Efficient wild jujube extraction tank
By designing a high-efficiency jujube extraction tank with integrated impregnation and centrifugal filtration functions, the problems of low efficiency and poor quality of traditional jujube juice extraction are solved, and more efficient and high-quality jujube juice extraction is achieved.
Patent Information
- Application Number
- CN202420210352.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-29
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-01-29
AI Technical Summary
The extraction process of traditional jujube juice is inefficient and poor in quality, mainly due to the frequent transfer of jujubes during impregnation and centrifugal filtration, some juice evaporation and nutrient loss.
A high-efficiency extraction tank of jujube is designed, integrating impregnation and centrifugal filtration functions. Through the lifting motor and centrifugal motor, the meshing and rotating mechanism of the gears and the carrying basket is driven, the integrated operation of jujube impregnation and filtration is realized.
It improves the production efficiency of jujube juice, prevents frequent transfer of jujubes in traditional processes, reduces the loss of nutrients, and ensures the quality of extraction.
Smart Images

Figure 00000000_0000_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of sour jujube juice processing, and more specifically, particularly relates to a sour jujube efficient extraction tank. Background Art
[0002] The sour jujube is the fruit of the woody plant of the genus Jujube of the family Rhamnaceae. It is rich in nutrients, including vitamin C and an appropriate amount of organic acid. Regular consumption can strengthen the spleen and appetite and nourish the heart and calm the nerves. At present, the sour jujube can be processed into sour jujube juice for consumers to drink through industry. The extraction of sour jujube juice includes crushing, medium-temperature immersion, original juice separation, secondary immersion, secondary separation of original juice, pressing and other processes. In the process from medium-temperature immersion to secondary immersion, the sour jujube that has been immersed for the first time needs to be taken out from the extraction tank and transferred to another filtering centrifugal device for filtering and separating the sour jujube juice. After the filtering and separation is completed, the sour jujube needs to be poured back into the extraction tank for secondary immersion. It can be seen that the immersion extraction process of the sour jujube juice is complicated and cumbersome. From immersion to centrifugal filtration, two independent devices are required to complete. The sour jujube is in contact with the outside air during the transfer process. Part of the sour jujube juice evaporates, causing some nutrients to be lost, which seriously reduces the extraction efficiency and extraction quality of the sour jujube juice. Utility Model Content
[0003] In order to solve the above technical problems, the utility model provides a high-efficiency extraction tank for sour jujube juice to solve the problems of low efficiency and poor extraction quality of traditional sour jujube juice extraction.
[0004] The utility model provides a high-efficiency extraction tank for sour jujube, comprising a fence frame and a foot seat; the upper side of the foot seat is welded to the lower side of the pillar; the fence frame is nested in the outer side of the tank body, the fence frame is welded to the tank body, and the lower side of the fence frame is welded to the top of the pillar; it also includes a centrifugal motor, a lifting motor, a discharge valve, a lifting column, a support sleeve, a loading basket, a support column, an electric heating plate and a rotating rod; the centrifugal motor is connected to the upper side of the tank body by bolts, and the motor shaft of the centrifugal motor is fixedly connected to the upper end of the rotating sleeve by a key; the lifting motor is connected to the upper side of the tank body by bolts, and the motor shaft of the lifting motor is fixedly connected to the upper end of the threaded column by a key; the rotating rod is welded to the gear; the support sleeve is welded to the inner side of the loading basket; the support column There are four groups in number. The support columns are distributed in a circular array around the central axis of the blocking column. The support columns are welded to the blocking columns, and the support columns are welded to the tank body; the lifting column is rotatably connected to the support sleeve; the electric heating plate is tightly attached to the tank wall of the tank body, and the electric heating plate is connected to the heating controller through a wire; the heating controller is connected to the lower side of the tank body by bolts; a through hole is provided at the center of the upper side of the tank body, and the top of the threaded column is rotatably connected to the through hole of the tank body without a threaded surface, and three groups of through holes are provided on the outside of the central through hole of the tank body, and the feed pipe and the water inlet pipe are respectively inserted and welded into the two groups of through holes of the tank body, and the top of the rotating sleeve is rotatably connected to the other group of through holes of the tank body, a through hole is provided at the center of the lower side of the tank body, and the discharge pipe is welded and connected to the central through hole of the lower side of the tank body; the discharge valve is screwed on the discharge pipe.
