine and a stock bin, the ash bucket, the lifting machine and the stock bin are communicated through a closed pipeline, and a pneumatic conveying mechanism used for conveying materials in the ash bucket to the lifting machine is arranged at the outlet end of the lower end of the ash bucket. The pneumatic conveying mechanism comprises a fan and a conveying pump which are connected with each other, the outlet end of the conveying pump is communicated with the discharging end of the ash bucket, and a material-gas separation mechanism is arranged on a pipeline between the ash bucket and the elevator; materials are completely sealed in the whole conveying process, so that the working environment is greatly improved, the materials can be prevented from absorbing moisture, being stained or being mixed with other impurities in the whole conveying process, the quality of the conveyed materials is guaranteed, the material conveying process is free from interference of the external environment, and the conveying efficiency is improved. And the gas-material separation mechanism conveys the materials into the hopper of the lifter from the ash bin by utilizing the gravity of the materials, so that the gas consumption can be reduced, and the energy consumption required for conveying the materials is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of powder material transportation, in particular to a pneumatic conveying system for a lifting feeder. Background Art

[0002] The existing pneumatic feeding system is suitable for conveying materials from one place to another or multiple places. When the conveying distance increases, the resistance also increases, the gas consumption also needs to increase, and it is easy to block the conveying system. Especially when the material moves in the bend, its pressure loss and pipe wall wear will be greater. Fine dust with adhesion is easy to adhere to the bend, which will cause abnormal conveying in severe cases. For the transportation of some dangerous chemical materials, explosions, fires, equipment corrosion and other accidents often occur. Utility Model Content

[0003] Technical purpose: In view of the shortcomings of the above-mentioned existing pneumatic feeding systems, the utility model discloses a pneumatic conveying system of a lifting feeder which combines pneumatic conveying with lifting feeding to improve conveying efficiency and reduce losses.

[0004] Technical solution: To achieve the above technical objectives, the utility model adopts the following technical solution:

[0005] A pneumatic conveying system for a lifting feeder includes an ash hopper, an elevator and a silo. The ash hopper, the elevator and the silo are connected by a closed pipeline. A pneumatic conveying mechanism for conveying materials in the ash hopper to the elevator is arranged at the outlet end of the lower end of the ash hopper. The pneumatic conveying mechanism includes a fan and a conveying pump connected to each other. The outlet end of the conveying pump is connected to the discharge end of the ash hopper. A material-gas separation mechanism is arranged on the pipeline between the ash hopper and the elevator.

[0006] Preferably, the material-gas separation mechanism of the utility model includes a material-gas separation bin and an ash bin arranged at the lower end of the material-gas separation bin. A chute is arranged at the lower part of the ash bin, which is connected with the hopper of the elevator through the chute. After the material is separated from the air, the material falls into the hopper of the elevator by gravity in the ash bin.

[0007] Preferably, the gas outlet end of the material-gas separation bin of the utility model is connected to a dust collector for removing dust from the gas.

[0008] Preferably, the blower of the utility model adopts a Roots blower.

[0009] Preferably, a rotary feeder for discharging materials is provided at the lower end of the ash hopper of the utility model.

[0010] Beneficial effects: The pneumatic conveying system for lifting feeders provided by the utility model has the following beneficial effects:

[0011] 1. The material of the utility model is completely enclosed during the entire conveying process, which greatly improves the working environment and can prevent the material from absorbing moisture, being contaminated or mixed with other impurities during the entire conveying process, thereby ensuring the quality of the conveyed material and protecting the material conveying process from interference from the external environment.

[0012] 2. The gas-material separation mechanism of the utility model utilizes the material's own gravity to transport the material from the ash bin to the hopper of the elevator, which can reduce gas consumption and reduce the energy consumption required for transporting materials.

[0013] 3. The blower of the utility model uses a Roots blower, which can continuously pressurize and realize long-distance transportation.

[0014] 4. The utility model conveying system can be equipped with electrical and automatic control, chemical agents, etc. according to the needs of the owner, so as to facilitate mechanization and automation, reduce labor intensity and save manpower. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art are briefly introduced below.

