Wax printing dye vat
By designing a batik dyeing tank containing a support frame, a drive motor, a screw, a transmission assembly, a lift assembly and agitating assembly, the problem of operators in the prior art needs to lift cloth for a long time, and automatic operation and rapid dye removal are achieved , improves the efficiency of batik.
Patent Information
- Application Number
- CN202421324132.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-06-12
AI Technical Summary
When performing cloth batik batik, the operator needs to hold the cloth for a long time so that the cloth is completely immersed in water, and when taken out, it needs to hold it for a long time to avoid the dye liquid dropping into the water, which increases the labor burden of the operator. And it affects the speed of the batik.
A batik dyeing tank is designed, including a support frame, a drive motor, a screw, a transmission assembly, a lift assembly and a stirring assembly. The cloth is clamped through the clip, and the lifting component allows the cloth to enter the dye liquid. After completing the batik, the motor and screw system drive the cloth to move up between the pressure rollers, extrude the dye liquid, and realize automatic operation.
The operator does not need to hold the cloth in his hand to perform batik, which reduces the labor burden on the operator and quickly removes the dye liquid on the surface of the cloth, increasing the speed of batik.
Smart Images
Figure CN222524913U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dyeing vats, in particular to a batik dyeing vat. Background Art
[0002] Batik is an ancient traditional textile printing and dyeing handicraft of China's ethnic minorities. Batik is a process of drawing patterns on cloth with molten wax using a wax knife and then dyeing it with indigo. Once the wax is removed, the cloth surface will show a variety of patterns with white flowers on a blue background or blue flowers on a white background. The batik dyeing vat is a container used to mix and prepare the dye solution.
[0003] When batiking cloth in the existing batik dyeing vat, the operator needs to hold the cloth for a long time so that the cloth is completely immersed in water. At the same time, when taking the cloth out of the batik dyeing vat, in order to avoid a large amount of waste of dye on the surface of the cloth, the cloth needs to be held for a long time so that the dye on the surface of the cloth drips into the water. This not only increases the labor burden of the operator, but also greatly affects the speed of batiking the cloth as the dye drips into the water. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a batik dyeing vat for solving the problems raised in the above background technology.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A batik dyeing vat comprises a dyeing vat body, a support frame is fixedly provided on the top of the dyeing vat body, two driving rods are rotatably provided inside the support frame, a driving motor is fixedly provided on the right side of the support frame, the output end of the driving motor is fixedly connected to the driving rod on the right side, a mounting frame is fixedly provided on the top of the dyeing vat body, a screw is rotatably provided inside the mounting frame, one end of the screw is fixedly connected to the driving rod, and a connecting rod is fixedly provided on the other end of the screw, a transmission assembly is provided on the surface of the driving rod on the left side, a moving block is threadedly provided on the surface of the screw, a support rod is fixedly provided on the side of the moving block close to the center of the dyeing vat body, a pressure roller is rotatably provided on the surface of the support rod, a lifting assembly is provided on the top of the support frame, a clamp is provided on the support frame through the lifting assembly, and a stirring assembly is provided inside the dyeing vat body.
[0007] Preferably, the transmission assembly includes a first sprocket fixedly arranged on the surface of the left driving rod, a first transmission chain is meshedly arranged on the surface of the first sprocket, and the first transmission chain is meshed with another first sprocket.
[0008] Preferably, the lifting assembly includes a telescopic cylinder fixedly arranged on the top of the support frame, the output end of the telescopic cylinder passes through the support frame and extends to the interior of the support frame and is fixedly provided with a connecting block, the bottom of the connecting block is fixedly provided with a connecting plate, and the bottom of the connecting plate is fixedly connected to the clip.
[0009] Preferably, the stirring assembly includes a rotating motor fixedly arranged on the right side of the dye vat body, a stirring rod is fixedly arranged on the output end of the rotating motor, a second sprocket is fixedly arranged on the surface of the stirring rod, a second transmission chain is meshedly arranged on the surface of the second sprocket, the second transmission chain is meshed and connected to another second sprocket, and a stirring blade is fixedly arranged on the surface of the stirring rod.
[0010] Preferably, a sewage pump is fixedly arranged on the front side of the dye vat body, and a sewage inlet end of the sewage pump penetrates the dye vat body and extends to the interior of the dye vat body.