[0005] In at least some embodiments, an ear plate is provided on the outer side of the lifting column near the upper end, a through hole structure is provided on the ear plate which passes through the upper and lower parts, an annular protrusion structure is provided on the outer side of the lifting column, a threaded through hole is provided on the upper side of the lifting column, and the threaded column is connected to the threaded through hole of the lifting column through the threaded engagement of the outer side.
[0006] In at least some embodiments, four groups of open through grooves are provided on the outer side of the support sleeve near the bottom end, and the through grooves are distributed in a circular array around the central axis of the support sleeve. An annular groove is provided on the inner side of the support sleeve, and the annular protrusion structure on the outer side of the lifting column is embedded in the annular groove of the support sleeve.
[0007] In at least some embodiments, the rotating rod has a rectangular parallelepiped structure, and a cylindrical boss is provided at the center of the bottom end of the rotating rod, and the boss of the rotating rod is rotatably connected to the ear plate through hole of the lifting column.
[0008] In at least some embodiments, the rotating sleeve is a rectangular cylindrical structure with an opening on the lower side, and a cylindrical convex column structure is provided on the upper side of the rotating sleeve. The convex column structure of the rotating sleeve is rotatably connected to the through hole on the upper side of the tank body, and the rectangular structure of the rotating rod is embedded inside the rectangular cylindrical structure of the rotating sleeve.
[0009] In at least some embodiments, the cargo basket is a curved barrel structure with an opening on the upper side, the outer side of the cargo basket barrel is densely covered with tiny water filtering holes, a through hole is provided at the center of the bottom end of the cargo basket, and an inner tooth structure is provided on the inner side of the cargo basket near the top, and the gear is meshed and connected to the inner tooth structure of the cargo basket.
[0010] In at least some embodiments, the tank body is a stainless steel inner and outer double-tank structure, and a vacuum layer is formed in the middle of the double-tank structure.
[0011] In at least some embodiments, the upper side of the blocking column is a hemispherical structure.
[0012] Compared with the prior art, the utility model has the following beneficial effects:
[0013] 1. In the utility model, a lifting motor drives a threaded column and a lifting column to form a threaded meshing transmission structure, and a centrifugal motor drives a gear and an internal tooth structure of a loading basket to form a gear meshing rotation mechanism, which not only realizes the soaking and centrifugal filtration of the sour jujube, but also integrates the sour jujube soaking process and the centrifugal filtration process into the tank body for integrated operation, thereby preventing the sour jujube from being frequently transferred in traditional soaking and centrifugal filtration, improving the production efficiency of the sour jujube juice, and ensuring the extraction quality of the sour jujube juice.
[0014] 2. In the utility model, a tank body, an electric heating plate and a heating controller are provided. Through the vacuum sandwich structure between the double tanks of the tank body, the temperature loss of the soaking juice inside the tank body is effectively reduced by the vacuum insulation principle. The heating controller is used to control the electric heating plate to turn on the power to generate heat, and the soaking liquid stored in the tank body is temperature-controlled and heated to ensure that the soaking liquid is maintained at the optimal soaking temperature of fifty degrees Celsius, thereby ensuring the soaking quality and efficiency of the sour jujube. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural schematic diagram of the utility model.
[0016] Figure 2 It is a front view structural schematic diagram of the utility model.
[0017] Figure 3 It is a schematic diagram of the structure of the utility model in an upward and side view.
[0018] Figure 4 It is a top view structural schematic diagram of the utility model.
[0019] Figure 5 It is a schematic diagram of the cutaway structure of the utility model.
[0020] Figure 6 It is a front view cross-sectional structural schematic diagram of the utility model.
[0021] Figure numerals: 1. tank body; 2. feed pipe; 3. water inlet pipe; 4. fence frame; 5. support; 6. footrest; 7. centrifugal motor; 8. lifting motor; 9. discharge valve; 10. heating controller; 11. discharge pipe; 12. lifting column; 13. support sleeve; 14. loading basket; 15. blocking column; 16. support column; 17. electric heating plate; 18. gear; 19. rotating sleeve; 20. threaded column; 21. rotating rod. DETAILED DESCRIPTION
[0022] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.
