Experimental device for multiple cooling modes of flame thermal shock

By designing an automated device for thermal shock experiment of coatings, the problem of time-consuming and labor-consuming manual operation during simultaneous experiments of multiple test pieces is solved, and the automatic installation of test pieces and multiple cooling methods are realized, reducing the Experimental cost and improved efficiency.

CN222529302UActive Publication Date: 2025-02-25HUNAN JIANGYE COATING TECH CO LTD
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Patent Information

Application Number
CN202420997115.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2025-02-25
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

In the static flame thermal shock experiment of coating, multiple test pieces need to be manually removed and installed during the experiment at the same time, which is time-consuming and labor-intensive, resulting in high experimental costs.

Method used

Design a flame thermal shock experimental device, including base, servo motor, circular support plate, fixture, sink, flame spray gun and quench air pipe, and automatically install and rotate the test piece through servo motor and fixture. cool down.

Benefits of technology

The automation of simultaneous experiments of multiple test pieces is realized, saving experimental time and manpower, reducing experimental costs, and supporting multiple cooling methods to improve experimental efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a flame thermal shock multi-cooling mode experiment device, which comprises a base, a circular support plate, a water tank, a flame spray gun and a plurality of clamps, a servo motor is arranged on the base, one end of the circular support plate is fixedly connected with an output shaft of the servo motor, and the circular support plate is coaxial with the output shaft of the servo motor; the clamps are used for clamping test pieces, the clamps are connected with the side face of the supporting plate through supporting rods, and the multiple clamps are located on the same circumference and evenly arranged on the circumference; the water tank is arranged right below the clamp; the flame spray gun is fixed on the base and arranged on the circumference where the test piece is located; and the flame spray gun and the servo motor are respectively connected with the controller. The device is simple in structure, comprises a plurality of clamps, can clamp a plurality of test pieces at one time, and improves the experiment efficiency. Meanwhile, the water tank and the shock cooling air pipe are arranged, so that the test piece can be cooled in different cooling modes; the experiment time and labor are saved, and the experiment cost is reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of coating static flame thermal shock experimental equipment, in particular to a flame thermal shock multiple cooling mode experimental device. Background Art

[0002] At present, in the static flame thermal shock test of coatings with multiple test pieces, the test pieces are fixed. When multiple test pieces need to be tested at the same time, manual operations of removing and installing the test pieces are required, which is time-consuming and labor-intensive, places high labor intensity on workers, and increases the cost of the experiment. Utility Model Content

[0003] In order to solve the above technical problems, the utility model provides a flame thermal shock multiple cooling mode experimental device which has a simple structure, a high degree of automation and can realize simultaneous experiments on multiple test pieces.

[0004] The technical scheme adopted by the utility model is: a flame thermal shock multiple cooling mode experimental device, comprising a base, a circular support plate, a water tank, a flame spray gun and a plurality of clamps, wherein a servo motor is arranged on the base, one end of the circular support plate is fixedly connected to the output shaft of the servo motor, and the circular support plate is coaxial with the output shaft of the servo motor; the clamp is used to clamp the test piece, the clamp is connected to the side of the circular support plate through a support rod, and a plurality of clamps are located on the same circumference and are evenly arranged on the circumference; the water tank is arranged directly below the clamp; the flame spray gun is fixed on the base, arranged on the circumference where the test piece is located, and can heat the test piece; the flame spray gun and the servo motor are respectively connected to a controller.

[0005] Furthermore, it also includes a quenching air pipe, the outlet of which is arranged on the circumference of the test piece, so as to cool the test piece on a fixture; the quenching air pipe is connected to the controller.

[0006] Furthermore, a water inlet and a water outlet are provided on the water tank, and the water inlet is connected to a tap water pipe.

[0007] Further, four clamps are included.

[0008] Compared with the prior art, the beneficial effects of the utility model are:

[0009] The utility model has a simple structure and includes multiple clamps. When multiple test pieces are to be tested, multiple test pieces can be clamped at one time, and the heating time and cooling time can be set to observe and wait for the results, thereby improving the experimental efficiency. At the same time, the utility model is provided with a water tank and a quenching air pipe, which can cool the test piece by air, or by water, or by a combination of air cooling and water cooling; there is no need to switch equipment or manually replace test pieces in the middle, which saves experimental time and manpower and reduces experimental costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 It is the front view of the utility model.

[0011] Figure 2 It is a side view of the utility model. DETAILED DESCRIPTION

[0012] The utility model is further described below in conjunction with the accompanying drawings.