[0011] Preferably, there are multiple mounting frames, and the multiple mounting frames are linearly distributed on the top of the dye vat body.
[0012] Preferably, the surface of the screw rod is provided with two kinds of threads, and the rotation directions of the two threads are opposite.
[0013] Compared with the prior art, the utility model has the following beneficial effects: the batik dyeing cylinder first clamps the cloth by means of a clamp, and then the clamp and the cloth are allowed to enter the dye liquid by means of a lifting assembly; after the batik is completed, the driving motor is started to rotate the two driving rods, the three screws and the two connecting rods together; the driving rod on the left side rotates the transmission assembly to rotate the multiple screws on the rear side together; the screws rotate to make the two moving blocks on the surface of the screws approach each other; the two moving blocks approach each other and drive the two pressing rollers to approach each other through the supporting rods respectively; then the telescopic cylinder is driven to shorten the output end, so that the cloth moves upward away from the dye liquid; the cloth moves upward so that the cloth moves upward between the two pressing rollers, and most of the dye liquid on the surface of the cloth is squeezed out by the pressing rollers; the device does not require an operator to hold the cloth by hand for batik, thereby reducing the labor burden of the operator; at the same time, most of the dye liquid on the surface of the cloth can be quickly removed, thereby improving the speed of batik of the cloth. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is the structural survey drawing of the utility model;
[0015] Figure 2 This is a front cross-sectional view of the structure of the utility model;
[0016] Figure 3 This is a rear view of the structure of the utility model;
[0017] Figure 4 for Figure 1 A magnified view of the structure at A;
[0018] Figure 5 for Figure 1 Enlarged view of the structure at B.
[0019] In the figure: 1. dye vat body; 2. support frame; 3. drive motor; 4. drive rod; 5. mounting frame; 6. moving block; 7. screw rod; 8. connecting rod; 9. support rod; 10. pressure roller; 11. telescopic cylinder; 12. connecting block; 13. connecting plate; 14. clamp; 15. rotating motor; 16. stirring rod; 17. stirring blade; 18. first sprocket; 19. first transmission chain; 20. second sprocket; 21. second transmission chain; 22. sewage pump. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] Reference Figure 1-5A batik dyeing vat comprises a dyeing vat body 1, a sewage pump 22 is fixedly arranged on the front side of the dyeing vat body 1, a sewage inlet end of the sewage pump 22 penetrates the dyeing vat body 1 and extends to the inside of the dyeing vat body 1, and the sewage pump 22 is started to extract the dye liquid inside the dyeing vat body 1, so as to clean the inside, a support frame 2 is fixedly arranged on the top of the dyeing vat body 1, two driving rods 4 are rotatably arranged inside the support frame 2, a driving motor 3 is fixedly arranged on the right side of the support frame 2, and the output end of the driving motor 3 is fixedly connected to the driving rod 4 on the right side, a mounting frame 5 is fixedly arranged on the top of the dyeing vat body 1, a plurality of mounting frames 5 are linearly distributed on the top of the dyeing vat body 1, a screw 7 is rotatably arranged inside the mounting frame 5, and the screw 7 The surface of the screw rod 7 has two kinds of threads, and the rotation directions of the two threads are opposite. The two threads with different rotation directions can make the two moving blocks 6 on the surface approach or move away from each other when the screw rod 7 rotates. One end of the screw rod 7 is fixedly connected to the driving rod 4, and the other end of the screw rod 7 is fixedly provided with a connecting rod 8. The surface of the left driving rod 4 is provided with a transmission assembly, and the transmission assembly includes a first sprocket 18 fixedly provided on the surface of the left driving rod 4. The surface of the first sprocket 18 is meshed with a first transmission chain 19, and the first transmission chain 19 is meshed with another first sprocket 18. The rotation of the driving rod 4 drives the first sprocket 18 to rotate, and the rotation of the first sprocket 18 drives the other first sprocket 18 to rotate through the first transmission chain 19, so that the rear driving rod 4 and the connecting rod 8 are connected. The rod 8 and the screw 7 rotate, and the surface thread of the screw 7 is provided with a moving block 6, and a support rod 9 is fixedly provided on one side of the moving block 6 close to the center of the dye vat body 1, and a pressure roller 10 is rotatably provided on the surface