[0023] like Figure 1-6 As shown, the utility model provides a high-efficiency extraction tank for sour jujube, including a fence frame 4 and a foot seat 6; the upper side of the foot seat 6 is welded to the lower side of the pillar 5; the fence frame 4 is nested in the outer side of the tank body 1, the fence frame 4 is welded to the tank body 1, and the lower side of the fence frame 4 is welded to the top of the pillar 5; it also includes a centrifugal motor 7, a lifting motor 8, a discharge valve 9, a lifting column 12, a support sleeve 13, a loading basket 14, a support column 16, an electric heating plate 17 and a rotating rod 21; the centrifugal motor 7 is connected to the upper side of the tank body 1 by bolts, and the motor shaft of the centrifugal motor 7 is fixedly connected to the upper end of the rotating sleeve 19 by a key; the lifting motor 8 is connected to the upper side of the tank body 1 by bolts, and the motor shaft of the lifting motor 8 is fixedly connected to the upper end of the threaded column 20 by a key; the rotating rod 21 is welded to the gear 18; the support sleeve 13 is welded to the inner side of the loading basket 14; the support column 16 There are four groups in number. The support columns 16 are distributed in a circular array around the central axis of the blocking column 15. The support columns 16 are welded to the blocking column 15, and the support columns 16 are welded to the tank body 1; the lifting column 12 is rotatably connected to the support sleeve 13; the electric heating plate 17 is tightly attached to the tank wall of the tank body 1, and the electric heating plate 17 is connected to the heating controller 10 through a wire; the heating controller 10 is connected to the lower side of the tank body 1 by bolts; a through hole is provided at the center position of the upper side of the tank body 1, and the top end of the threaded column 20 is rotatably connected to the through hole of the tank body 1 without a threaded surface, and three groups of through holes are provided on the outside of the central through hole of the tank body 1, and the feed pipe 2 and the water inlet pipe 3 are respectively inserted and welded into the two groups of through holes of the tank body 1, and the top end of the rotating sleeve 19 is rotatably connected to the other group of through holes of the tank body 1, and a through hole is provided at the center position of the lower side of the tank body 1, and the discharge pipe 11 is welded and connected to the central through hole of the lower side of the tank body 1; the discharge valve 9 is screwed to the discharge pipe 11.
[0024] When the utility model is performing the soaking and filtering work of the sour jujube, firstly, the clean water of 50 degrees Celsius required for soaking the sour jujube is injected into the tank body 1 from the water inlet pipe 3, and the clean water flows to the bottom of the tank body 1 through the water filter hole of the loading basket 14, and then the sour jujube raw material is injected from the feed pipe 2. At this time, the blocking column 15 and the supporting sleeve 13 are in a nested closed state, and the sour jujube falls into the loading basket 14 by gravity. At this time, the lifting motor 8 drives the threaded column 20 to rotate. Since the threads on the outer side of the threaded column 20 are meshed with the threaded through holes of the lifting column 12, The threaded column 20 drives the lifting column 12 to move vertically downward, and the lifting column 12 drives the loading basket 14 welded to the bottom end of the supporting sleeve 13 to move vertically downward. The loading basket 14 carries the sour jujube and immerses it in 50 degrees Celsius clean water to start the first immersion work for three hours. During the first immersion, the heating controller 10 controls the electric heating plate 17 to start regularly to ensure a constant temperature of 50 degrees Celsius. When the first immersion is completed, the discharge valve 9 is turned to make the first immersion juice flow out of the tank body 1 from the discharge pipe 11, and then the centrifugal motor 7 drives the electric heating plate 17 to start the first immersion. The rotating rod 21 nested in the rotating sleeve 19 rotates at a high speed, and the rotating rod 21 drives the gear 18 to rotate. Since the gear 18 and the inner tooth structure of the loading basket 14 are meshed with each other, the gear 18 drives the loading basket 14 to rotate at a high speed, so that the soaked sour jujube is centrifuged to complete the separation of the sour jujube juice. When the centrifugal filtration is completed, the discharge valve 9 is closed, and the water inlet pipe 3 is injected with 50 degrees Celsius of clean water again to soak the sour jujube for the second time. After the second soaking for two hours, the discharge valve 9 is opened again, and the centrifugal motor 7 drives the loading basket 14 to enter again. Centrifugal filtration is performed. When the second filtration is completed, the lifting motor 8 reverses and drives the loading basket 14 to rise through the threaded column 20, so that the supporting sleeve 13 welded to the loading basket 14 is separated from the blocking column 15, and the sour jujube in the loading basket 14 relies on gravity and the arc surface structure of the loading basket 14 to slide to the four sets of through grooves of the supporting sleeve 13, and falls into the bottom of the tank body 1 through the through grooves through the through holes at the bottom of the loading basket 14, and then relies on the arc surface structure of the bottom of the tank body 1 to slide to the discharge pipe 11 for discharge, completing the integrated operation of soaking and filtering of the sour jujube.
