Secondary quenching device for carbon black

By setting up a stirring assembly and a heat exchange assembly in the carbon black secondary quench device, the problem of poor cooling effect caused by the aggregation of carbon black particles is solved, and a more efficient cooling effect is achieved.

CN222528385UActive Publication Date: 2025-02-25SHANDONG ZHONGXIANG NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202421324669.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-02-25
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

When the existing carbon black production equipment cools the carbon black particles, the carbon black particles accumulate and cannot fully contact the cooling device, affecting the cooling effect.

Method used

A carbon black secondary quenching device is designed to adjust the high-temperature carbon black particles to a high place by setting up a stirring assembly, and the path of the coolant is increased through the heat exchange assembly, thereby optimizing the cooling effect.

Benefits of technology

Through the action of the stirring module, the carbon black particles can fully contact the coolant, improving the cooling efficiency; the heat exchange module increases the path of the coolant, further improving the cooling effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of carbon black production, in particular to a secondary quenching device for carbon black. The device comprises a mounting assembly, a stirring assembly is arranged in the center in the mounting assembly and used for taking to-be-cooled high-temperature carbon granules stacked at the bottom to the high position, the periphery of the mounting assembly is wrapped with a heat exchange assembly used for increasing the path for cooling liquid to pass through in the same space, and a conveying assembly is arranged on one side of the heat exchange assembly and communicates with the mounting assembly. The conveying assembly is used for extracting the cooled carbon granules; according to the secondary quenching device for the carbon black, the stirring assembly is used for taking high-temperature carbon particles to be cooled stacked at the bottom to a high position, the path for cooling liquid to pass through in the same space is increased through the heat exchange assembly, then the conveying assembly is used for extracting the cooled carbon particles, and the extraction pump forms negative pressure in the suction pipe and the power pipe; and the sieve plate can prevent the carbon particles from being sucked into the power pipe to block the pipeline.
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Description

Technical Field

[0001] The utility model relates to the technical field of carbon black production, in particular to a carbon black secondary quenching device. Background Art

[0002] Carbon black secondary quenching device is a key equipment in the carbon black production process, which is used to quickly cool the formed carbon black particles to avoid the continued thermal cracking reaction and ensure the quality of the final product. Carbon black production usually includes two main parts: carbon black furnace and secondary quenching device. The secondary quenching device usually consists of the following components: cooler, separator, conveying system and control system.

[0003] There are many existing technologies for carbon black production equipment, such as:

[0004] Chinese patent publication number CN214693962U discloses an energy-saving manufacturing device for carbon black, which includes a combustion chamber and a water pump, a spraying mechanism is arranged at the top of the inner wall of the combustion chamber, a filtering mechanism is arranged at the bottom of the inner wall of the combustion chamber, the spraying mechanism includes a motor, the bottom of the motor is fixedly connected to the top of the combustion chamber through a support rod, one end of the motor output shaft is fixedly connected to a rotating rod through a coupling, the bottom end of the rotating rod penetrates the combustion chamber and extends to the inside of the combustion chamber, and the utility model relates to the technical field of carbon black production. In the energy-saving manufacturing device for carbon black, when the flue gas is cooled, the motor is started to drive the first spray disc to rotate, the first spray disc drives the second spray disc to rotate through the first teeth and the second teeth, so that the two spray discs rotate to spray, the spraying density is higher, the flue gas is more fully in contact with water, the cooling effect is better, and the cooling time is shortened.

[0005] When the existing carbon black production device cools the carbon black, after the high-temperature carbon black particles are added to the cooling device, a large number of carbon black particles will gather together, resulting in the carbon black particles being unable to fully contact with the cooling device.

[0006] In view of this, we propose a carbon black secondary quenching device, which uses a stirring component to transfer the high-temperature carbon black particles added to the bottom of the cooling kettle to a higher place, and then increases the path of the coolant passing through the heat exchange arm through a heat exchange component, thereby optimizing the cooling effect. Utility Model Content

[0007] The utility model aims to provide a carbon black secondary quenching device to solve the problems raised in the above background technology.

[0008] To achieve the above-mentioned purpose, the utility model provides a carbon black secondary rapid cooling device, including a mounting assembly, a stirring assembly is provided in the center of the mounting assembly, the stirring assembly is used to transfer the high-temperature carbon particles to be cooled accumulated at the bottom to a higher place, the mounting assembly is wrapped with a heat exchange assembly on the periphery, which is used to increase the path of the coolant passing through the same space, a conveying assembly is provided on one side of the heat exchange assembly, the conveying assembly is connected to the mounting assembly, and the conveying assembly is used to extract the cooled carbon particles.