of the support rod 9. A lifting assembly is provided on the top of the support frame 2, and the lifting assembly includes a telescopic cylinder 11 fixedly provided on the top of the support frame 2, and the output end of the telescopic cylinder 11 passes through the support frame 2 and extends to the inside of the support frame 2 and is fixedly provided with a connecting block 12, and a connecting plate 13 is fixedly provided at the bottom of the connecting block 12, and the bottom of the connecting plate 13 is fixedly connected to the clamp 14, driving the telescopic cylinder 11 to extend or shorten the output end, pushing the connecting block 12 to move downward, and the connecting block 12 moves downward and drives the clamp 14 to move downward together through the connecting plate 13, and the support frame 2 A clamp 14 is provided through the lifting component, and a stirring component is provided inside the dye vat body 1. The batik dye vat first clamps the cloth through the clamp 14, and then the clamp 14 and the cloth are put into the dye liquid through the lifting component. After the batik is completed, the driving motor 3 is started to rotate the two driving rods 4, the three screws 7 and the two connecting rods 8 together, the driving rod 4 on the left side rotates the transmission component to rotate the multiple screws 7 on the rear side together, the screw 7 rotates to make the two moving blocks 6 on its surface approach each other, the two moving blocks 6 approach each other and drive the two pressing rollers 10 to approach each other through the support rod 9 respectively, and then the telescopic cylinder 11 is driven to shorten the output end, so that the cloth moves upward away from the dye liquid, and the cloth moves upward so that the cloth moves upward between the two pressing rollers 10.Most of the dye liquid on the surface of the cloth is squeezed out by the pressing roller 10. The device does not require the operator to hold the cloth for batik dyeing, which reduces the operator's labor burden. At the same time, most of the dye liquid on the surface of the cloth can be quickly removed, thereby increasing the speed of cloth batik dyeing.
[0022] Specifically, the stirring assembly includes a rotating motor 15 fixedly arranged on the right side of the dye vat body 1, a stirring rod 16 is fixedly arranged at the output end of the rotating motor 15, a second sprocket 20 is fixedly arranged on the surface of the stirring rod 16, a second transmission chain 21 is meshedly arranged on the surface of the second sprocket 20, the second transmission chain 21 is meshedly connected with another second sprocket 20, a stirring blade 17 is fixedly arranged on the surface of the stirring rod 16, the rotating motor 15 is started to drive the stirring rod 16 on the rear side to rotate, the stirring rod 16 on the rear side rotates through the second sprocket 20 and the second transmission chain 21 to drive the stirring rod 16 on the front side to rotate, the stirring rod 16 rotates to drive the stirring blade 17 to rotate to stir the dye solution, so as to mix the dye and water inside the dye vat body 1.
[0023] The electrical components mentioned in this article are all connected to an external main controller and 220V mains electricity, and the main controller can be a conventional known device for controlling a computer or the like.
[0024] When in use: the cloth is clamped by the clip 14, and the output end of the telescopic cylinder 11 is driven to extend, so that the connecting block 12 and the connecting plate 13 move downward, and the connecting plate 13 moves downward to drive the cloth into the dye solution through the clip 14. After the batik is completed, the driving motor 3 is started to drive the driving rod 4 on the right side to rotate, and the driving rod 4 on the right side rotates to drive the screw rod 7 to rotate and drive the driving rod 4 on the left side to rotate through multiple connecting rods 8 and multiple connecting rods 8, and the driving rod 4 on the left side rotates to drive the first sprocket 18 to rotate, and the first sprocket 18 rotates to drive another first sprocket 18 to rotate through the first transmission chain 19, so that the multiple screw rods 7 on the front and rear sides rotate, and the screw rod 7 rotates to make the two moving blocks 6 on its surface approach each other, and the two moving blocks 6 approach each other and drive the two pressing rollers 10 to approach each other through the support rod 9 respectively, and then the telescopic cylinder 11 is driven to shorten the output end, so that the cloth moves upward away from the dye solution, and when the cloth moves upward, the cloth moves up and down between the two pressing rollers 10, and most of the dye solution on the cloth surface is squeezed out through the pressing roller 10.
