Automatic coiled material feeding device

By designing the automatic loading device of the coil, the motor drives the transmission rod to drive the lifting arm to hook up and load the coil, the waste and dangerous problems of manually lifting the coil in the seedling tray compression molding machine are solved, and automation is achieved Feeding improves production efficiency.

CN222524132UActive Publication Date: 2025-02-25DEHUI HUIFA STREET DONGSHENG AGRICULTURAL MACHINERY FACTORY
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421399574.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-19
Publication Date
2025-02-25
Estimated Expiration
2034-06-19

AI Technical Summary

Technical Problem

During the production process, the seedling tray compression molding machine requires manual lifting of large weight PVC coils, resulting in waste of manpower, risk of operation and inefficient production efficiency.

Method used

An automatic feeding device for coil material is designed, including the first and second connecting parts, a lifting arm, a transmission rod, a lifting motor and a reducer. The motor drives the lifting arm to hook the reel of coil material. And load the material.

Benefits of technology

It realizes automatic loading of coil materials, reduces human resource waste, improves work efficiency, reduces operational risks, and is suitable for coil materials of different diameters.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222524132U_ABST
    Figure CN222524132U_ABST
Patent Text Reader

Abstract

The utility model relates to an automatic coiled material feeding device which comprises a first connecting part, a second connecting part, a first lifting arm, a second lifting arm, a transmission rod, a lifting motor and a speed reducer. The first lifting arm and the second lifting arm are arranged in parallel, and the first lifting arm and the second lifting arm are connected through a transmission rod; two ends of the transmission rod are respectively pivoted with the first connecting part and the second connecting part; the lifting motor is connected with the input end of the speed reducer, and the output end of the speed reducer is connected with one end of the transmission rod. Manual carrying is replaced by motor driving, coiled materials are directly lifted to the use height, the mechanical degree is higher, manpower resource waste is reduced, harm to the health of personnel is avoided, operation is simpler, and working efficiency is improved. The automatic coiled material feeding device not only can be applied to a seedling raising tray compression molding machine, but also can be applied to other processing equipment needing coiled material feeding, and the application range is wider.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to an automatic coil material feeding device. Background Art

[0002] The seedling tray is an indispensable component of the rice transplanter, and its main function is to realize the rice seedling raising process. The seedling tray is made of polyvinyl chloride (PVC) and is formed by compression molding of the seedling tray compression molding machine. The polyvinyl chloride raw material for producing the seedling tray is generally a coil. Before the compression molding process, the PVC coil needs to be manually lifted to the feeding end of the seedling tray compression molding machine, but a roll of PVC coil is very heavy, and at least two adult male workers are required to lift it, which wastes labor; and when lifting and placing the coil, improper operation can easily pinch the hands, posing a hidden danger to the safety of the staff; in the case of insufficient manpower, only PVC coils with smaller diameters can be lifted, but due to the fast compression molding speed and large demand, new coils need to be replaced frequently, and replacing the coils will result in the production of seedling trays with many joints and incompleteness, resulting in an increase in waste trays and a waste of cost. Therefore, it is hoped to provide an automatic coil feeding device for a seedling tray compression molding machine. Summary of the invention

[0003] In order to solve the above technical problems, the utility model provides an automatic loading device for coiled materials, comprising a first connecting part, a second connecting part, a first lifting arm, a second lifting arm, a transmission rod, a lifting motor, and a reducer; the first connecting part and the second connecting part are arranged in parallel at the loading end of the frame; the first lifting arm and the second lifting arm are arranged in parallel, and the first lifting arm and the second lifting arm are connected by a transmission rod, and the transmission rod is a prism; the two ends of the transmission rod pass through the first lifting arm and the second lifting arm, and are pivotally connected to the first connecting part and the second connecting part respectively; the lifting motor is connected to the input end of the reducer, and the output end of the reducer is connected to one end of the transmission rod; the free ends of the first lifting arm and the second lifting arm are provided with hooks, and the inner sides of the hooks are provided with shaft grooves; the two ends of the reel of the coiled material are located in the shaft grooves of the first lifting arm and the second arm.

