Waste gas purifier for metal heat treatment
By designing the heat exchange structure and cleaning structure in the exhaust gas purifier for metal heat treatment, the problems of waste heat reuse and activated carbon plate cleaning in the exhaust gas are solved, and efficient utilization of heat energy and purification efficiency are achieved.
Patent Information
- Application Number
- CN202420682322.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-03
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-04-03
AI Technical Summary
The existing waste gas purifier for metal heat treatment is not convenient to reuse the waste heat in the waste gas, resulting in waste of heat resources and the inability to clean impurities on the surface of activated carbon plates by themselves, affecting the filtration effect.
A waste gas purifier for metal heat treatment is designed, including a heat exchange structure and a cleaning structure. The heat exchange structure uses the waste heat in the waste gas to heat cold water to avoid waste heat energy. The cleaning structure uses belt transmission to rotate the cleaning brush to clean the surface of the activated carbon plate to prevent clogging.
The reuse of waste heat in the waste gas is achieved, and the purification efficiency and working efficiency are improved by automatically cleaning impurities on the surface of activated carbon plates.
Smart Images

Figure CN222534348U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal heat treatment, in particular to an exhaust gas purifier for metal heat treatment. Background Art
[0002] The process of placing a metal or alloy workpiece in a certain medium and heating it to a suitable temperature, and changing the metal's own properties by changing the surface or internal microstructure of the metal material, is called metal heat treatment. In the process of metal heat treatment, a large amount of waste gas will be generated, and a purifier is needed to treat the generated waste gas. For example, a waste gas purifier for metal heat treatment with the publication number "CN219091466U" is set to press the worm gear downward to release the meshing of the worm gear and the worm, so that the position of the gear teeth and the transmission rod can be adjusted more quickly and effectively, so that the transmission rod can quickly and effectively drive the slider and the locking block to move. Subsequently, only the worm gear needs to be loosened, and then the rotating wheel can be rotated to make the worm gear stably drive the first rotating shaft and the transmission gear to rotate, so that the locking block can quickly and stably fix and release the cover plate, and the activated carbon plate can be installed and maintained without tools, which greatly improves the practicality of the purifier. However, the waste gas purifier still has the following disadvantages in actual use:
[0003] When the above mechanism is in use, it is not convenient to reuse the waste heat in the exhaust gas, resulting in a waste of heat resources. In addition, the activated carbon plate is taken out of the treatment box for cleaning, which requires the equipment to be stopped, resulting in reduced work efficiency and making it impossible to clean the impurities on the surface of the activated carbon plate by itself.
[0004] Therefore, we proposed that the waste gas purifier for metal heat treatment can solve the above problems well. Utility Model Content
[0005] The purpose of the utility model is to provide a waste gas purifier for metal heat treatment, so as to solve the problem that the existing waste gas purifiers on the market are not convenient for recycling the waste heat in the waste gas when in use, resulting in a waste of heat resources, and most of them require the activated carbon plates to be taken out of the treatment box for cleaning, resulting in reduced work efficiency and making it impossible to clean the impurities on the surface of the activated carbon plates by themselves.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: A waste gas purifier for metal heat treatment, comprising a treatment box, an air inlet pipe is fixed on the left side of the treatment box, and an air outlet pipe is arranged on the right side of the treatment box, so that the waste gas enters the treatment box from the air inlet pipe and is discharged from the air outlet pipe after purification;
[0007] It also includes: a heat exchange structure is arranged inside the processing box, and the waste heat in the exhaust gas is used to heat the cold water inside the heat exchange tube, thereby avoiding the waste of heat energy in the exhaust gas;
[0008] A cleaning structure is provided on the right side inside the processing box, and a belt drive is used to realize the rotation of the cleaning brush and clean the surface of the activated carbon plate, thereby preventing the activated carbon plate from being blocked and affecting the filtering effect.
