Decontamination mechanism for standard part production
By designing an adjustment mechanism in the standard part cleaning equipment, using components such as bottom mold, cleaning tank, through groove, top mold and electromagnet, the problem of poor local cleaning effect during standard part cleaning is solved, comprehensive cleaning of standard parts is achieved, and cleaning quality is improved.
Patent Information
- Application Number
- CN202420527107.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-19
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-03-19
AI Technical Summary
During the cleaning process of existing standard parts, the cleaning effect at the stacking between standard parts or the connection between standard parts and the assembly is low, which affects the overall decontamination quality.
A decontamination mechanism for the production of standard parts is designed, including a base plate, a top plate and an adjustment mechanism. By setting an adjustment mechanism between the base plate and the top plate, the base mold, cleaning tank, through groove, top mold and electromagnet are used to adjust and clean the position of the standard parts.
Through the use of the adjustment mechanism, every part of the standard parts can be effectively cleaned, the cleaning quality can be improved, and the peripheral parts of the standard parts can be cleaned completely without blind spots.
Smart Images

Figure CN222535684U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of standard parts cleaning, in particular to a decontamination mechanism for standard parts production. Background Art
[0002] Standard parts refer to commonly used parts and components that have been completely standardized in terms of structure, size, drawing method, marking, etc. and are produced by professional factories, such as threaded parts, keys, pins, rolling bearings, etc. In a broad sense, they include standardized fasteners, connectors, transmission parts, seals, hydraulic components, pneumatic components, bearings, springs and other mechanical parts. They are widely used and need to be cleaned during their production process to remove impurities such as surface oil.
[0003] The existing standard parts cleaning process has the following drawbacks: the common way to clean standard parts is to use a sling to hold them and directly hoist them into a cleaning box for cleaning. In the actual cleaning process, when standard parts are cleaned using an ordinary hanging basket structure or using specific fixtures, the cleaning effect at the stacking points between standard parts or at the connection points between standard parts and fixtures is lower than that at other locations, affecting the overall decontamination quality. For this reason, we propose a decontamination mechanism for standard parts production. Utility Model Content
[0004] The main purpose of the utility model is to provide a decontamination mechanism for standard parts production. By means of an adjustment mechanism arranged between the bottom plate and the top plate, the position of the standard parts can be adjusted during the cleaning process, thereby ensuring that the cleaning operation can effectively clean every part of the surface, thereby effectively solving the problems in the background technology.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] A decontamination mechanism for standard parts production comprises a bottom plate, a top plate and an adjustment mechanism, wherein the adjustment mechanism is arranged between the bottom plate and the top plate, and the adjustment mechanism comprises a bottom mold, a cleaning groove, a through groove, a top mold and an electromagnet, wherein a cleaning groove for conveniently cleaning the end of the standard parts is provided inside the bottom mold, and a through groove connected to the inside of the cleaning groove is provided on the side of the bottom mold, the top mold is detachably connected to the bottom of the top plate, and electromagnets are installed at corresponding positions of the bottom of the top plate and the top mold.
[0007] Furthermore, it also includes a mounting mechanism, and the mounting ends of the bottom mold and the top mold are both provided with mounting mechanisms, and the mounting mechanisms include screw holes and bolts. The mounting ends of the bottom mold and the top mold are both provided with screw holes at corresponding positions inside the bottom plate and the top plate, and bolts are detachably connected between the screw holes; the mounting ends of the bottom mold and the top mold are both provided with screw holes, and the bottom plate and the top plate are also provided with screw holes corresponding to the positions of the mold mounting ends. Before performing cleaning operations on different standard parts, bottom molds and top molds of appropriate specifications can be selected according to the specifications of different standard parts, and the bottom mold and the top mold can be aligned with the bottom plate and the top plate respectively, and the bolts can be screwed in between the screw holes to complete the installation of the bottom mold and the top mold, which is convenient for adapting to standard parts of different specifications.
[0008] Furthermore, a lifting ring for convenient lifting is fixedly connected to the middle position of the top of the top plate; the lifting ring structure facilitates the use of lifting equipment to lift the standard parts into the cleaning box.
[0009] Furthermore, a limiting groove matching the end of the standard part is opened at the bottom end of the bottom mold, and a through hole corresponding to the position of the electromagnet is opened inside the top mold; the limiting groove limits the standard part, and the through hole structure enables the electromagnet to normally adsorb the standard part when energized.
[0010] Furthermore, recessed holes are provided on the surfaces of the bottom plate and the top plate at positions corresponding to the bolt installation positions, and the ends of the bolts are located inside the recessed holes; after the bolts are screwed into place, the ends thereof are placed inside the recessed holes and will not protrude.