[0004] The first connecting part and the second connecting part have the same structure, and respectively include a connecting plate and a limiting frame. The limiting frame is sleeved on the frame and connected to the connecting plate.

[0005] Furthermore, the limiting frame is a U-shaped bolt, and the connecting plate is provided with a connecting through hole. The threaded column of the U-shaped bolt passes through the connecting through hole on the connecting plate and is fixed by a nut.

[0006] The transmission rod is preferably a hexagonal prism rod.

[0007] The shaft groove includes a first groove and a second groove, the first groove and the second groove are two semicircular grooves arranged in parallel, and the radius of the second groove is greater than the radius of the first groove; the first groove is arranged on the outside of the second groove, and bearings are respectively provided at both ends of the reel, and the bearings are located in the second groove.

[0008] The first lifting arm or the second lifting arm is provided with a rotating shaft motor, the output end of which is connected with a driving bevel gear; one end of the winding shaft of the coiled material matched therewith is provided with a driven bevel gear; the driving bevel gear is meshingly connected with the driven bevel gear.

[0009] The working principle of this utility model:

[0010] The utility model provides an automatic coil feeding device, wherein the first connecting portion and the second connecting portion are used to fix the feeding device to the feeding end of the frame of the seedling raising tray compression molding machine;

[0011] The purpose of the transmission rod between the first lifting arm and the second lifting arm being a prism is to prevent axial sliding at the connection between the lifting arm and the connecting part, and to ensure that the rotation torque of the transmission rod can be effectively transmitted to the lifting arm;

[0012] The output torque of the lifting motor is decelerated and increased through the reducer, and then transmitted to the transmission rod, which drives the first lifting arm and the second lifting arm to rotate simultaneously; the hook structure at the free end of the first lifting arm and the second lifting arm is used to hook up the reel of the coiled material; the shaft groove on the inner side of the hook is used to receive the reel of the coiled material.

[0013] When loading, the coil is rolled on the ground to the loading position, the lifting motor first drives the first lifting arm and the second lifting arm to rotate downward until the hook is lower than the reel of the coil, and then the coil is rolled above the hook of the first lifting arm and the second lifting arm, and finally the lifting motor drives the first lifting arm and the second lifting arm to rotate upward, the first lifting arm and the second lifting arm hook up the reel of the coil, and the two ends of the reel fall into the shaft groove to complete the loading.

[0014] The first connecting part and the second connecting part structure can be moved up and down and fixed on the upright column of the frame body, so as to adjust the height of the feeding device to adapt to coils of different diameters.

[0015] The second grooves of the first lifting arm and the second lifting arm are used to receive the bearings of the reel and act as bearing seats.

[0016] The torque output by the rotating shaft motor is transmitted through the driving bevel gear and the driven bevel gear to drive the winding shaft of the coil to rotate, thereby helping to release the coil and increasing the feeding speed of the coil.

[0017] Beneficial effects of the utility model:

[0018] The utility model provides an automatic coil feeding device, which directly lifts the coil to the use height by motor drive instead of manual handling, has a higher degree of mechanization, reduces waste of human resources, avoids harm to personnel's health, is simpler to operate, and improves work efficiency. The automatic coil feeding device provided by the utility model can be used not only on a seedling tray compression molding machine, but also on other processing equipment that requires coil feeding, and has a wider range of applications. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the structure of Example 1 of the utility model Figure 1 ;

[0020] Figure 2 This is a schematic diagram of the structure of Example 1 of the utility model Figure 2 ;

[0021] Figure 3 It is a schematic diagram of the local structure of the utility model;

[0022] Figure 4 It is a structural schematic diagram of the connection part of the utility model;

[0023] Figure 5 This is a schematic diagram of the shaft groove structure of Example 2 of the utility model;

[0024] Figure 6 This is a schematic diagram of the structure of Embodiment 3 of the present utility model;

[0025] Figure 7 It is a schematic diagram of the lifting arm of the utility model;

[0026] Figure 8 This is a partial structural diagram of Embodiment 3 of the present utility model;

