Raw material screening device with filtering structure

By designing a raw material screening device with a filter structure, using a pulley system and rocker structure driven by a servo motor to realize automatic screening and classification of raw materials, the problems of inconvenient screening of raw materials and dust spread in the prior art are solved, and production efficiency and ferrosilicon quality are improved.

CN222535460UActive Publication Date: 2025-02-28SI CHUAN HENG YE GUI YE YOU XIAN GONG SI
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Patent Information

Application Number
CN202420530948.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-19
Publication Date
2025-02-28
Estimated Expiration
2034-03-19

AI Technical Summary

Technical Problem

The prior art cannot effectively screen the size of raw materials, and requires manual sorting, and the screening equipment is not convenient for the extraction of raw materials, resulting in dust spread.

Method used

A raw material screening device with a filter structure is designed, including a servo motor-driven active pulley and a driven pulley. The reciprocating transmission of the screening barrel is realized through the rocker and the moving bracket, and the filter chassis and the flow channel are combined to realize the screening and classification of raw materials.

Benefits of technology

Automatic screening and classification of raw materials is realized, manual sorting time is reduced, dust spread is avoided, and production efficiency and ferrosilicon quality is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of industrial silicon production, in particular to a raw material screening device with a filtering structure, which comprises a rack, a servo motor is arranged on the surface of one side of the rack, a driving belt pulley is arranged at the output end of the servo motor, and a driven belt pulley is arranged on one side of the driving belt pulley. The driving belt wheel and the driven belt wheel are rotationally connected to the surface of one side of the rack through rotating shafts correspondingly. According to the improved raw material screening device with the filtering structure, the problem that impurities and dust in raw materials spread in the screening process is effectively avoided while feeding is facilitated through the structure of the screening barrel, and a rocker rotates along the surface circumference of a belt wheel to drive the screening barrel to push front and back; the supporting performance and stability of the screening barrel in the reciprocating motion are guaranteed through the corresponding structures among the tension spring, the movable support and the rack, the purpose of split-flow screening is achieved through the structure of the split-flow opening, the purpose of classified machining is achieved, and the overall production efficiency and the silicon iron quality are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of industrial silicon production, in particular to a raw material screening device with a filtering structure. Background Art

[0002] Ferrosilicon production is a high-energy-consuming and high-emission industry. Ferrosilicon production currently mainly uses ferrosilicon furnaces, which melt ore raw materials through electric heating, and then use carbonaceous reducing agents to reduce silicon, iron and other elements in the ore, and finally produce ferrosilicon alloy products, the main component of which is silicon, with a content of about 98%, and the remaining impurities are iron, aluminum, calcium, etc. It is divided into various specifications due to its different uses.

[0003] Usually in the early stage of production, the raw materials need to be strictly screened after washing. The smelting time and method vary according to the different sizes of silicon raw materials, and the impurities contained in the raw materials need to be effectively removed.

[0004] In the process of realizing the utility model, the inventors found that the prior art had the following problems: 1. The screening equipment currently available on the market cannot fully screen the raw materials according to their size, and manual sorting is required afterwards, which increases the time efficiency of screening; 2. Although general screening equipment can reduce the dust generated during screening under a sealed structure, it is inconvenient to take out the raw materials. Utility Model Content

[0005] The purpose of the utility model is to provide a raw material screening device with a filtering structure, so as to solve the problems that the size of raw materials cannot be screened and the impurities in the raw materials are filtered but the raw materials are not taken out. To achieve the above purpose, the utility model provides the following technical solutions: a raw material screening device with a filtering structure comprises a frame, a servo motor is installed on the surface of one side of the frame, a driving pulley is installed on the output end of the servo motor, a driven pulley is provided on one side of the driving pulley, the driving pulley and the driven pulley are respectively connected to the surface of one side of the frame by a rotating shaft, a rocker is installed on the surface of the driven pulley, one end of the rocker is welded to the outer wall of the screening barrel through a mounting frame, a movable bracket is welded to the outer wall of the screening barrel, and the movable bracket is slidably installed in the slide groove of the inner wall of the frame through the pulley embedded therein, a filtering chassis is installed inside the screening barrel, a diversion port is opened through the inner wall of the screening barrel, and a material collecting box is opened at one end of the diversion port, and the material collecting box is respectively welded to the outer wall of the screening barrel.