[0009] Preferably, the heat exchange structure includes a heat exchange tube fixed on the left side of the processing box, and both ends of the heat exchange tube pass through the interior of the processing box, spoilers are fixed at equal intervals on the upper and lower ends of the left side of the processing box, a transmission rod is rotatably connected to the upper part of the processing box, and a cam is fixed on the outer side of the left end of the transmission rod.
[0010] Preferably, the heat exchange tube has a rough surface, is elastic, and is made of TPE material. The cam contacts the heat exchange tube after rotation.
[0011] Preferably, a liquid storage box is fixedly connected to the top of the processing box, and a liquid filling port is opened on the left side of the top of the liquid storage box. A pipe is installed inside the processing box below the transmission rod, and nozzles are fixedly installed at equal intervals on the bottom of the pipe, and the pipe is connected to the interior of the liquid storage box.
[0012] Preferably, a motor is installed on the top of the processing box, which is located on the right side of the liquid storage box, and a rotating rod is connected to the output end of the motor. An outer shell is fixed to the right end of the transmission rod inside the processing box, the bottom of the rotating rod extends into the interior of the outer shell, the right end of the transmission rod extends into the interior of the outer shell, and the right end of the transmission rod is connected to the bottom of the rotating rod through a bevel gear set.
[0013] Preferably, the cleaning structure includes an activated carbon plate installed on the right side of the processing box, and a fixed plate is fixedly connected to the left side of the activated carbon plate inside the processing box, a cross bar is connected to the inside of the fixed plate, the right end of the cross bar is connected to the left side bearing of the activated carbon plate, the outer side of the left end of the cross bar and the outer side of the right end of the transmission rod are connected through a pulley assembly, and a cleaning brush is installed on the outer side of the right end of the cross bar, and the brush part of the cleaning brush is in contact with the surface of the activated carbon plate.
[0014] Preferably, the left sides of the two cleaning brushes are fixedly connected to a bracket, and a striking block is slidably connected to the inside of the bracket, magnets are correspondingly installed between the left end of the striking block and the right side of the fixed plate, and a return spring is symmetrically installed between the side surface of the right end of the striking block and the inner wall of the bracket.
[0015] Preferably, the magnetic properties of the two opposing surfaces of the magnets are the same, the striking block is arranged in a "T" shape, and the right end of the striking block contacts the surface of the cleaning brush.
[0016] Compared with the prior art, the utility model has the following beneficial effects: the waste gas purifier for metal heat treatment can utilize the waste heat in the waste gas to heat the cold water in the heat exchange tube, thereby being able to reuse the waste heat in the waste gas and avoid wasting heat energy. The cleaning brush rotates and automatically cleans the surface of the activated carbon plate, preventing the activated carbon plate from being clogged by impurities and affecting the filtering effect, thereby improving work efficiency. The specific contents are as follows:
[0017] (1) When the exhaust gas enters the treatment box through the intake pipe, the spoiler can slow down the flow of the exhaust gas, and the residual heat in the exhaust gas can be used to heat the cold water in the heat exchange tube, so that the residual heat in the exhaust gas can be reused to avoid wasting heat energy;
[0018] (2) A large amount of dust in the exhaust gas can be adsorbed on the surface of the heat exchange tube, and then the motor drives the rotating rod to rotate, and the bevel gear set drives the transmission rod to rotate, so that the transmission rod drives the cam to rotate and can knock on the surface of the heat exchange tube to let the dust adsorbed on the surface fall off;
[0019] (4) Through the multiple nozzles arranged on the pipeline, the spray liquid in the liquid storage box can be sprayed into the exhaust gas, thereby purifying the exhaust gas, and then the large particle impurities in the exhaust gas can be filtered through the activated carbon plate, thereby completing the exhaust gas purification treatment;
[0020] (5) The transmission rod utilizes the pulley assembly to drive the cross bar to rotate synchronously, so that the cleaning brush rotates and cleans the surface of the activated carbon plate to prevent the activated carbon plate from being blocked by impurities and affecting the filtering effect. Then, the magnets repel each other and the elastic force of the return spring are utilized to cause the striking block to strike the side of the cleaning brush back and forth, thereby shaking off the impurities on the surface of the cleaning brush and improving the subsequent cleaning effect of the cleaning brush. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the main cross-sectional structure of the utility model;
[0022] Figure 2 This is a schematic diagram of the main cross-sectional structure of the housing of the utility model;
[0023] Figure 3 This is a side view structural diagram of the cam of the utility model;
[0024] Figure 4 This is a schematic diagram of the side structure of the activated carbon plate of the utility model;
[0025] Figure 5This is a schematic diagram of the main cross-sectional structure of the liquid storage box and pipeline of the utility model;
[0026] Figure 6 For this utility model Figure 1 Enlarged structural diagram at A in the middle.
