Light diesel generating set easy to disassemble

By adopting the design of quick disassembly and limit slide rails/slides in the diesel generator set, the problem of inconvenience in disassembly and repair of the diesel generator set is solved, and rapid disassembly and installation is achieved, and maintenance efficiency is improved.

CN222526399UActive Publication Date: 2025-02-25KUNHAO MARINE ENERGY ENGINEERING (TIANJIN) CO LTD
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Patent Information

Application Number
CN202421501141.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-02-25
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

The existing diesel generator sets are relatively inconvenient for disassembly and repair, and require the removal of multiple bolts, which is time-consuming and labor-intensive.

Method used

A lightweight and easy-to-disassemble diesel generator set is designed, using quick disassembly and assembly parts, including installation base plate and installation plate. Through the coordination of the limit slide rail and the limit slide chute, the rapid disassembly and installation of the main body of the diesel generator set is achieved.

Benefits of technology

The rapid disassembly and installation of diesel generator sets is realized, reducing the time and labor of disassembly and installation, and improving the speed and efficiency of maintenance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a light diesel generating set easy to disassemble, which belongs to the technical field of diesel generators, and comprises a diesel generating set main body used for generating power and an installation mechanism, the installation mechanism comprises a quick disassembly and assembly part, the quick disassembly and assembly part comprises an installation bottom plate and an installation plate, the diesel generating set body is installed on the installation plate, the installation plate is installed on the installation bottom plate in a limited sliding mode, the installation plate and the installation bottom plate are installed in a meshed sliding mode, the installation plate is pressed downwards to be meshed with the bottom plate to prevent the diesel generating set body from displacing, and the diesel generating set body is lifted so that the diesel generating set body can be disassembled conveniently and rapidly. The diesel generating set body is pushed outwards to complete disassembly, time and labor are saved during disassembly, rapid disassembly and assembly are facilitated, and the maintenance speed is increased.
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Description

Technical Field

[0001] The utility model relates to the field of diesel generators, and in particular to a light and easily detachable diesel generator set. Background Art

[0002] A diesel generator set is a power supply device that uses a diesel engine as the prime mover to drive a synchronous generator to generate electricity. The diesel engine drives the generator to convert the energy of the diesel into electrical energy. This is a power generation device that has the advantages of quick starting, easy operation and maintenance, low investment, and strong adaptability to the environment.

[0003] The bottom plate of a diesel generator set is usually welded, and then the diesel generator set is connected to the bottom plate by bolts. This method is relatively stable and has good protection performance, but it is inconvenient to disassemble and repair, and requires the removal of many bolts, which is time-consuming and laborious. How to invent a lightweight and easy-to-disassemble diesel generator set to improve these problems has become an urgent problem to be solved by technicians in this field. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides a lightweight and easily disassembled diesel generator set, aiming to improve the inconvenience in disassembling and repairing the diesel generator set.

[0005] The utility model is realized in this way: a light and easily disassembled diesel generator set, comprising a diesel generator set main body for generating electricity, and also comprising

[0006] The mounting mechanism comprises a quick disassembly component, the quick disassembly component comprises a mounting base plate and a mounting plate, the diesel generator set body is mounted on the mounting plate, the mounting plate is limitedly slidably mounted on the mounting base plate, and the mounting plate is slidably mounted in meshing engagement with the mounting base plate.

[0007] In a preferred technical solution of the utility model, the quick disassembly component also includes a limiting slide rail, which is fixedly installed on the bottom of the mounting plate. A limiting slide groove is provided on the mounting base plate, and the limiting slide rail slides in a limited manner inside the limiting slide groove.

[0008] In a preferred technical solution of the present invention, the bottom of the limiting slide rail is an isosceles trapezoid, the top of the limiting slide rail is fixedly connected to the mounting plate through a rectangular block, the inner upper part of the limiting slide groove cooperates with the isosceles trapezoid of the limiting slide rail, and the inner bottom of the limiting slide groove is a rectangular setting.

