Surface compression roller mechanism of aluminum foil rewinding machine

By designing the surface pressing roller mechanism of the aluminum foil rewinder, the surface pressing roller driving mechanism drives the surface pressing roller to slide along the linear slide rail, the problem of the surface pressing roller not being able to adapt to the coil diameter change during the rolling of aluminum foil in the prior art is solved. , the surface pressing roller always adheres to the surface of the aluminum foil roll.

CN222523753UActive Publication Date: 2025-02-25THE NORTHWEST MACHINE
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Patent Information

Application Number
CN202323663986.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-29
Publication Date
2025-02-25
Estimated Expiration
2033-12-29

AI Technical Summary

Technical Problem

The existing aluminum foil rewinder does not have a surface pressing roller mechanism, which cannot effectively act on the aluminum foil roll, resulting in the surface pressing roller being unable to adapt to the change in the roll diameter of the roll from large to small when the aluminum foil roll is rolled, and it is impossible to always adhere to the surface of the aluminum foil roll.

Method used

Design a surface pressing roller mechanism of an aluminum foil rewinder, including a surface pressing roller driving mechanism and a surface pressing roller mechanism. The surface pressing roller driving mechanism drives the surface pressing roller to slide along a linear slide rail through a driving motor, worm, turbine and wire rope. Adapt to changes in aluminum foil rolls.

Benefits of technology

Through the design of the surface pressing roller mechanism, it can effectively adapt to the coil diameter changes during rolling of aluminum foil, ensuring that the surface pressing roller always sticks to the surface of the aluminum foil roll and meets the requirements of aluminum foil rewinding.

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Abstract

The utility model discloses a surface compression roller mechanism of an aluminum foil rewinding machine, which comprises two surface compression roller driving mechanisms and two surface compression roller mechanisms, each of the two surface compression roller driving mechanisms comprises a driving motor, a worm, a worm wheel meshed with the worm, a driving shaft, a rope wheel and a steel wire rope, the noodle pressing roller mechanism comprises a linear sliding rail, connecting seats, a mounting shaft arranged between the two connecting seats and a noodle pressing roller rotationally mounted on the mounting shaft, a connecting sleeve is arranged in each connecting seat, and the other ends of the two steel wire ropes are fixedly connected with the two connecting sleeves after bypassing the two fixed pulleys respectively; the steel wire rope drives the surface pressing roller to move close to or away from the aluminum foil coil. The surface pressing roller device is simple in structure, the surface pressing roller slides along the linear sliding rail through the steel wire rope under the action of the surface pressing roller driving mechanism, and therefore the surface pressing roller device adapts to the change of the rolling diameter when an aluminum foil roll is unrolled, and it is ensured that the surface pressing roller is always attached to the surface of the aluminum foil roll.
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Description

Technical Field

[0001] The utility model belongs to the technical field of aluminum foil rewinding, in particular to a surface pressing roller mechanism of an aluminum foil rewinding machine. Background Art

[0002] Aluminum foil rewinders are part of the production process after the finishing process and before slitting. Their primary purpose is to rewind aluminum foil to prevent sticking; inspect the material's surface quality and defects during the rewinding process; and wind substandard weight products into smaller rolls. However, during the unwinding process, as the foil roll's diameter decreases, the current system lacks a surface pressure roller mechanism, preventing it from effectively applying pressure to the roll.

[0003] Therefore, there is an urgent need for a surface pressure roller mechanism of an aluminum foil rewinder with a simple structure and reasonable design. Under the action of the surface pressure roller driving mechanism, the surface pressure roller slides along a linear slide rail through a steel wire rope, thereby adapting to the change in the roll diameter from large to small when the aluminum foil roll is unwound, ensuring that the surface pressure roller always fits the surface of the aluminum foil roll and meets the requirements of aluminum foil rewinding. Utility Model Content

[0004] The technical problem to be solved by the present invention is to address the deficiencies in the above-mentioned prior art and provide a surface pressing roller mechanism for an aluminum foil rewinder, which has a simple structure and a reasonable design. Under the action of the surface pressing roller driving mechanism, the pressure roller slides along a linear slide rail through a steel wire rope, thereby adapting to the change in the roll diameter from large to small when the aluminum foil roll is unwound, ensuring that the surface pressing roller always fits the surface of the aluminum foil roll and meets the requirements of aluminum foil rewinding.