[0006] Further preferably, the driving pulley and the driven pulley are connected by a belt, and the driving pulley and the driven pulley form a rotating structure through a servo motor, and the rocker moves in a circular motion along the surface of the driven pulley, and at the same time, the screening barrel forms a reciprocating transmission structure in the middle of the frame through the rocker and the movable bracket.

[0007] Further preferably, a tension spring is welded to one side of the outer wall of the sub-screening barrel through a mounting frame, and one end of the tension spring is mounted and connected to one side of the frame, and the tension spring forms an elastic telescopic structure through the sub-screening barrel and the movable bracket.

[0008] Further preferably, the sub-screening barrel is made of metal and is rotatably connected to a sealing cover at the top through a lock provided on the outer wall, and the filter chassis is embedded and plug-in connected to the bottom of the sub-screening barrel through a trapezoidal protrusion provided on its surface, and the surface of the filter chassis is a hollow panel with a cavity at the bottom, and the filter chassis is located below the diversion port.

[0009] Further preferably, the diversion ports are distributed in an annular manner on the inner wall of the screening barrel, and the aperture specifications of the diversion ports are different.

[0010] Further preferably, the aggregate box is made of metal, and is connected to the screening barrel through a diversion port, and the aggregate box is rotatably connected to a movable door at the bottom of a lock provided on its outer wall.

[0011] Compared with the prior art, the utility model has the following beneficial effects:

[0012] In the utility model, the structure of the screening barrel is convenient for feeding while effectively avoiding the problem of impurities and dust spreading inside the raw materials during the screening process. The screening barrel is driven forward and backward by rotating the rocker along the surface of the pulley in a circle, and the corresponding structure between the tension spring and the movable bracket and the frame ensures the support and stability of the screening barrel during the reciprocating motion. At the same time, the screening efficiency is further improved under the elastic structure, and the separate structure of the filter chassis is also convenient for cleaning internal impurities.

[0013] In the utility model, the screening barrel filters the impurities inside the raw materials and uses the structure of the diversion port to complete the purpose of diversion screening according to the different specifications of the raw materials. Since the processing and smelting methods of raw materials of different sizes are different, the purpose of classified processing is achieved, thereby improving the overall production efficiency and ferrosilicon quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the structure of the rack and the mobile bracket of the utility model;

[0016] Figure 3 This is a schematic diagram of the internal structure of the screening barrel of the utility model;

[0017] Figure 4 This is a schematic diagram of the structure of the driving pulley and the driven pulley of the utility model;

[0018] Figure 5This is a schematic diagram of the internal structure of the filter chassis of the utility model.

[0019] In the figure: 1. frame; 2. servo motor; 3. driving pulley; 4. driven pulley; 5. rocker; 6. screening barrel; 7. mobile bracket; 8. filter chassis; 9. diversion port; 10. collection box; 11. tension spring. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technical personnel in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figures 1 to 5 The utility model provides a technical solution: a raw material screening device with a filtering structure, comprising a frame 1, a servo motor 2 is installed on the surface of one side of the frame 1, a driving pulley 3 is installed on the output end of the servo motor 2, a driven pulley 4 is provided on one side of the driving pulley 3, the driving pulley 3 and the driven pulley 4 are respectively rotatably connected to the surface of one side of the frame 1 through a rotating shaft, a rocker 5 is installed on the surface of the driven pulley 4, one end of the rocker 5 is welded to the outer wall of a screening barrel 6 through a mounting frame, a movable bracket 7 is welded to the outer wall of the screening barrel 6, the movable bracket 7 is slidably installed in the slide groove of the inner wall of the frame 1 through the pulley embedded therein, a filtering chassis 8 is installed inside the screening barrel 6, a diversion port 9 is opened through the inner wall of the screening barrel 6, a collecting box 10 is opened at one end of the diversion port 9, and the collecting box 10 is respectively welded to the outer wall of the screening barrel 6.