[0013] like Figure 1 , Figure 2 As shown, the utility model includes four fixtures 1, a test piece 2, four support rods 3, a circular support plate 4, a water tank 5, a water tank water inlet pipe 14, a water tank water outlet pipe 13, a flame spray gun 6, a rotating drive platform 7, a servo motor 8, a quenching air pipe 9, a controller and a base. The base includes a rotating platform mounting column 10, a flame spray gun mounting column 11, and a test platform 12. The rotating platform mounting column 10 and the flame spray gun mounting column 11 are installed on the test platform 12, and the flame spray gun mounting column 11 is located behind the rotating platform mounting column 10.

[0014] The rotating platform mounting column 10 is provided with a servo motor 8, one end of the circular support plate 4 is fixedly connected to the output shaft of the servo motor 8, the circular support plate 4 is coaxial with the output shaft of the servo motor 8, and the circular support plate 4 can rotate under the drive of the servo motor 8. The fixture 1 is used to clamp the test piece 2, and the fixture 1 is connected to the side of the circular support plate 4 through the support rod 3. The four fixtures are located on the same circumference and are evenly arranged on the circumference. The water tank 5 is arranged directly below the fixture 1. The flame spray gun 6 is fixed on the flame spray gun mounting column 11 of the base, and is arranged on the circumference where the test piece 2 is located, and can heat the test piece 2. The outlet of the quenching air pipe 9 is arranged on the circumference where the test piece 2 is located, and can cool the test piece on a fixture. The flame spray gun 6, the servo motor 8 and the quenching air pipe 9 are respectively connected to the controller. The controller controls the spraying time and temperature of the flame spray gun 6, controls the rotation angle of the servo motor 8, and controls the temperature of the cooling air of the quenching air pipe 9.

[0015] The flame spray gun 6 can control the flame spraying time and temperature. The quenching air pipe 9 can be provided with two outlets, both of which are arranged on the circumference of the test piece 2. The phase angles of the two outlets of the quenching air pipe 9 and the flame spray gun 6 on the circumference of the test piece 2 are both 90 degrees.

[0016] The water tank 5 is provided with a water inlet pipe 13 and a water outlet pipe 14. The water inlet pipe 13 is connected to tap water, and the water outlet pipe 14 is connected to the wastewater treatment tank through a water pipe. A flowing water flow can be selected, and the water temperature is kept at room temperature, so that the test piece after water cooling quickly reaches room temperature.

[0017] When the test piece is cooled by a combination of air cooling and water cooling, when the fixture 1 holding the test piece rotates to the heating station corresponding to the flame spray gun, after heating for a specified time, the controller controls the rotating drive platform to drive the circular support plate 4 to rotate 90 degrees clockwise, so that the fixture 1 rotates to the air cooling station for air cooling. At the same time, the original fixture 1 is rotated to the water cooling station after air cooling for thorough water cooling. And so on, each test piece is subjected to cyclic heating and gradual air cooling and water cooling experiments.

[0018] When only water cooling is used for the test piece, when the fixture 1 holding the test piece rotates to the heating station and is heated for a specified time, the controller controls the rotating drive platform to drive the circular support plate 4 to rotate 180 degrees clockwise, so that the test piece is rotated to the water cooling station for cooling. At the same time, the upper fixture 1 is rotated to the heating station after water cooling to continue to be heated. And so on, a cyclic heating and water cooling experiment is performed on each test piece.

Claims

1. A flame thermal shock multiple cooling mode experimental device, characterized by: It includes a base, a circular support plate, a water tank, a flame spray gun, a controller and multiple clamps. The base is provided with a servo motor. One end of the circular support plate is fixedly connected to the output shaft of the servo motor, and the circular support plate is coaxial with the output shaft of the servo motor. The clamp is used to clamp the test piece. The clamp is connected to the side of the circular support plate through a support rod. Multiple clamps are located on the same circumference and are evenly arranged on the circumference. The water tank is arranged directly below the clamp. The flame spray gun is fixed on the base and is arranged on the circumference where the test piece is located, so as to heat the test piece. The flame spray gun and the servo motor are respectively connected to the controller.

2. The flame thermal shock multiple cooling mode experimental device according to claim 1 is characterized in that: It also includes a quenching air pipe, the outlet of which is arranged on the circumference of the test piece, and can cool the test piece on a fixture; the quenching air pipe is connected to the controller.

3. The flame thermal shock multiple cooling mode experimental device according to claim 1 is characterized in that: A water inlet pipe and a water outlet pipe are arranged on the water tank, and the water inlet pipe is connected to tap water.

4. The flame thermal shock multiple cooling mode experimental device according to claim 1 is characterized in that: Includes four clamps.