[0005] In order to solve the above technical problems, the technical solution adopted by the present invention is: a surface pressing roller mechanism of an aluminum foil rewinder, characterized in that it includes a surface pressing roller mechanism that is transmission-connected to a surface pressing roller driving mechanism;

[0006] The surface pressing roller driving mechanism includes a driving motor, a worm and a turbine meshed with the worm, a driving shaft passing through the turbine, two rope pulleys mounted on the driving shaft and two steel wire ropes with one end fixed and wound around the rope pulleys;

[0007] The dough pressing roller mechanism includes two parallel and inclined linear slide rails, a connecting seat provided on the two linear slide rails, a mounting shaft provided between the two connecting seats, and a dough pressing roller rotatably mounted on the mounting shaft, wherein each connecting seat is provided with a connecting sleeve;

[0008] The other ends of the two steel wire ropes are respectively passed around two fixed pulleys and connected to two connecting sleeves, and the steel wire ropes drive the surface pressure roller to move closer to or away from the aluminum foil roll.

[0009] The above-mentioned surface pressing roller mechanism of the aluminum foil rewinding machine is characterized in that: both ends of the surface pressing roller are rotatably mounted on the mounting shaft through end bearings, and the mounting shaft is provided with an axial retaining ring for limiting the end bearings;

[0010] The connecting seat is provided with a convex ring, and both ends of the mounting shaft pass through the convex ring and extend into the connecting seat;

[0011] The two fixed pulleys are mounted on the frame via a small shaft, and the two linear slide rails are both mounted on the frame.

[0012] The above-mentioned surface pressing roller mechanism of an aluminum foil rewinding machine is characterized in that: a through hole is provided in the connecting seat, the connecting sleeve is inserted into the through hole, an adjusting bolt is connected to the internal thread of the connecting sleeve, a waist-shaped hole is provided on the outer wall of the connecting sleeve, a rope hole is provided on the top of the connecting sleeve, and the other end of the wire rope passes through the rope hole and is connected through a wire rope buckle.

[0013] The above-mentioned surface pressing roller mechanism of the aluminum foil rewinder is characterized in that: the connecting seat is provided with a transition portion near the bottom of the through hole, the head of the adjusting bolt is located at the transition portion, and the adjusting bolt drives the connecting sleeve to move up and down in the height direction;

[0014] The side wall of the connecting seat is provided with a radial hole, a set screw is passed through the radial hole, and the set screw extends into the waist-shaped hole and abuts against the bottom of the waist-shaped hole.

[0015] The above-mentioned surface pressing roller mechanism of the aluminum foil rewinding machine is characterized in that: a bearing seat for transmission installation of both ends of the worm is provided on the frame, one end of the worm extending out of the bearing seat is transmission-connected to the output shaft of the drive motor through a coupling, and a support for the coupling is provided on the frame.

[0016] The above-mentioned surface pressing roller mechanism of the aluminum foil rewinding machine is characterized in that: the two ends of the drive shaft extending out of the rope pulley are rotatably mounted on the frame through lower bearings, and the turbine sleeve is arranged on the end of the drive shaft extending out of the frame;

[0017] A spacer is provided between the rope pulley and the lower bearing, the spacer is sleeved on the driving shaft, a groove is provided on the rope pulley, and one end of two steel ropes is wound around the grooves of the two rope pulleys.