[0009] In a preferred technical solution of the present utility model, teeth are correspondingly provided at the bottom of the limiting slide groove and the bottom of the limiting slide rail.

[0010] In a preferred technical solution of the present invention, support shells are symmetrically arranged on both sides of the bottom of the mounting plate, a spring is fixedly connected to the top of the support shell, the spring is fixedly connected to the mounting plate, and a plurality of first pulleys are rotatably installed on the bottom of the support shell, and the first pulleys are located on the upper surface of the mounting base plate.

[0011] In a preferred technical solution of the utility model, a plurality of limiting sliding grooves are provided on the installation base plate, and a plurality of installation plates are installed inside the limiting sliding grooves for cooperation and limiting.

[0012] In a preferred technical solution of the present utility model, an auxiliary disassembly component is provided between the quick disassembly component and the diesel generator set body.

[0013] In a preferred technical solution of the utility model, the auxiliary disassembly part includes a support block, a lower threaded barrel is fixedly installed on the top of the support block, a lower threaded rod is threadedly connected to the inner top of the lower threaded barrel, a lower handle is fixedly sleeved on the top of the lower threaded rod, and a second pulley is rotatably installed on the bottom of the support block.

[0014] In a preferred technical solution of the utility model, the inner top of the lower threaded rod is threadedly connected to the upper threaded rod, an upper handle is fixedly sleeved on the upper part of the upper threaded rod, and a top plate is installed on the upper threaded rod.

[0015] In a preferred technical solution of the utility model, the top plate is rotationally connected to the top of the upper threaded rod in a limited position, and a plurality of second pulleys are equally spaced at the bottom of the support block.

[0016] The beneficial effects of the utility model are as follows: the utility model obtains a light and easily disassembled diesel generator set through the above design. When in use, multiple mounting plates are slid to appropriate positions. When the diesel generator set body is not placed on the mounting plates, the bottom two sides of the mounting plates are lifted up by springs in cooperation with the support shell and the first pulley (so that the limit slide rail will not mesh with the teeth at the bottom of the limit slide groove). The first pulley assists in facilitating the displacement of the mounting plates. When the diesel generator set body is placed on the mounting plate for installation, its weight will cause the limit slide rail to press down and keep meshing with the limit slide groove, so that the diesel generator set body is installed with bolts. The position of the motor group body is fixed. When the diesel generator set body needs to be disassembled for maintenance, the diesel generator set body is lifted at both ends (the limit slide rail is released from the engagement with the bottom teeth in the limit slide groove) and moved outward to facilitate the rapid disassembly of the diesel generator set body. If the diesel generator set body is heavy, the auxiliary disassembly parts are placed at the bottom of the diesel generator set body, and the diesel generator set body is lifted up by screwing the upper handle and the top plate, and then the diesel generator set body is pushed outward to complete the disassembly. The disassembly is time-saving and labor-saving, and is convenient for rapid disassembly and installation, thereby improving the speed of maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0018] Figure 1 This is a schematic diagram of the structure of one side of the main body of a diesel generator set provided by an embodiment of the utility model;

[0019] Figure 2 A schematic diagram of the structure of the other side of the main body of the diesel generator set provided in the embodiment of the utility model;

[0020] Figure 3 A schematic diagram of the installation mechanism structure provided by the embodiment of the utility model;

[0021] Figure 4 A schematic diagram of the structure of the quick disassembly and assembly parts provided in the embodiment of the utility model;

[0022] Figure 5 This is a schematic diagram of the auxiliary disassembly component structure provided in an embodiment of the utility model.