[0027] In the figure: 1. treatment box; 2. air inlet pipe; 3. air outlet pipe; 4. spoiler; 5. heat exchange tube; 6. liquid storage box; 7. pipeline; 8. transmission rod; 9. cam; 10. fixed plate; 11. activated carbon plate; 12. outer shell; 13. rotating rod; 14. cross bar; 15. cleaning brush; 16. bracket; 17. striking block; 18. magnet; 19. reset spring. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] See also Figure 1-Figure 6 , the utility model provides the following technical solutions:
[0030] Embodiment 1: In order to solve the problem that it is inconvenient to reuse the waste heat in the exhaust gas in the prior art, resulting in a waste of heat resources, the following solution is disclosed. Figure 1-Figure 3 As shown, it includes a treatment box 1, an air inlet pipe 2 is fixed on the left side of the treatment box 1, and an air outlet pipe 3 is arranged on the right side of the treatment box 1, so that the exhaust gas enters the treatment box 1 from the air inlet pipe 2 and is purified and then discharged from the air outlet pipe 3;
[0031] It also includes: a heat exchange structure is arranged inside the treatment box 1, and the waste heat in the exhaust gas is used to heat the cold water inside the heat exchange tube 5, thereby avoiding the waste of heat energy in the exhaust gas. The heat exchange structure includes a heat exchange tube 5 fixed on the left side of the treatment box 1, and both ends of the heat exchange tube 5 pass through the inside of the treatment box 1. The upper and lower ends of the left side of the treatment box 1 are fixed with spoilers 4 at equal intervals. The upper part of the treatment box 1 is rotatably connected with a transmission rod 8, and the outer side of the left end of the transmission rod 8 is sleeved and fixed with a cam 9. The heat exchange tube 5 is rough. The surface of the heat exchange tube 5 is arranged, and the heat exchange tube 5 is elastic and made of TPE material. The cam 9 contacts the heat exchange tube 5 after rotating. The motor is installed on the top of the processing box 1 on the right side of the liquid storage box 6, and the output end of the motor is connected to the rotating rod 13. The inside of the processing box 1 is located at the right end of the transmission rod 8 with a shell 12 fixed thereto. The bottom of the rotating rod 13 extends into the inside of the shell 12, and the right end of the transmission rod 8 extends into the inside of the shell 12. The right end of the transmission rod 8 is connected to the bottom of the rotating rod 13 through a bevel gear set.
[0032] When in use, the exhaust gas first enters the treatment box 1 through the intake pipe 2, and then the waste heat in the exhaust gas can be used to heat the cold water in the heat exchange tube 5, so that the waste heat in the exhaust gas can be reused to avoid wasting heat energy. At this time, the spoiler 4 can slow down the speed of exhaust gas circulation, so that the heat in the exhaust gas can fully heat the cold water in the heat exchange tube 5. At the same time, a large amount of dust in the exhaust gas can be adsorbed through the surface of the heat exchange tube 5. Then start the motor, and the motor drives the rotating rod 13 to rotate. At the same time, the rotating rod 13 drives the transmission rod 8 to rotate using the bevel gear set, so that the transmission rod 8 drives the cam 9 to rotate, and can reciprocately knock on the surface of the heat exchange tube 5 to let the dust adsorbed on its surface fall off.