[0018] Compared with the prior art, the present invention has the following advantages:

[0019] 1. The dough pressing roller mechanism of the present invention includes a linear slide rail, a connecting seat, a connecting sleeve and a dough pressing roller. The connecting seat is used to realize the installation of the mounting shaft and the dough pressing roller, thereby providing an installation foundation, and the dough pressing roller can be rotatably installed on the mounting shaft to adapt to the unwinding of the aluminum foil roll; the linear slide rail is provided so that the connecting seat can slide along the linear slide rail through the connecting seat after installation, thereby driving the dough pressing roller to slide along the linear slide rail, thereby improving the adjustment accuracy.

[0020] 2. The utility model is provided with a dough pressure roller driving mechanism in order to drive the motor in the dough pressure roller driving mechanism to rotate, and drive the driving shaft and two pulleys installed on the driving shaft to rotate through the worm and the turbine. The rotation of the pulley drives the wire rope to be retracted and released. The wire rope to be retracted and released drives the installation shaft and the dough pressure roller to move through the connecting sleeve and the connecting seat to realize power drive.

[0021] To sum up, the utility model has a simple structure and a reasonable design. Under the action of the surface pressure roller driving mechanism, the surface pressure roller slides along the linear slide rail through the steel wire rope, thereby adapting to the change of the roll diameter from large to small when the aluminum foil roll is unwound, ensuring that the surface pressure roller always fits the surface of the aluminum foil roll and meets the requirements of aluminum foil rewinding.

[0022] The technical solution of the present invention is further described in detail below through the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a structural diagram of the present utility model.

[0024] Figure 2 It is a structural schematic diagram of the surface pressing roller mechanism of the present utility model.

[0025] Figure 3 It is a structural schematic diagram of the connecting seat and connecting sleeve of the utility model.

[0026] Figure 4 This is a structural diagram of the surface pressure roller driving mechanism of the utility model.

[0027] Figure 5 It is a structural schematic diagram of the rope pulley of the utility model.

[0028] Description of the accompanying drawings:

[0029] 1—surface pressing roller mechanism; 1-0—machine frame; 1-1—small shaft;

[0030] 1-2—fixed pulley; 1-4—linear slide;

[0031] 1-5—Connecting seat; 1-51—Convex ring; 1-52—Connecting bolt;

[0032] 1-53—transfer portion; 1-54—through hole; 1-6—mounting shaft;

[0033] 1-7—Surface pressure roller; 1-8—Axial retaining ring; 1-9—Connecting sleeve;

[0034] 1-91—Waist-shaped hole; 1-92—Rope hole; 1-10—Adjusting bolt;

[0035] 1-11—Wire rope buckle; 1-12—End bearing; 1-14—Set screw;

[0036] 2—Dough roller driving mechanism; 2-1—Driving motor; 2-2—Support;

[0037] 2-3—coupling; 2-4—worm; 2-5—bearing seat;

[0038] 2-6—turbine; 2-7—drive shaft;

[0039] 2-9—Lower bearing; 2-11—Spacer; 2-12—Pulley;

[0040] 2-13—Grooves; 3—Aluminum foil roll; 4—Wire rope. DETAILED DESCRIPTION

[0041] like Figures 1 to 5 As shown, the present invention comprises a noodle pressing roller mechanism 1 which is transmission-connected to a noodle pressing roller driving mechanism 2;

[0042] The dough pressing roller driving mechanism 2 includes a driving motor 2-1, a worm 2-4 and a turbine 2-6 meshing with the worm 2-4, a driving shaft 2-7 passing through the turbine 2-6, two rope pulleys 2-12 mounted on the driving shaft 2-7 and two steel wire ropes 4 with one end fixed and wound around the rope pulleys 2-12;

[0043] The dough pressing roller mechanism 1 includes two parallel and inclined linear slide rails 1-4, a connecting seat 1-5 provided on the two linear slide rails 1-4, a mounting shaft 1-6 provided between the two connecting seats 1-5, and a dough pressing roller 1-7 rotatably mounted on the mounting shaft 1-6, and each connecting seat 1-5 is provided with a connecting sleeve 1-9;

[0044] The other ends of the two steel wire ropes 4 are connected to the two connecting sleeves 1-9 after passing through the two fixed pulleys 1-2 respectively, and the steel wire ropes 4 drive the surface pressure roller 1-7 to move closer to or away from the aluminum foil roll 3.