[0023] In the figure: 100-diesel generator set body; 200-installation mechanism; 210-quick disassembly part; 211-installation base plate; 212-installation plate; 213-limiting slide rail; 214-limiting slide groove; 215-support shell; 216-first pulley; 217-spring; 220-auxiliary disassembly part; 221-support block; 222-second pulley; 223-lower threaded cylinder; 224-lower threaded rod; 225-lower handle; 226-upper threaded rod; 227-upper handle; 228-top plate. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical solution and advantages of the implementation of the utility model clearer, the technical solution in the implementation of the utility model will be clearly and completely described below in conjunction with the drawings in the implementation of the utility model. Obviously, the described implementation is a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Embodiment 1:

[0026] See also Figure 1 and Figure 2 The utility model provides a technical solution: a light and easily disassembled diesel generator set, including a diesel generator set body 100 for generating electricity, and also including

[0027] The mounting mechanism 200 includes a quick disassembly component 210, and the quick disassembly component 210 includes a mounting base plate 211 and a mounting plate 212. The diesel generator set body 100 is mounted on the mounting plate 212, and the mounting plate 212 is slidingly mounted on the mounting base plate 211. The mounting plate 212 is engaged and slidably mounted with the mounting base plate 211. The mounting plate 212 is pressed down and engaged with the base plate 211 to prevent the diesel generator set body 100 from moving. The diesel generator set body 100 is lifted up to facilitate and quickly disassemble the diesel generator set body 100.

[0028] See also Figures 2 to 4 The quick disassembly component 210 also includes a limiting slide rail 213, which is fixedly installed at the bottom of the mounting plate 212. A limiting slide groove 214 is provided on the mounting base 211. The limiting slide rail 213 slides within the limiting slide groove 214 to prevent the diesel generator set body 100 from moving forward and backward.

[0029] The bottom of the limiting slide rail 213 is an isosceles trapezoid, the top of the limiting slide rail 213 is fixedly connected to the mounting plate 212 through a rectangular block, the inner upper part of the limiting slide groove 214 matches the isosceles trapezoid of the limiting slide rail 213, and the inner bottom of the limiting slide groove 214 is a rectangular setting. The bottom of the limiting slide groove 214 and the bottom of the limiting slide rail 213 are provided with teeth corresponding to the bottom of the limiting slide rail 213, and the teeth are used to limit the limiting slide rail 213 and the limiting slide groove 214, and when the diesel generator set body 100 is pressed down, it is used to prevent the diesel generator set body 100 from moving left and right. At the same time, the limiting slide rail 213 is an isosceles trapezoid, and its large bottom is at the bottom, which is used to prevent the diesel generator set body 100 from moving up and down.

[0030] Support shells 215 are symmetrically arranged on both sides of the bottom of the mounting plate 212. A spring 217 is fixedly connected to the top of the support shell 215. The spring 217 is fixedly connected to the mounting plate 212. A plurality of first pulleys 216 are rotatably installed at the bottom of the support shell 215. The first pulleys 216 are located on the upper surface of the mounting bottom plate 211. A plurality of limiting slide grooves 214 are provided on the mounting bottom plate 211. A plurality of mounting plates 212 are installed in the limiting slide grooves 214 in a matching manner. When there is no gravity above the mounting plate 212, the spring 217 cooperates with the support shell 215 and the first pulley 216 to lift the mounting plate 212, and at the same time facilitates the sliding adjustment of the position, and facilitates the alignment of the plurality of through holes provided above the mounting plate 212 with the mounting holes at the bottom of the diesel generator set body 100.

[0031] Embodiment 2:

[0032] See also Figure 1 and Figure 2 The utility model provides a technical solution: a light and easily disassembled diesel generator set, including a diesel generator set body 100 for generating electricity, and also including

[0033] The mounting mechanism 200 includes a quick disassembly component 210, and the quick disassembly component 210 includes a mounting base plate 211 and a mounting plate 212. The diesel generator set body 100 is mounted on the mounting plate 212, and the mounting plate 212 is slidingly mounted on the mounting base plate 211. The mounting plate 212 is engaged and slidably mounted with the mounting base plate 211. The mounting plate 212 is pressed down and engaged with the mounting base plate 211 to prevent the diesel generator set body 100 from moving. The diesel generator set body 100 is lifted up to facilitate and quickly disassemble the diesel generator set body 100.