[0033] Embodiment 2: Different from Embodiment 1, this embodiment can spray and purify the waste gas. Figure 1 and Figure 5 As shown, a liquid storage box 6 is fixedly connected to the top of the processing box 1, and a liquid filling port is opened on the left side of the top of the liquid storage box 6. A pipe 7 is installed inside the processing box 1 below the transmission rod 8, and nozzles are fixedly installed at equal intervals at the bottom of the pipe 7, and the pipe 7 is connected to the inside of the liquid storage box 6;
[0034] The spray liquid can be added to the liquid storage box 6 through the provided liquid filling port, and then the spray liquid in the liquid storage box 6 enters the pipe 7, and then the spray liquid in the pipe 7 is sprayed into the exhaust gas through the nozzle, thereby preliminarily purifying the exhaust gas.
[0035] Embodiment 3: Different from Embodiment 1 and Embodiment 2, this embodiment can automatically clean the surface of the activated carbon plate 11 to improve work efficiency. Figure 1 , Figure 2 , Figure 4 and Figure 6 As shown, a cleaning structure is provided on the right side of the processing box 1, and a belt drive is used to realize the rotation of the cleaning brush 15 and clean the surface of the activated carbon plate 11, thereby preventing the activated carbon plate 11 from being blocked and affecting the filtering effect. The cleaning structure includes an activated carbon plate 11 installed on the right side of the processing box 1, and a fixed plate 10 is fixedly connected to the left side of the activated carbon plate 11 inside the processing box 1, and a cross bar 14 is connected to the inside of the fixed plate 10, and the right end of the cross bar 14 is connected to the left side bearing of the activated carbon plate 11, and the outer side of the left end of the cross bar 14 is connected to the outer side of the right end of the transmission rod 8 through a pulley assembly. A cleaning brush 15 is sleeved and installed on the outer side of the right end of the rod 14, and the brush part of the cleaning brush 15 contacts the surface of the activated carbon plate 11. The left sides of the two cleaning brushes 15 are fixedly connected with a bracket 16, and a striking block 17 is slidably connected to the inside of the bracket 16. Magnets 18 are installed correspondingly between the left end of the striking block 17 and the right side of the fixed plate 10. A return spring 19 is symmetrically installed between the side surface of the right end of the striking block 17 and the inner wall of the bracket 16. The magnetic properties of the opposite surfaces of the two magnets 18 are the same. The striking block 17 is arranged in a "T" shape, and the right end of the striking block 17 contacts the surface of the cleaning brush 15.
[0036] The waste gas after spraying passes through the activated carbon plate 11, and the activated carbon plate 11 can filter the large particles of impurities in the waste gas, further purify the waste gas, and then the purified waste gas is discharged from the exhaust pipe 3. At the same time, the transmission rod 8 uses the pulley assembly to drive the cross bar 14 to rotate synchronously, so that the cross bar 14 drives the cleaning brush 15 to rotate and clean the surface of the activated carbon plate 11 to prevent the activated carbon plate 11 from being blocked by impurities and affecting the filtering effect. Then, when the cleaning brush 15 drives the bracket 16 to move to the fixed When the magnet 18 is on the plate 10, due to the principle that like-charged magnets 18 repel each other, the striking block 17 moves and strikes the side of the cleaning brush 15 (at this time the return spring 19 is in a compressed state). When the striking block 17 originally fixes the position of the magnet 18 on the plate 10, the striking block 17 is reset under the elastic force of the return spring 19, and the above operation is repeated, so that the striking block 17 strikes the side of the cleaning brush 15 back and forth, thereby shaking off impurities on the surface of the cleaning brush 15, thereby improving the subsequent cleaning effect of the cleaning brush 15.
[0037] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.