[0027] Fig. 9 This is a schematic diagram of the structure before the lifting coil of the utility model;

[0028] Fig.10 This is a schematic diagram of the structure of the utility model after lifting the coil;

[0029] 1. first connecting part 2. second connecting part 3. first lifting arm 4. second lifting arm 5. transmission rod 6. lifting motor 7. reducer 8. frame 9. hook 10. shaft groove 11. reel 12. connecting plate 13. limit frame 14. first groove 15. second groove 16. rotating shaft motor 17. coil 18. active bevel gear 19. driven bevel gear. DETAILED DESCRIPTION

[0030] Embodiment 1,

[0031] See also Figure 1-4As shown, the present embodiment provides an automatic coil feeding device for a seedling tray compression molding machine, comprising a first connecting portion 1, a second connecting portion 2, a first lifting arm 3, a second lifting arm 4, a transmission rod 5, a lifting motor 6, and a reducer 7; the first connecting portion 1 and the second connecting portion 2 are arranged in parallel at the feeding end of a frame 8 of a seedling tray compression molding machine; the first lifting arm 3 and the second lifting arm 4 are arranged in parallel, and the first lifting arm 3 and the second lifting arm 4 are connected by a transmission rod 5, and the transmission rod 5 is a hexagonal prism; the first lifting arm 3 and the second arm 4 are correspondingly provided with hexagonal prism-shaped connecting holes, and the two ends of the transmission rod 5 are matched and connected with the prism-shaped connecting holes on the first lifting arm 3 and the second arm 4; the purpose of the transmission rod 5 being a prism is to prevent axial sliding at the connection between the lifting arm and the connecting portion, so as to ensure that the rotational torque of the transmission rod 5 can be effectively transmitted to the lifting arm;

[0032] The two ends of the transmission rod 5 pass through the first lifting arm 3 and the second lifting arm 4, and are respectively pivotally connected to the first connecting part 1 and the second connecting part 2 through bearings; the lifting motor 6 is connected to the input end of the reducer 7, and the output end of the reducer 7 is connected to one end of the transmission rod 5; the free ends of the first lifting arm 3 and the second lifting arm 4 are provided with hooks 9, and the inner side of the hooks 9 is provided with shaft grooves 10; the two ends of the reel 11 of the coil 17 are located in the shaft grooves 10 of the first lifting arm 3 and the second lifting arm 4.

[0033] The output torque of the lifting motor 6 is decelerated and torque-increased through the reducer 7, and is transmitted to the transmission rod 5, which drives the first lifting arm 3 and the second lifting arm 4 to rotate simultaneously; the hook 9 structure at the free end of the first lifting arm 3 and the second lifting arm 4 is used to hook up the reel 11 of the coiled material; the shaft groove 10 on the inner side of the hook 9 is used to receive the reel 11 of the coiled material.

[0034] The first connecting part 1 and the second connecting part 2 have the same structure, and respectively include a connecting plate 12 and a limiting frame 13, and the limiting frame 13 is sleeved on the frame 8 of the seedling tray compression molding machine and connected to the connecting plate 12. The first connecting part 1 and the second connecting part 2 are used to fix the feeding device to the feeding end of the frame 8 of the seedling tray compression molding machine; the first connecting part 1 and the second connecting part 2 can be moved up and down and fixed on the column of the frame 8, so as to adjust the height of the feeding device to adapt to coils of different diameters.

[0035] The limiting frame 13 is a U-shaped bolt, and a connecting through hole is provided on the connecting plate 12. The threaded column of the U-shaped bolt passes through the connecting through hole on the connecting plate 12 and is fixed by a nut.