[0034] See also Figures 2 to 4 The quick disassembly component 210 also includes a limiting slide rail 213, which is fixedly installed at the bottom of the mounting plate 212. A limiting slide groove 214 is provided on the mounting base 211. The limiting slide rail 213 slides within the limiting slide groove 214 to prevent the diesel generator set body 100 from moving forward and backward.

[0035] The bottom of the limiting slide rail 213 is an isosceles trapezoid, the top of the limiting slide rail 213 is fixedly connected to the mounting plate 212 through a rectangular block, the inner upper part of the limiting slide groove 214 matches the isosceles trapezoid of the limiting slide rail 213, and the inner bottom of the limiting slide groove 214 is a rectangular setting. The bottom of the limiting slide groove 214 and the bottom of the limiting slide rail 213 are provided with teeth corresponding to the bottom of the limiting slide rail 213, and the teeth are used to limit the limiting slide rail 213 and the limiting slide groove 214, and when the diesel generator set body 100 is pressed down, it is used to prevent the diesel generator set body 100 from moving left and right. At the same time, the limiting slide rail 213 is an isosceles trapezoid, and its large bottom is at the bottom, which is used to prevent the diesel generator set body 100 from moving up and down.

[0036] Support shells 215 are symmetrically arranged on both sides of the bottom of the mounting plate 212. A spring 217 is fixedly connected to the top of the support shell 215. The spring 217 is fixedly connected to the mounting plate 212. A plurality of first pulleys 216 are rotatably installed at the bottom of the support shell 215. The first pulleys 216 are located on the upper surface of the mounting bottom plate 211. A plurality of limiting slide grooves 214 are provided on the mounting bottom plate 211. A plurality of mounting plates 212 are installed in the limiting slide grooves 214 in a matching manner. When there is no gravity above the mounting plate 212, the spring 217 cooperates with the support shell 215 and the first pulley 216 to lift the mounting plate 212, and at the same time facilitates the sliding adjustment of the position, and facilitates the alignment of the plurality of through holes provided above the mounting plate 212 with the mounting holes at the bottom of the diesel generator set body 100.

[0037] See also Figure 3 and Figure 5 An auxiliary disassembly part 220 is provided between the quick disassembly part 210 and the diesel generator set body 100. The auxiliary disassembly part 220 includes a support block 221, a lower threaded barrel 223 is fixedly installed on the top of the support block 221, a lower threaded rod 224 is threadedly connected to the inner top of the lower threaded barrel 223, a lower handle 225 is fixedly sleeved on the top of the lower threaded rod 224, and a second pulley 222 is fixedly rotated at the bottom of the support block 221. An upper threaded rod 226 is threadedly connected to the inner top of the lower threaded rod 224, an upper handle 227 is fixedly sleeved on the upper part of the upper threaded rod 226, and a top plate 228 is installed on the upper part of the upper threaded rod 226. The top plate 228 is rotatably connected to the top limit of the upper threaded rod 226, and a plurality of second pulleys 222 are equally dividedly arranged at the bottom of the support block 221. When it is difficult to lift the diesel generator set body 100 by manpower, the auxiliary disassembly component 220 is placed between the quick disassembly component 210 and the diesel generator set body 100, and the lower threaded rod 224 and the upper threaded rod 226 are raised by rotating the lower handle 225 and the upper handle 227 to lift the diesel generator set body 100, and the second pulley 222 is used to facilitate the movement of the diesel generator set body 100.