[0025] In the disclosed embodiment, an ear plate is provided on the outer side surface of the lifting column 12 near the upper end, and a through hole structure is provided on the ear plate which passes through from top to bottom. An annular protrusion structure is provided on the outer side surface of the lifting column 12, and a threaded through hole is provided on the upper side surface of the lifting column 12. The threaded column 20 is connected to the threaded through hole of the lifting column 12 through the threaded engagement of the outer side surface. When the threaded column 20 rotates, it drives the lifting column 12 to move vertically up and down, thereby realizing the automatic immersion and discharge of the sour jujube carried by the loading basket 14.
[0026] In the disclosed embodiment, four groups of open through grooves are provided on the outer side surface of the support sleeve 13 near the bottom end, and the through grooves are distributed in a circular array around the central axis of the support sleeve 13. When the blocking column 15 is separated from the support sleeve 13, the hawthorns inside the loading basket 14 can fall out from the four groups of through grooves of the support sleeve 13, completing the discharging work of the loading basket 14. An annular groove is provided on the inner side of the support sleeve 13, and the annular protrusion structure on the outer side surface of the lifting column 12 is embedded in the annular groove of the support sleeve 13, so that the support sleeve 13 is nested and supported on the outer side surface of the lifting column 12 and rotates around the support sleeve 13.
[0027] In the disclosed embodiment, the rotating rod 21 is a rectangular parallelepiped structure, and a cylindrical boss is provided at the center of the bottom end of the rotating rod 21. The boss of the rotating rod 21 is rotatably connected to the ear plate through hole of the lifting column 12, and the rotating rod 21 drives the gear 18 to rotate through the boss structure.
[0028] In the disclosed embodiment, the rotating sleeve 19 is a rectangular cylindrical structure with an opening on the lower side, and a cylindrical boss structure is provided on the upper side of the rotating sleeve 19. The boss structure of the rotating sleeve 19 is rotatably connected to the through hole on the upper side of the tank body 1, and the rectangular structure of the rotating rod 21 is embedded in the inner side of the rectangular cylindrical structure of the rotating sleeve 19, ensuring that the rotating rod 21 can not only synchronously extend and extend and lift with the rotatably connected lifting column 12, but also can rotate with the rotating sleeve 19 under the drive of the centrifugal motor 7.
[0029] In the disclosed embodiment, the loading basket 14 is a curved barrel structure with an opening on the upper side. The outer side surface of the loading basket 14 is densely covered with tiny water filtering holes. When the loading basket 14 is lifted out of the water, the soaking juice flows out from the water filtering holes, thereby realizing the filtering and separation of the sour jujube and the soaking juice. A through hole is provided at the center of the bottom end of the loading basket 14, and an internal tooth structure is provided around the inner side surface of the loading basket 14 near the top. The gear 18 is meshed and connected to the internal tooth structure of the loading basket 14, so that the gear 18 drives the loading basket 14 to rotate, thereby realizing high-speed centrifugal filtration of the sour jujube and the soaking juice.
[0030] In the disclosed embodiment, the tank body 1 is a stainless steel double-tank structure with a vacuum layer in the middle. Through the vacuum insulation phenomenon, the juice immersed in the tank body 1 is kept warm and heat loss is reduced.
[0031] In the disclosed embodiment, the upper side of the blocking column 15 is a hemispherical structure to prevent the sour jujube from being accumulated on the top of the blocking column 15 when it is discharged from the through hole of the loading basket 14 .
[0032] The installation, connection or setting methods of all the above components are common mechanical methods, such as welding, threaded connection, screw connection, etc., and the specific structures, models and coefficient indicators of all its components are its own technology, as long as it can achieve its beneficial effects, it can be implemented. The centrifugal motor 7, lifting motor 8, heating controller 10, and electric heating plate 17 used above are all common components on the market. When you buy them back and use them, you only need to connect them according to the instruction manual purchased together, so I will not repeat them here.
[0033] The technical solution of the present invention is not limited to the scope of the embodiments of the present invention, and the technical contents not described in detail in the present invention are all known technologies.