[0036] The working process of this utility model:

[0037] See also Figure 9-10As shown, when loading, the lifting motor 6 first drives the first lifting arm 3 and the second lifting arm 4 to rotate downward until the hook 9 is lower than the reel 11 of the coil, and then rolls the coil on the ground to the loading position; then rolls the coil above the hook 9 of the first lifting arm 3 and the second lifting arm 4, so that the two ends of the reel of the coil are vertically corresponding to the shaft groove 10 of the first lifting arm 3 and the second lifting arm 4 respectively; finally, the lifting motor 6 drives the first lifting arm 3 and the second lifting arm 4 to rotate upward, and the hook 9 of the first lifting arm 3 and the second lifting arm 4 hooks the reel 11 of the coil, and the two ends of the reel 11 fall into the shaft groove 10, completing the loading. When the coil is fed, the reel can rotate in the shaft groove 10.

[0038] Embodiment 2,

[0039] See also Figure 5 As shown, this embodiment provides an automatic coil loading device. On the basis of Embodiment 1, the shaft groove 10 includes a first groove 14 and a second groove 15. The first groove 14 and the second groove 15 are two coaxially arranged semicircular grooves, and the radius of the second groove 15 is greater than the radius of the first groove 14. The first groove 14 is arranged on the outside of the second groove 15, and bearings are respectively provided at both ends of the reel 11. The bearings are located in the second groove 15. When the coil is fed, the reel rotates in the second groove 15 through its bearings.

[0040] Embodiment 3,

[0041] See also Figure 6-8 As shown, this embodiment provides an automatic loading device for coiled materials. On the basis of Embodiment 1 or 2, a rotating shaft motor 16 is provided on the first lifting arm 3, and an active bevel gear 18 is connected to the output end of the rotating shaft motor 16; a driven bevel gear 19 is provided at one end of the coiled material reel 11 that cooperates therewith; the active bevel gear 18 is meshingly connected with the driven bevel gear 19.

[0042] The torque output by the shaft motor 16 is transmitted through the active bevel gear 18 and the driven bevel gear 19 to drive the reel 11 of the coil to rotate, thereby helping to release the coil and increasing the speed of coil feeding.

Claims

1. A coiled material automatic feeding device, characterized in that: It includes a first connecting part, a second connecting part, a first lifting arm, a second lifting arm, a transmission rod, a lifting motor and a reducer; the first connecting part and the second connecting part are arranged in parallel at the loading end of the frame; the first lifting arm and the second lifting arm are arranged in parallel, and the first lifting arm and the second lifting arm are connected by the transmission rod; the two ends of the transmission rod pass through the first lifting arm and the second lifting arm, and are pivotally connected to the first connecting part and the second connecting part respectively; the lifting motor is connected to the input end of the reducer, and the output end of the reducer is connected to one end of the transmission rod; the free ends of the first lifting arm and the second lifting arm are provided with hooks, and the inner sides of the hooks are provided with shaft grooves; the two ends of the reel of the coil are located in the shaft grooves of the first lifting arm and the second lifting arm.

2. The automatic coil feeding device according to claim 1, characterized in that: The first connecting part and the second connecting part have the same structure, and respectively include a connecting plate and a limiting frame. The limiting frame is sleeved on the frame and connected to the connecting plate.

3. The automatic coil feeding device according to claim 2, characterized in that: The limiting frame is a U-shaped bolt, and the connecting plate is provided with a connecting through hole. The threaded column of the U-shaped bolt passes through the connecting through hole on the connecting plate and is fixed by a nut.

4. The automatic coil feeding device according to claim 1, characterized in that: The transmission rod is a prismatic rod.

5. The automatic coil feeding device according to claim 1 or 4, characterized in that: The transmission rod is a hexagonal prism rod.

6. The automatic coil feeding device according to claim 1, characterized in that: The shaft groove includes a first groove and a second groove, the first groove and the second groove are two semicircular grooves arranged in parallel, and the radius of the second groove is greater than the radius of the first groove; the first groove is arranged on the outside of the second groove, and bearings are respectively provided at both ends of the reel, and the bearings are located in the second groove.

7. The automatic coil feeding device according to claim 1, characterized in that: The first lifting arm or the second lifting arm is provided with a rotating shaft motor, the output end of which is connected with a driving bevel gear; one end of the winding shaft of the coiled material matched therewith is provided with a driven bevel gear; the driving bevel gear is meshingly connected with the driven bevel gear.