[0038] Working principle: Install the mounting plate 212 according to the position of the screw hole at the bottom of the diesel generator set body 100, so that the mounting plate 212 is located directly below the screw hole of the diesel generator set body 100, and slide multiple mounting plates 212 to a suitable position. When the diesel generator set body 100 is not placed on the mounting plate 212, the bottom sides of the mounting plate 212 are lifted up by the spring 217 in conjunction with the support shell 215 and the first pulley 216 (so that the limiting slide rail 213 will not engage with the teeth at the bottom of the limiting slide groove 214). The first pulley 216 assists in facilitating the displacement of the mounting plate 212. When the diesel generator set body 100 is placed on the mounting plate 212 for installation, its weight will cause the limiting slide rail 213 to press down and engage with the limiting slide groove 214 remains engaged, and the diesel generator set body 100 is fixed in position by installing bolts. When the diesel generator set body 100 needs to be disassembled for maintenance, the diesel generator set body 100 is lifted at both ends (the limiting slide rail 213 is released from the engagement with the bottom teeth in the limiting slide groove 214) and moved outward to facilitate and quickly disassemble the diesel generator set body 100. If the diesel generator set body 100 is heavy, the auxiliary disassembly part 220 is placed at the bottom of the diesel generator set body 100, and the diesel generator set body 100 is lifted up by screwing the upper handle 227 and the top plate 228, and then the diesel generator set body 100 is pushed outward to complete the disassembly.

[0039] The above description is only the preferred implementation of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A light and easily disassembled diesel generator set, comprising a diesel generator set body for generating electricity, characterized in that: Also includes The mounting mechanism comprises a quick disassembly component, the quick disassembly component comprises a mounting base plate and a mounting plate, the diesel generator set body is mounted on the mounting plate, the mounting plate is limitedly slidably mounted on the mounting base plate, and the mounting plate is slidably mounted in meshing engagement with the mounting base plate.

2. A lightweight and easily disassembled diesel generator set as claimed in claim 1, characterized in that: The quick disassembly component also includes a limiting slide rail, which is fixedly installed on the bottom of the mounting plate. A limiting slide groove is provided on the mounting bottom plate, and the limiting slide rail is limitedly slidable inside the limiting slide groove.

3. A lightweight and easily disassembled diesel generator set as claimed in claim 2, characterized in that: The bottom of the limiting slide rail is an isosceles trapezoid, the top of the limiting slide rail is fixedly connected to the mounting plate through a rectangular block, the inner upper part of the limiting slide groove matches the isosceles trapezoid of the limiting slide rail, and the inner bottom of the limiting slide groove is a rectangular setting.

4. A lightweight and easily disassembled diesel generator set as claimed in claim 3, characterized in that: The bottom of the limiting slide groove and the bottom of the limiting slide rail are correspondingly provided with teeth.

5. A lightweight and easily disassembled diesel generator set as claimed in claim 2, characterized in that: Support shells are symmetrically arranged on both sides of the bottom of the mounting plate, a spring is fixedly connected to the top of the support shell, the spring is fixedly connected to the mounting plate, and a plurality of first pulleys are rotatably installed on the bottom of the support shell, and the first pulleys are located on the upper surface of the mounting base plate.

6. A lightweight and easily disassembled diesel generator set as claimed in claim 2, characterized in that: The installation bottom plate is provided with a plurality of limit sliding grooves, and a plurality of installation plates are installed inside the limit sliding grooves to cooperate with the limit position.

7. A lightweight and easily disassembled diesel generator set as claimed in claim 1, characterized in that: An auxiliary disassembly component is provided between the quick disassembly component and the diesel generator set body.

8. A lightweight and easily disassembled diesel generator set as claimed in claim 7, characterized in that: The auxiliary disassembly component includes a support block, a lower threaded barrel is fixedly installed on the top of the support block, a lower threaded rod is threadedly connected to the inner top of the lower threaded barrel, a lower handle is fixedly sleeved on the top of the lower threaded rod, and a second pulley is installed on the bottom of the support block for limited rotation.

9. A lightweight and easily disassembled diesel generator set as claimed in claim 8, characterized in that: The inner top of the lower threaded rod is threadedly connected to the upper threaded rod, an upper handle is fixedly sleeved on the upper part of the upper threaded rod, and a top plate is installed on the upper part of the upper threaded rod.

10. A lightweight and easily disassembled diesel generator set as claimed in claim 9, characterized in that: The top plate is rotationally connected to the top of the upper threaded rod in a limited manner, and a plurality of second pulleys are equally spaced at the bottom of the support block.