[0038] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A waste gas purifier for metal heat treatment, comprising a treatment box (1), an air inlet pipe (2) being fixed on the left side of the treatment box (1), and an air outlet pipe (3) being arranged on the right side of the treatment box (1), so that the waste gas enters the treatment box (1) from the air inlet pipe (2) and is purified and then discharged from the air outlet pipe (3); It is characterized in that Also includes: The processing box (1) is provided with a heat exchange structure inside, which utilizes the residual heat in the exhaust gas to heat the cold water inside the heat exchange tube (5), thereby avoiding the waste of heat energy in the exhaust gas; A cleaning structure is provided on the right side of the processing box (1), and a belt drive is used to realize the rotation of the cleaning brush (15) and clean the surface of the activated carbon plate (11), thereby preventing the activated carbon plate (11) from being blocked and affecting the filtering effect.
2. The exhaust gas purifier for metal heat treatment according to claim 1, characterized in that: The heat exchange structure comprises a heat exchange tube (5) fixed on the left side of the inside of the treatment box (1), and both ends of the heat exchange tube (5) pass through the inside of the treatment box (1), spoilers (4) are fixed at equal intervals at the upper and lower ends of the left side of the inside of the treatment box (1), and a transmission rod (8) is rotatably connected to the top of the inside of the treatment box (1), and a cam (9) is fixedly mounted on the outer side of the left end of the transmission rod (8).
3. The exhaust gas purifier for metal heat treatment according to claim 2, characterized in that: The heat exchange tube (5) is provided with a rough surface, and the heat exchange tube (5) is elastic, and the heat exchange tube (5) is made of TPE material, and the cam (9) contacts the heat exchange tube (5) after rotating.
4. The exhaust gas purifier for metal heat treatment according to claim 1, characterized in that: The top of the processing box (1) is fixedly connected to a liquid storage box (6), and a liquid filling port is provided on the left side of the top of the liquid storage box (6). A pipe (7) is installed inside the processing box (1) below the transmission rod (8), and nozzles are fixedly installed at equal intervals at the bottom of the pipe (7), and the pipe (7) is connected to the inside of the liquid storage box (6).
5. The exhaust gas purifier for metal heat treatment according to claim 1, characterized in that: A motor is installed at the top of the processing box (1) on the right side of the liquid storage box (6), and the output end of the motor is connected to a rotating rod (13). A housing (12) is fixed at the right end of the transmission rod (8) inside the processing box (1), the bottom of the rotating rod (13) extends into the interior of the housing (12), the right end of the transmission rod (8) extends into the interior of the housing (12), and the right end of the transmission rod (8) is connected to the bottom of the rotating rod (13) through a bevel gear set.
6. The exhaust gas purifier for metal heat treatment according to claim 1, characterized in that: The cleaning structure comprises an activated carbon plate (11) installed on the right side inside the treatment box (1), and a fixed plate (10) is fixedly connected to the left side of the activated carbon plate (11) inside the treatment box (1), a cross bar (14) is connected through the inside of the fixed plate (10), the right end of the cross bar (14) is connected to the left side bearing of the activated carbon plate (11), the outer side of the left end of the cross bar (14) and the outer side of the right end of the transmission rod (8) are connected by a pulley assembly, and a cleaning brush (15) is sleeved and installed on the outer side of the right end of the cross bar (14), and the brush part of the cleaning brush (15) is in contact with the surface of the activated carbon plate (11).
7. The exhaust gas purifier for metal heat treatment according to claim 6, characterized in that: The left sides of the two cleaning brushes (15) are fixedly connected with a bracket (16), and a striking block (17) is slidably connected to the inside of the bracket (16), and magnets (18) are installed between the left end of the striking block (17) and the right side of the fixed plate (10) respectively, and a return spring (19) is symmetrically installed between the side surface of the right end of the striking block (17) and the inner wall of the bracket (16).
8. The exhaust gas purifier for metal heat treatment according to claim 7, characterized in that: The magnetic properties of the opposing surfaces of the two magnets (18) are the same, the striking block (17) is arranged in a "T" shape, and the right end of the striking block (17) is in contact with the surface of the cleaning brush (15).
Citation Information
Patent Citations
Waste gas purifier for metal heat treatment
CN219091466U