[0025] In summary, in the batik dyeing cylinder, the cloth is first clamped by the clamp 14, and then the clamp 14 and the cloth are allowed to enter the dye liquid through the lifting assembly. After the batik is completed, the driving motor 3 is started to rotate the two driving rods 4, the three screws 7 and the two connecting rods 8 together. The driving rod 4 on the left side rotates the transmission assembly to rotate the multiple screws 7 on the rear side together. The rotation of the screw 7 makes the two moving blocks 6 on its surface approach each other. The two moving blocks 6 approach each other and drive the two pressing rollers 10 to approach each other through the support rod 9 respectively. Then the telescopic cylinder 11 is driven to shorten the output end, so that the cloth moves upward away from the dye liquid. When the cloth moves upward, the cloth moves upward between the two pressing rollers 10, and most of the dye liquid on the surface of the cloth is squeezed out by the pressing rollers 10. The device does not require the operator to hold the cloth by hand for batik, which reduces the labor burden of the operator. At the same time, most of the dye liquid on the surface of the cloth can be quickly removed, thereby improving the speed of batik.
[0026] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A batik dyeing vat, comprising a dyeing vat body (1), characterized in that: A support frame (2) is fixedly arranged on the top of the dye vat body (1), two driving rods (4) are rotatably arranged inside the support frame (2), a driving motor (3) is fixedly arranged on the right side of the support frame (2), the output end of the driving motor (3) is fixedly connected to the driving rod (4) on the right side, a mounting frame (5) is fixedly arranged on the top of the dye vat body (1), a screw rod (7) is rotatably arranged inside the mounting frame (5), one end of the screw rod (7) is fixedly connected to the driving rod (4), and the output end of the screw rod (7) is fixedly connected to the driving rod (4). A connecting rod (8) is fixedly arranged at the other end, a transmission assembly is arranged on the surface of the driving rod (4) on the left side, a moving block (6) is threadedly arranged on the surface of the screw rod (7), a support rod (9) is fixedly arranged on the side of the moving block (6) close to the center of the dye vat body (1), a pressure roller (10) is rotatably arranged on the surface of the support rod (9), a lifting assembly is arranged on the top of the support frame (2), a clamp (14) is arranged on the support frame (2) through the lifting assembly, and a stirring assembly is arranged inside the dye vat body (1).
2. A batik dyeing vat according to claim 1, characterized in that: The transmission assembly comprises a first sprocket (18) fixedly arranged on the surface of the left driving rod (4); a first transmission chain (19) is meshedly arranged on the surface of the first sprocket (18); and the first transmission chain (19) is meshed with another first sprocket (18).
3. The batik dyeing vat according to claim 1, characterized in that: The lifting assembly comprises a telescopic cylinder (11) fixedly arranged on the top of the support frame (2); an output end of the telescopic cylinder (11) penetrates the support frame (2) and extends to the interior of the support frame (2) and is fixedly provided with a connecting block (12); a connecting plate (13) is fixedly provided at the bottom of the connecting block (12); and the bottom of the connecting plate (13) is fixedly connected to a clamp (14).
4. The batik dyeing vat according to claim 1, characterized in that: The stirring assembly comprises a rotating motor (15) fixedly arranged on the right side of the dye vat body (1); a stirring rod (16) is fixedly arranged at the output end of the rotating motor (15); a second sprocket (20) is fixedly arranged on the surface of the stirring rod (16); a second transmission chain (21) is meshedly arranged on the surface of the second sprocket (20); the second transmission chain (21) is meshedly connected to another second sprocket (20); and a stirring blade (17) is fixedly arranged on the surface of the stirring rod (16).
5. The batik dyeing vat according to claim 1, characterized in that: A sewage pump (22) is fixedly arranged on the front side of the dye vat body (1); the sewage inlet end of the sewage pump (22) penetrates the dye vat body (1) and extends to the interior of the dye vat body (1).
6. The batik dyeing vat according to claim 1, characterized in that: There are multiple mounting frames (5), and the multiple mounting frames (5) are linearly distributed on the top of the dye vat body (1).
7. The batik dyeing vat according to claim 1, characterized in that: The surface of the screw rod (7) is provided with two kinds of threads, and the rotation directions of the two kinds of threads are opposite.