[0045] In this embodiment, both ends of the surface pressing roller 1-7 are rotatably mounted on the mounting shaft 1-6 through end bearings 1-12, and the mounting shaft 1-6 is provided with an axial retaining ring 1-8 for limiting the end bearings 1-12;

[0046] The connecting seat 1-5 is provided with a convex ring 1-51, and both ends of the mounting shaft 1-6 pass through the convex ring 1-51 and extend into the connecting seat 1-5;

[0047] The two fixed pulleys 1-2 are mounted on the frame 1-0 via the small shaft 1-1, and the two linear guide rails 1-4 are both mounted on the frame 1-0.

[0048] In this embodiment, a through hole 1-54 is provided in the connecting seat 1-5, the connecting sleeve 1-9 is inserted into the through hole 1-54, the internal thread of the connecting sleeve 1-9 is connected with an adjusting bolt 1-10, a waist-shaped hole 1-91 is provided on the outer wall of the connecting sleeve 1-9, and a rope hole 1-92 is provided on the top of the connecting sleeve 1-9. The other end of the wire rope 4 passes through the rope hole 1-92 and is connected through a wire rope buckle 1-11.

[0049] In this embodiment, the connecting seat 1-5 is provided with a transition portion 1-53 near the bottom of the through hole 1-54. The head of the adjusting bolt 1-10 is located at the transition portion 1-53. The adjusting bolt 1-10 drives the connecting sleeve 1-9 to move up and down along the height direction.

[0050] The side wall of the connecting seat 1-5 is provided with a radial hole, and a set screw 1-14 is passed through the radial hole. The set screw 1-14 extends into the waist-shaped hole 1-91 and abuts against the bottom of the waist-shaped hole 1-91.

[0051] In this embodiment, a bearing seat 2-5 for transmission installation at both ends of the worm 2-4 is provided on the frame 1-0, and one end of the worm 2-4 extending out of the bearing seat 2-5 is transmission-connected to the output shaft of the drive motor 2-1 through a coupling 2-3, and a support 2-2 for the coupling 2-3 to pass through is provided on the frame 1-0.

[0052] In this embodiment, the two ends of the drive shaft 2-7 extending from the sheave 2-12 are rotatably mounted on the frame 1-0 through the lower bearing 2-9, and the turbine 2-6 is sleeved on the end of the drive shaft 2-7 extending from the frame 1-0;

[0053] A spacer sleeve 2-11 is provided between the rope pulley 2-12 and the lower bearing 2-9, and the spacer sleeve 2-11 is sleeved on the drive shaft 2-7. A groove 2-13 is provided on the rope pulley 2-12, and one end of two steel ropes 4 is wound around the grooves 2-13 of the two rope pulleys 2-12.

[0054] In this embodiment, it should be noted that Figure 1 In the initial state, when the aluminum foil roll 3 is installed, there is a gap between the aluminum foil roll 3 and the surface pressing rollers 1-7, which satisfies the bonding requirement during subsequent unwinding.

[0055] In this embodiment, the connecting seat 1-5 is connected to the slider of the linear slide rail 1-4 through a connecting bolt 1-52.

[0056] The purpose of setting a convex ring near the connecting seat 1-5 to the installation shaft 1-6 is to increase the thickness of the connecting seat 1-5 to facilitate the interference fit installation of the installation shaft 1-6 and reduce the weight of the connecting seat 1-5.