[0022] In this embodiment, Figure 1 and Figure 4 As shown, the driving pulley 3 is connected to the driven pulley 4 by a belt, and the driving pulley 3 and the driven pulley 4 form a rotating structure through the servo motor 2, and the rocker 5 moves in a circular motion along the surface of the driven pulley 4, and at the same time, the screening barrel 6 is in a reciprocating transmission structure in the middle of the frame 1 through the rocker 5 and the movable bracket 7; when the servo motor 2 drives the driving pulley 3 to rotate, the driven pulley 4 rotates under the action of the belt, so that the rocker 5 rotates in a circular motion on its surface accordingly with its rotation, thereby achieving the purpose of promoting the transmission of the screening barrel 6 welded at its tail end, and the screening barrel 6 is in a movable structure in the middle of the frame 1 through the movable bracket 7, and the structure of the front end rocker 5 is used to achieve the purpose of pushing it back and forth, so that the raw materials placed inside it are screened under the reciprocating motion structure, and impurities mixed in the raw materials are stripped away.

[0023] In this embodiment, Figure 1 and Figure 2 As shown, a tension spring 11 is welded to one side of the outer wall of the screening barrel 6 through a mounting frame, and one end of the tension spring 11 is installed and connected to one side of the frame 1, and the tension spring 11 forms an elastic telescopic structure through the screening barrel 6 and the movable bracket 7; the screening barrel 6 has a certain weight when loading raw materials, and when the screening barrel 6 is driven and reciprocated by the front driving pulley 3 and the driven pulley 4, its tail end is connected to the frame 1 through the tension spring 11, which ensures the support and stability of the screening barrel 6 during the movement, and the screening barrel 6 will generate a certain vibration when it is reciprocated. At the same time, when the screening barrel 6 is pushed forward, the tension spring 11 is elastically deformed by force. Due to its large elastic coefficient, it generates an equal reaction force when resetting. Under the impetus of this reaction force, the power of the reciprocating motion of the screening barrel 6 is increased, and this relative motion force is used to further improve the screening efficiency.

[0024] In this embodiment, Figure 3 As shown, the screening barrel 6 is made of metal and is rotatably connected to a sealing cover at the top through a lock provided on the outer wall, and the filter chassis 8 is embedded and plugged into the bottom of the screening barrel 6 through a trapezoidal protrusion provided on its surface, and the surface of the filter chassis 8 is a hollow panel with a cavity at the bottom, and the filter chassis 8 is located below the diversion port 9; the opening and closing structure of the screening barrel 6 facilitates the delivery of raw materials and ensures the internal sealing during reciprocating screening, greatly reducing the problem of dust spreading during the screening process, and when the raw materials are pushed back and forth inside the screening barrel 6, the internal impurities are peeled off and merged into the internal cavity of the filter chassis 8. After the raw material screening is completed, the separate structure of the filter chassis 8 facilitates the cleaning of internal impurities.

[0025] In this embodiment, Figure 1 , Figure 2 and Figure 3 As shown, the diverter ports 9 are distributed in a ring shape on the inner wall of the screening barrel 6, and the aperture specifications of the diverter ports 9 are different; the diverter ports 9 are set to have apertures of different specifications so that the raw materials inside the screening barrel 6 can be collected into the external collecting box 10 through the diverter ports 9 of the same aperture according to their own specifications during the reciprocating swing process. While filtering the impurities inside the raw materials, the screening barrel 6 uses the structure of the diverter ports 9 to complete the diversion and screening purpose according to the different specifications of the raw materials. Since the processing and smelting methods of raw materials of different sizes are different, the purpose of classified processing is achieved, thereby improving the overall production efficiency and ferrosilicon quality.

[0026] In this embodiment, Figure 1 , Figure 2 and Figure 3As shown, the aggregate box 10 is made of metal, and is connected to the screening barrel 6 through the diversion port 9, and the aggregate box 10 is rotatably connected to a movable door at the bottom through a lock opened on its outer wall; the aggregate box 10 is used to classify and store raw materials of different specifications, and the opening and closing structure at the bottom facilitates the collection of internal materials.