[0009] As a further improvement of the technical solution, the installation assembly includes a quenching kettle, a kettle cover is provided on the top of the quenching kettle, a mounting seat is provided at the center of the top of the kettle cover, and a material taking port is opened on one side of the mounting seat.

[0010] As a further improvement of the present technical solution, the stirring assembly includes a motor arranged on a mounting seat, the motor is coaxially connected to a main rod in the quenching kettle, the top of the main rod is coaxially connected to a moving paddle, and the radius of the moving paddle gradually decreases from bottom to top.

[0011] As a further improvement of the technical solution, the heat exchange assembly includes a heat exchange arm sleeved on the periphery of the quench kettle, a threaded pipe is opened in the heat exchange arm, and the threaded pipe is provided with interfaces at both ends of the heat exchange arm.

[0012] As a further improvement of the present technical solution, the conveying assembly includes a suction pipe arranged in the material taking port and a power pipe and an outlet pipe connected to the outside of the material taking port, a sieve plate is provided between the power pipe and the outlet pipe, and an end of the power pipe away from the suction pipe is connected to an extraction pump.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] In the carbon black secondary rapid cooling device, a stirring component is provided to transfer the high-temperature carbon particles to be cooled accumulated at the bottom to a higher place, a heat exchange component is used to increase the path for the coolant to pass through the same space, and a conveying component is used to extract the cooled carbon particles. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the utility model;

[0016] Figure 2 It is a cutaway diagram of the overall structure of an embodiment of the utility model;

[0017] Figure 3 It is a cutaway view of the installation assembly of an embodiment of the utility model;

[0018] Figure 4 This is a structural diagram of a stirring assembly according to an embodiment of the utility model;

[0019] Figure 5 This is a cross-sectional view of a heat exchange component according to an embodiment of the utility model;

[0020] Figure 6 This is a cross-sectional view of a conveying component according to an embodiment of the present utility model.

[0021] The meaning of each number in the figure is:

[0022] 10. Installation assembly; 11. Rapid cooling kettle; 12. Kettle cover; 13. Mounting seat; 14. Material taking port;

[0023] 20. Stirring assembly; 21. Motor; 22. Main rod; 23. Moving paddle;

[0024] 30. heat exchange assembly; 31. heat exchange arm; 32. threaded pipe; 33. interface;

[0025] 40. Conveying assembly; 41. Suction pipe; 42. Power pipe; 43. Outlet pipe; 44. Extraction pump; 45. Screen plate. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] Example

[0028] See also Figure 1-Figure 6 As shown, this embodiment provides a carbon black secondary rapid cooling device, including a mounting assembly 10, a stirring assembly 20 is provided at the center of the mounting assembly 10, the stirring assembly 20 is used to transfer the high-temperature carbon particles to be cooled accumulated at the bottom to a higher place, the mounting assembly 10 is wrapped with a heat exchange assembly 30 on the periphery, which is used to increase the path for the coolant to pass through the same space, a conveying assembly 40 is provided on one side of the heat exchange assembly 30, the conveying assembly 40 is connected to the mounting assembly 10, and the conveying assembly 40 is used to extract the cooled carbon particles.

[0029] Working principle: When the carbon black secondary rapid cooling device provided by the utility model is used, the stirring component 20 is used to transfer the high-temperature carbon particles to be cooled accumulated at the bottom to a higher place, the heat exchange component 30 is used to increase the path of the coolant passing through the same space, and then the conveying component 40 is used to extract the cooled carbon particles.

[0030] In order to transfer the high-temperature carbon particles to be cooled accumulated at the bottom to a higher place, the mounting assembly 10 includes a quenching kettle 11, a kettle cover 12 is provided on the top of the quenching kettle 11, a mounting seat 13 is provided at the top center of the kettle cover 12, and a material taking port 14 is provided on one side of the mounting seat 13 of the kettle cover 12; the stirring assembly 20 includes a motor 21 arranged on the mounting seat 13, the motor 21 is coaxially connected to a main rod 22 in the quenching kettle 11, and a maneuvering paddle 23 is coaxially connected to the top of the main rod 22, and the radius of the maneuvering paddle 23 gradually decreases from bottom to top; after the power is turned on, the motor 21 drives the main rod 22 to drive the maneuvering paddle 23 coaxially connected thereto to rotate, and since the maneuvering paddle 23 is arranged to have a radius that gradually decreases from bottom to top, the high-temperature carbon particles at the bottom are transferred to a higher place by the maneuvering paddle 23, and the high-temperature carbon particles after rising lose their supporting force due to the reduction in the radius of the maneuvering paddle 23, and thus fall to the bottom again, and this cycle continues.