[0057] In this embodiment, the driving motor 2-1 is provided to provide driving force so that the worm 2-4 and the turbine 2-6 rotate to drive the rope wheel 2-12 to rotate, thereby realizing the rope releasing or rope taking-up action of the wire rope 4.

[0058] In this embodiment, in actual use, a through hole is opened on the rope wheel 2-12, and one end of the two steel ropes 4 passes through the through hole and is fixedly connected by a wire rope buckle, so that one end of the two steel ropes 4 is fixed and wound on the rope wheel 2-12.

[0059] In this embodiment, in actual use, two fixed pulleys 1-2 are provided to orient the other end of the steel wire rope 4 to facilitate movement requirements.

[0060] In this embodiment, in actual use, an adjusting bolt 1-10 is provided, and the adjusting bolt 1-10 and the connecting sleeve 1-9 are internally threadedly connected. This is so that by screwing the adjusting bolt 1-10, the connecting sleeve 1-9 is adjusted to move up and down along the height direction of the through hole 1-54, so as to meet the height requirement of the connecting sleeve 1-9 extending out of the top of the connecting seat 1-5, adapt to the connection needs of the other end of the wire rope 4, and improve the adaptability range.

[0061] In addition, the set screw 1-14 is provided to release the locking of the set screw 1-14 when the adjusting bolt 1-10 is screwed; after adjustment, the set screw 1-14 is inserted into the waist-shaped hole 1-91 and abuts against the bottom of the waist-shaped hole 1-91, thereby realizing the locking of the connecting sleeve 1-9 by the set screw 1-14, which is convenient for subsequent movement and pulling.

[0062] When the utility model is used specifically, during the unwinding process of the aluminum foil roll 3, the driving motor 2-1 rotates, and the driving shaft 2-7 and two rope pulleys 2-12 installed on the driving shaft 2-7 are driven to rotate through the worm 2-4 and the turbine 2-6. The rotation of the rope pulley 2-12 drives the steel wire rope 4 to unwind. When the steel wire rope 4 is unwound, the mounting shaft 1-6 and the surface pressure roller 1-7 move downward along the inclined linear slide rail 1-4 by their own weight through the connecting seat 1-5, so that the surface pressure roller 1-7 moves close to and away from the aluminum foil roll 3, so that the surface pressure roller 1-7 always fits the surface of the aluminum foil roll 3, thereby adapting to the change of the roll diameter from large to small when the aluminum foil roll is unwound, and meeting the requirements of aluminum foil rewinding;

[0063] Afterwards, the drive motor 2-1 can be operated to rotate in the opposite direction, and the wire rope 4 is retracted to drive the installation shaft 1-6 and the surface pressure roller 1-7 to move up and away from the inclined linear slide rail 1-4 through the connecting sleeve 1-9 and the connecting seat 1-5 to reset to facilitate the next aluminum foil rewinding requirement.

[0064] To sum up, the utility model has a simple structure and a reasonable design. Under the action of the surface pressure roller driving mechanism, the surface pressure roller slides along the linear slide rail through the steel wire rope, thereby adapting to the change of the roll diameter from large to small when the aluminum foil roll is unwound, ensuring that the surface pressure roller always fits the surface of the aluminum foil roll and meets the requirements of aluminum foil rewinding.

[0065] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any way. Any simple modification, change and equivalent structural change made to the above embodiment based on the technical essence of the present invention shall still fall within the scope of protection of the technical solution of the present invention.