[0027] The use method and advantages of the utility model: When the raw material screening device with a filtering structure is used, the working process is as follows:

[0028] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, first, the filter chassis 8 is embedded and inserted into the inside of the screening barrel 6, and the raw materials containing impurities are put into the inside of the screening barrel 6 again. The raw materials will be loaded on the surface of the filter chassis 8, and the sealing cover on the top of the screening barrel 6 is closed, and the barrel body and the top cover are locked with the lock provided on the outside. When the power servo motor 2 is started to drive the active pulley 3 to rotate, the driven pulley 4 rotates under the action of the belt so that the rocker 5 rotates in a circle on its surface accordingly with the rotation of the rocker 5. When the rocker 5 moves, the screening barrel 6 welded at its tail end will drive the movable bracket 7 to slide back and forth in the slide grooves at both ends of the inner wall of the frame 1, and when the screening barrel 6 is pushed to the front end, the tension spring 11 is elastically deformed by force, and the tension spring 11 produces the same reaction when it is reset. The relative kinetic force increases the reciprocating motion of the screening barrel 6, and the screening efficiency is further improved by using the relative kinetic force, while the support and stability of the screening barrel 6 during the screening process are increased. When the raw materials are pushed back and forth inside the screening barrel 6, the impurities mixed inside are stripped off and flow into the internal cavity of the filter chassis 8. During the reciprocating swinging process, the corresponding raw materials flow into the external collecting box 10 through the diversion port 9 of the same aperture according to their own specifications, until all the raw materials are filtered and screened, the power is turned off, and the lock on the outer wall of the collecting box 10 is used to open the movable door below for collection one by one. At the same time, the sealing cover of the screening barrel 6 is opened, the filter chassis 8 is taken out, and the impurities remaining in its cavity are dumped.

[0029] The above shows and describes the basic principle, main features and advantages of the utility model. Technical staff in this industry should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A raw material screening device with a filtering structure, comprising a frame (1), characterized in that: A servo motor (2) is mounted on the surface of one side of the frame (1); a driving pulley (3) is mounted on the output end of the servo motor (2); a driven pulley (4) is mounted on one side of the driving pulley (3); the driving pulley (3) and the driven pulley (4) are rotatably connected to the surface of one side of the frame (1) via a rotating shaft; a rocker (5) is mounted on the surface of the driven pulley (4); one end of the rocker (5) is welded to the outer wall of the screening barrel (6) via a mounting frame; a movable bracket (7) is welded to the outer wall of the screening barrel (6); the movable bracket (7) is slidably mounted in a slide groove on the inner wall of the frame (1) via a pulley embedded therein; a filter chassis (8) is mounted inside the screening barrel (6); a diversion port (9) is opened through the inner wall of the screening barrel (6); a material collecting box (10) is opened at one end of the diversion port (9); and the material collecting box (10) is welded to the outer wall of the screening barrel (6).

2. The raw material screening device with a filtering structure according to claim 1, characterized in that: The driving pulley (3) and the driven pulley (4) are connected by a belt, and the driving pulley (3) and the driven pulley (4) form a rotating structure through a servo motor (2), and the rocker (5) moves in a circular motion along the surface of the driven pulley (4), and at the same time, the screening barrel (6) forms a reciprocating transmission structure in the middle of the frame (1) through the rocker (5) and the movable bracket (7).

3. The raw material screening device with a filtering structure according to claim 1, characterized in that: A tension spring (11) is welded to one side of the outer wall of the screening barrel (6) via a mounting frame, and one end of the tension spring (11) is mounted and connected to one side of the frame (1), and the tension spring (11) forms an elastic telescopic structure through the screening barrel (6) and the movable bracket (7).

4. The raw material screening device with a filtering structure according to claim 1, characterized in that: The screening barrel (6) is made of metal and is rotatably connected to a sealing cover at the top through a lock provided on the outer wall, and the filter bottom plate (8) is embedded and plugged into the bottom of the screening barrel (6) through a trapezoidal protrusion provided on its surface, and the surface of the filter bottom plate (8) is a hollow panel with a cavity provided at the bottom, and the filter bottom plate (8) is located below the diversion port (9).

5. The raw material screening device with a filtering structure according to claim 1, characterized in that: The diversion openings (9) are distributed in an annular manner on the inner wall of the screening barrel (6), and the aperture specifications of the diversion openings (9) are different.

6. The raw material screening device with a filtering structure according to claim 1, characterized in that: The material collection box (10) is made of metal, and is connected to the screening barrel (6) through the diversion port (9). The material collection box (10) is rotatably connected to a movable door at the bottom of a lock provided on the outer wall of the material collection box (10).

Citation Information

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