Claims
1. A high-efficiency extraction tank for sour jujube, comprising a fence frame (4) and a foot seat (6); the upper side of the foot seat (6) is welded to the lower side of the support (5); the fence frame (4) is nested in the outer side of the tank body (1), the fence frame (4) is welded to the tank body (1), and the lower side of the fence frame (4) is welded to the top of the support (5); characterized in that: The invention also comprises a centrifugal motor (7), a lifting motor (8), a discharge valve (9), a lifting column (12), a support sleeve (13), a loading basket (14), a support column (16), an electric heating plate (17) and a rotating rod (21); the centrifugal motor (7) is connected to the upper side of the tank body (1) by bolts, and the motor shaft of the centrifugal motor (7) is fixedly connected to the upper end of the rotating sleeve (19) by a key; the lifting motor (8) is connected to the upper side of the tank body (1) by bolts, and the motor shaft of the lifting motor (8) is fixedly connected to the upper end of the threaded column (20) by a key; the rotating rod (21) is welded to the gear (18); the support sleeve (13) is welded to the inner side of the loading basket (14); the number of the support columns (16) is four, and the support columns (16) are distributed in a ring array around the central axis of the blocking column (15); the support columns (16) are welded to the blocking column (15); (16) is welded to the tank body (1); the lifting column (12) is rotatably connected to the support sleeve (13); the electric heating plate (17) is closely attached to the tank wall of the tank body (1), and the electric heating plate (17) is connected to the heating controller (10) through a wire; the heating controller (10) is connected to the lower side of the tank body (1) through a bolt; a through hole is provided at the center of the upper side of the tank body (1), and the top of the threaded column (20) is rotatably connected to The tank body (1) has a through hole, and three groups of through holes are arranged outside the central through hole of the tank body (1). The feed pipe (2) and the water inlet pipe (3) are respectively inserted into and welded into two groups of through holes of the tank body (1). The top end of the rotating sleeve (19) is rotatably connected to the other group of through holes of the tank body (1). A through hole is arranged at the center of the lower side surface of the tank body (1). The discharge pipe (11) is welded and connected to the center through hole of the lower side surface of the tank body (1). The discharge valve (9) is screwed to the discharge pipe (11).
2. The high-efficiency extraction tank for wild jujube according to claim 1, characterized in that: The outer side surface of the lifting column (12) is provided with an ear plate near the upper end, and the ear plate is provided with a through hole structure that passes through from top to bottom. The outer side surface of the lifting column (12) is provided with an annular protrusion structure, and the upper side surface of the lifting column (12) is provided with a threaded through hole. The threaded column (20) is engaged with the threaded through hole of the lifting column (12) through the outer side thread.
3. The high-efficiency extraction tank for wild jujube according to claim 1, characterized in that: Four groups of open through grooves are provided on the outer side surface of the support sleeve (13) near the bottom end, and the through grooves are distributed in an annular array around the central axis of the support sleeve (13). An annular groove is provided on the inner side of the support sleeve (13), and the annular protrusion structure on the outer side surface of the lifting column (12) is embedded in the annular groove of the support sleeve (13).
4. The high-efficiency extraction tank for wild jujube according to claim 1, characterized in that: The rotating rod (21) has a rectangular parallelepiped structure, and a cylindrical boss is provided at the center of the bottom end of the rotating rod (21). The boss of the rotating rod (21) is rotatably connected to the ear plate through hole of the lifting column (12).
5. The high-efficiency extraction tank for wild jujube as claimed in claim 1, characterized in that: The rotating sleeve (19) is a rectangular cylindrical structure with an opening at the bottom. A cylindrical convex column structure is provided on the upper side of the rotating sleeve (19). The convex column structure of the rotating sleeve (19) is rotatably connected to a through hole on the upper side of the tank body (1). The rectangular structure of the rotating rod (21) is embedded inside the rectangular cylindrical structure of the rotating sleeve (19).
6. The high-efficiency extraction tank for wild jujube as claimed in claim 1, characterized in that: The carrying basket (14) is a curved barrel structure with an opening on the upper side. The outer side of the barrel of the carrying basket (14) is densely covered with tiny water filtering holes. A through hole is provided at the center of the bottom end of the carrying basket (14). An internal tooth structure is provided around the inner side of the carrying basket (14) near the top. The gear (18) is meshedly connected to the internal tooth structure of the carrying basket (14).
7. The high-efficiency extraction tank for wild jujube as claimed in claim 1, characterized in that: The tank body (1) is a stainless steel inner and outer double-tank structure, with a vacuum layer in the middle of the double-tank structure.
8. The high-efficiency extraction tank for wild jujube as claimed in claim 1, characterized in that: The upper side of the blocking column (15) is a hemispherical structure.