Claims

1. A surface pressing roller mechanism of an aluminum foil rewinding machine, characterized in that: A dough pressing roller mechanism (1) comprising a dough pressing roller driving mechanism (2) and the dough pressing roller driving mechanism (2) being transmission-connected to the dough pressing roller driving mechanism (2); The surface pressing roller driving mechanism (2) comprises a driving motor (2-1), a worm (2-4) and a turbine (2-6) meshing with the worm (2-4) which are connected in sequence, a driving shaft (2-7) passing through the turbine (2-6), two rope wheels (2-12) mounted on the driving shaft (2-7), and two steel wire ropes (4) with one end fixed and wound around the rope wheels (2-12); The dough pressing roller mechanism (1) comprises two parallel and inclined linear slide rails (1-4), a connecting seat (1-5) arranged on the two linear slide rails (1-4), a mounting shaft (1-6) arranged between the two connecting seats (1-5), and a dough pressing roller (1-7) rotatably mounted on the mounting shaft (1-6), and each connecting seat (1-5) is provided with a connecting sleeve (1-9); The other ends of the two steel wire ropes (4) are connected to two connecting sleeves (1-9) after passing through two fixed pulleys (1-2) respectively, and the steel wire ropes (4) drive the surface pressure roller (1-7) to move closer to or away from the aluminum foil roll (3).

2. A surface pressing roller mechanism of an aluminum foil rewinding machine according to claim 1, characterized in that: Both ends of the surface pressing roller (1-7) are rotatably mounted on the mounting shaft (1-6) via end bearings (1-12); an axial retaining ring (1-8) for limiting the end bearings (1-12) is provided on the mounting shaft (1-6); The connecting seat (1-5) is provided with a convex ring (1-51), and both ends of the installation shaft (1-6) pass through the convex ring (1-51) and extend into the connecting seat (1-5); The two fixed pulleys (1-2) are mounted on the frame (1-0) via a small shaft (1-1), and the two linear slide rails (1-4) are both mounted on the frame (1-0).

3. The surface pressing roller mechanism of the aluminum foil rewinding machine according to claim 1, characterized in that: The connecting seat (1-5) is provided with a through hole (1-54), the connecting sleeve (1-9) is inserted into the through hole (1-54), the connecting sleeve (1-9) is internally threadedly connected with an adjusting bolt (1-10), the outer wall of the connecting sleeve (1-9) is provided with a waist-shaped hole (1-91), the top of the connecting sleeve (1-9) is provided with a rope hole (1-92), and the other end of the steel wire rope (4) passes through the rope hole (1-92) and is connected via a steel wire rope buckle (1-11).

4. The surface pressing roller mechanism of the aluminum foil rewinding machine according to claim 3, characterized in that: The connection seat (1-5) is provided with a transition portion (1-53) near the bottom of the through hole (1-54), the head of the adjustment bolt (1-10) is located at the transition portion (1-53), and the adjustment bolt (1-10) drives the connection sleeve (1-9) to move up and down along the height direction; The side wall of the connecting seat (1-5) is provided with a radial hole, a set screw (1-14) is passed through the radial hole, and the set screw (1-14) extends into the waist-shaped hole (1-91) and abuts against the bottom of the waist-shaped hole (1-91).

5. The surface pressing roller mechanism of the aluminum foil rewinding machine according to claim 1, characterized in that: The frame (1-0) is provided with a bearing seat (2-5) for driving and mounting the two ends of the worm (2-4); one end of the worm (2-4) extending out of the bearing seat (2-5) is drivingly connected to the output shaft of the driving motor (2-1) through a coupling (2-3); and the frame (1-0) is provided with a support (2-2) for the coupling (2-3) to pass through.

6. The surface pressing roller mechanism of the aluminum foil rewinding machine according to claim 1, characterized in that: The two ends of the driving shaft (2-7) extending out of the rope pulley (2-12) are rotatably mounted on the frame (1-0) through lower bearings (2-9), and the turbine (2-6) is sleeved on one end of the driving shaft (2-7) extending out of the frame (1-0); A spacer sleeve (2-11) is arranged between the rope wheel (2-12) and the lower bearing (2-9), and the spacer sleeve (2-11) is sleeved on the driving shaft (2-7). A groove (2-13) is arranged on the rope wheel (2-12), and one end of two steel ropes (4) is wound around the grooves (2-13) of the two rope wheels (2-12).