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Among them, 1-ash hopper, 2-elevator, 3-silo, 4-fan, 5-conveying pump, 6-material-gas separation bin, 7-ash bin, 8-chute, 9-dust collector, 10-rotary feeder. DETAILED DESCRIPTION

[0018] Reference will now be made in detail to embodiments of the present disclosure, one or more examples of which are set forth herein below. Each embodiment and example is provided by explaining the apparatus, composition and materials of the present disclosure, rather than limiting. On the contrary, the following description provides a convenient illustration of an exemplary embodiment for implementing the present disclosure. In fact, it will be clear to those skilled in the art that various modifications and variations can be made in the teachings of the present disclosure without departing from the scope or spirit of the present disclosure. For example, a feature shown or described as a part of an embodiment can be used in conjunction with another embodiment to produce yet another embodiment. It is expected that the present disclosure covers such modifications and variations within the scope of the appended claims and their equivalents. Other objects, features and aspects of the present disclosure are disclosed in or clear from the following detailed description. It will be understood by those of ordinary skill in the art that this discussion is only a description of exemplary embodiments and is not intended to limit the wider aspects of the present disclosure.

[0019] like Figure 1The utility model shows a pneumatic conveying system of a lifting feeder disclosed in the utility model, comprising an ash hopper 1, an elevator 2 and a silo 3. The ash hopper 1, the elevator 2 and the silo 3 are connected through a closed pipeline. A pneumatic conveying mechanism for conveying the material in the ash hopper 1 to the elevator 2 is arranged at the outlet end of the lower end of the ash hopper 1. The pneumatic conveying mechanism comprises a fan 4 and a conveying pump 5 which are connected to each other. The fan 4 adopts a Roots blower, which can be continuously pressurized to meet the needs of long-distance material transportation. The outlet end of the conveying pump 5 is connected to the discharge end of the ash hopper 1. A rotary feeder 10 for discharging is arranged at the lower end of the ash hopper 1. The material is conveyed to the outlet end of the conveying pump 5 through the rotary feeder 10. A material-gas separation mechanism is arranged on the pipeline between the ash hopper 1 and the elevator 2.

[0020] The material of the utility model is in a closed state during pipeline transportation, thereby preventing the material from absorbing moisture, being contaminated or mixed with other impurities during transportation. Through pneumatic conveying and cooperation with the elevator, compared with the direct use of curved pipe lifting and transmission, the utility model can greatly reduce pneumatic consumption and ensure smooth transportation.

[0021] Specifically, the material-gas separation mechanism of the utility model includes a material-gas separation bin 6 and an ash bin 7 arranged at the lower end of the material-gas separation bin 6. A chute 8 is arranged at the lower part of the ash bin 7, which is connected with the hopper of the elevator 2 through the chute 8. After the material is separated from the air, the material falls to the hopper of the elevator 2 in the ash bin 7 by gravity, and basically moves under the action of gravity in the ash bin 7, thereby reducing gas consumption and ensuring smooth transportation of materials.

[0022] In order to ensure the working environment, a dust collector 9 for removing dust from the gas can be connected to the gas outlet end of the material-gas separation bin 6 of the utility model to meet the energy-saving and environmental protection requirements of the on-site environment.

[0023] At the same time, the conveying system of the utility model is highly flexible. According to needs, equipment can be set along the conveying direction to perform various process operations such as screening, filtering, dust removal, mixing, crushing, and separation of harmful chemicals, which greatly reduces the process flow and saves time. In conjunction with electrical control, it can realize automatic conveying of materials, reduce the labor intensity of staff, and save manpower.

Claims

1. A pneumatic conveying system for a lifting feeder, characterized in that: The invention comprises an ash hopper (1), an elevator (2) and a silo (3), wherein the ash hopper (1), the elevator (2) and the silo (3) are connected via a closed pipeline, and a pneumatic conveying mechanism for conveying the material in the ash hopper (1) to the elevator (2) is arranged at the outlet end of the lower end of the ash hopper (1), wherein the pneumatic conveying mechanism comprises a fan (4) and a conveying pump (5) which are connected to each other, and the outlet end of the conveying pump (5) is connected to the discharge end of the ash hopper (1), and a material-gas separation mechanism is arranged on the pipeline between the ash hopper (1) and the elevator (2).

2. A pneumatic conveying system for a lifting feeder according to claim 1, characterized in that: The material-gas separation mechanism comprises a material-gas separation bin (6) and an ash bin (7) arranged at the lower end of the material-gas separation bin (6); a chute (8) is arranged at the lower part of the ash bin (7) and is connected to the hopper of the elevator (2) through the chute (8); after the material is separated from the air, the material falls into the hopper of the elevator (2) by gravity in the ash bin (7).

3. A pneumatic conveying system for a lifting feeder according to claim 2, characterized in that: The gas outlet end of the material-gas separation bin (6) is connected to a dust collector (9) for removing dust from the gas.

4. A pneumatic conveying system for a lifting feeder according to claim 2, characterized in that: The blower (4) is a Roots blower.

5. The pneumatic conveying system for lifting feeder according to claim 1, characterized in that: A rotary feeder (10) for discharging materials is provided at the lower end of the ash hopper (1).