[0031] In order to increase the number of paths through which the coolant passes in the same space, the heat exchange assembly 30 includes a heat exchange arm 31 that is sleeved on the outer periphery of the quenching kettle 11, and a threaded pipe 32 is opened in the heat exchange arm 31. The threaded pipe 32 is provided with interfaces 33 at both ends of the heat exchange arm 31; the threaded pipe 32 opened in the heat exchange arm 31 is in a continuously rising state, ensuring that the coolant passes through more paths in a limited space, thereby increasing the cooling effect.

[0032] In order to extract the cooled carbon particles, the conveying assembly 40 includes a suction pipe 41 arranged in the material taking port 14, a power pipe 42 and an outlet pipe 43 connected to the outside of the material taking port 14, a sieve plate 45 is provided between the power pipe 42 and the outlet pipe 43, and an extraction pump 44 is connected to the end of the power pipe 42 away from the suction pipe 41; after the carbon particles are cooled, the power of the extraction pump 44 is turned on, and the extraction pump 44 forms a negative pressure in the suction pipe 41 and the power pipe 42, and then extracts the carbon particles in the quenching kettle 11 into the outlet pipe 43. The sieve plate 45 can prevent the carbon particles from being sucked into the power pipe 42 and causing blockage of the pipeline.

[0033] When the carbon black secondary quenching device provided in the utility model is used, the stirring assembly 20 is used to transfer the high-temperature carbon particles to be cooled accumulated at the bottom to a higher place. Specifically, after the power is turned on, the motor 21 drives the main rod 22 to drive the transfer paddle 23 coaxially connected thereto to rotate. Since the transfer paddle 23 is set to have a radius that gradually decreases from bottom to top, the high-temperature carbon particles at the bottom are transferred to a higher place by the transfer paddle 23. After rising, the high-temperature carbon particles lose their supporting force due to the reduction in the radius of the transfer paddle 23, and thus fall to the bottom again, and this process is repeated continuously; through the heat exchange assembly 30 Increase the paths through which the coolant passes in the same space. Specifically, the threaded pipe 32 opened in the heat exchange arm 31 is in a continuously rising state, ensuring that the coolant passes through more paths in a limited space, thereby increasing the cooling effect. The conveying component 40 is then used to extract the cooled carbon particles. Specifically, after the carbon particles are cooled, the power of the extraction pump 44 is turned on. The extraction pump 44 forms a negative pressure in the suction pipe 41 and the power pipe 42, and then the carbon particles in the quenching kettle 11 are extracted into the outlet pipe 43. The sieve plate 45 can prevent the carbon particles from being sucked into the power pipe 42 and causing blockage in the pipeline.

[0034] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A carbon black secondary quenching device, characterized in that: The invention comprises a mounting assembly (10), wherein a stirring assembly (20) is provided at the center of the mounting assembly (10), and the stirring assembly (20) is used to transfer the high-temperature carbon particles to be cooled accumulated at the bottom to a higher place; a heat exchange assembly (30) is wrapped around the periphery of the mounting assembly (10), and is used to increase the path for the coolant to pass through the same space; a conveying assembly (40) is provided on one side of the heat exchange assembly (30), and the conveying assembly (40) is connected to the mounting assembly (10), and the conveying assembly (40) is used to extract the cooled carbon particles.

2. The carbon black secondary quenching device according to claim 1, characterized in that: The mounting assembly (10) comprises a quenching kettle (11), the top of the quenching kettle (11) is provided with a kettle cover (12), the top center of the kettle cover (12) is provided with a mounting seat (13), and the kettle cover (12) is provided with a material taking port (14) on one side of the mounting seat (13).

3. The carbon black secondary quenching device according to claim 2, characterized in that: The stirring assembly (20) comprises a motor (21) arranged on a mounting seat (13), wherein the motor (21) is coaxially connected to a main rod (22) in the quenching kettle (11), and a maneuvering paddle (23) is coaxially connected to the top of the main rod (22), wherein the radius of the maneuvering paddle (23) gradually decreases from bottom to top.

4. The carbon black secondary quenching device according to claim 2, characterized in that: The heat exchange assembly (30) comprises a heat exchange arm (31) sleeved on the outer periphery of the quenching kettle (11), a threaded pipe (32) is provided in the heat exchange arm (31), and interfaces (33) are provided at both ends of the heat exchange arm (31).

5. The carbon black secondary quenching device according to claim 2, characterized in that: The conveying assembly (40) comprises a suction pipe (41) arranged in the material taking port (14), and a power pipe (42) and an outlet pipe (43) connected to the outside of the material taking port (14); a sieve plate (45) is provided between the power pipe (42) and the outlet pipe (43); and an end of the power pipe (42) away from the suction pipe (41) is connected to an extraction pump (44).

Citation Information

Patent Citations

  • Energy-saving manufacturing device for carbon black

    CN214693962U