[0011] Compared with the prior art, the utility model has the following beneficial effects: the limiting groove inside the bottom mold has different structural specifications to adapt to standard parts with different structural specifications. Before cleaning the standard parts, a suitable bottom mold and top mold are selected and installed on the bottom plate and top plate surfaces, the standard parts to be cleaned are inserted into the bottom mold, and then the top plate is hoisted into the cleaning box by a hoist, and cleaned by water immersion or ultrasonic cleaning. At this time, the bottom end of the standard part is located in the limiting groove, and after the cleaning of other parts is completed, the electromagnet power supply is turned on, and the standard part is adsorbed and pulled up by magnetism so that the top of the standard part enters the upper mold. Inside, the bottom of the standard parts is exposed for cleaning. After cleaning, the power is turned off to allow the standard parts to fall back into the bottom mold, achieving comprehensive cleaning of the periphery of the standard parts without dead angles, thereby improving the cleaning quality; the mounting ends of the bottom mold and the top mold are both provided with screw holes, and the bottom plate and the top plate are also provided with screw holes corresponding to the positions of the mold mounting ends. Before cleaning different standard parts, the bottom mold and the top mold of appropriate specifications can be selected according to the specifications of different standard parts, and the bottom mold and the top mold can be aligned with the bottom plate and the top plate respectively, and the bolts can be screwed in between the screw holes to complete the installation of the bottom mold and the top mold, which is convenient for adapting to standard parts of different specifications. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 The utility model is a schematic diagram of the overall structure of a dirt removal mechanism for standard parts production.
[0013] Figure 2 The utility model is a schematic diagram of the internal structure of a bottom mold of a decontamination mechanism for standard parts production.
[0014] Figure 3 The utility model is a schematic diagram of the internal structure of a top mold of a decontamination mechanism for standard parts production.
[0015] In the figure: 1, bottom plate; 2, top plate; 201, lifting ring; 3, adjusting mechanism; 301, bottom mold; 302, cleaning tank; 303, limiting groove; 304, through groove; 305, top mold; 306, electromagnet; 307, through hole; 4, mounting mechanism; 401, screw hole; 402, bolt; 403, concave hole. DETAILED DESCRIPTION
[0016] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0017] like Figure 1-3 As shown, a decontamination mechanism for standard parts production includes a bottom plate 1, a top plate 2 and an adjustment mechanism 3, wherein the adjustment mechanism 3 is arranged between the bottom plate 1 and the top plate 2, and the adjustment mechanism 3 includes a bottom mold 301, a cleaning groove 302, a through groove 304, a top mold 305 and an electromagnet 306, wherein the bottom mold 301 is provided with a cleaning groove 302 for conveniently cleaning the end of the standard parts, and the side of the bottom mold 301 is provided with a through groove 304 connected to the inside of the cleaning groove 302, the top mold 305 is detachably connected to the bottom of the top plate 2, and electromagnets 306 are installed at the corresponding positions of the bottom of the top plate 2 and the top mold 305.
[0018] Wherein, it also includes a mounting mechanism 4, the mounting ends of the bottom mold 301 and the top mold 305 are both provided with a mounting mechanism 4, the mounting mechanism 4 includes a screw hole 401 and a bolt 402, the mounting ends of the bottom mold 301 and the top mold 305 are both provided with screw holes 401 at corresponding positions inside the bottom plate 1 and the top plate 2, and the screw holes 402 are detachably connected between the screw holes 401; the mounting ends of the bottom mold 301 and the top mold 305 are both provided with screw holes 401, and the bottom plate 1 and the top plate 2 are also provided with screw holes 401 corresponding to the positions of the mold mounting ends. Before performing cleaning operations on different standard parts, the bottom mold 301 and the top mold 305 of appropriate specifications can be selected according to the specifications of different standard parts, the bottom mold 301 and the top mold 305 are aligned with the bottom plate 1 and the top plate 2 respectively, and the bolts 402 are screwed in between the screw holes 401 to complete the installation of the bottom mold 301 and the top mold 305, which is convenient for adapting to standard parts of different specifications.
[0019] Among them, a lifting ring 201 for convenient lifting is fixedly connected to the middle position of the top of the top plate 2, a limiting groove 303 matching the end of the standard part is opened at the bottom end of the bottom mold 301, and a through hole 307 corresponding to the position of the electromagnet 306 is opened inside the top mold 305; the lifting ring 201 structure facilitates the use of lifting equipment to lift the standard part into the cleaning box, the limiting groove 303 has a limiting effect on the standard part, and the through hole 307 structure enables the electromagnet 306 to normally adsorb the standard part when energized.
[0020] Among them, the surfaces of the bottom plate 1 and the top plate 2 are both provided with recessed holes 403 at positions corresponding to the installation positions of the bolts 402, and the ends of the bolts 402 are located inside the recessed holes 403; after the bolts 402 are screwed into place, their ends are placed inside the recessed holes 403 and will not protrude.
[0021] It should be noted that the utility model is a decontamination mechanism for standard parts production. When in use, the limiting groove 303 inside the bottom mold 301 has different structural specifications to adapt to standard parts with different structural specifications. Before cleaning the standard parts, a suitable bottom mold 301 and top mold 305 are selected and installed on the surface of the bottom plate 1 and the top plate 2, and the standard parts to be cleaned are inserted into the bottom mold 301, and then the top plate 2 is hoisted into the cleaning box by a hoist, and cleaned by water immersion or ultrasonic cleaning. At this time, the bottom end of the standard part is located in the limiting groove 303. After the cleaning of other parts is completed, the power supply of the electromagnet 306 is turned on, and the standard part is adsorbed and pulled up by magnetism so that the top of the standard part enters the interior of the upper mold, and the standard The bottom end of the part is exposed for cleaning. After cleaning, the power can be turned off to allow the standard part to fall back into the bottom mold 301, so that the periphery of the standard part can be cleaned comprehensively without dead angles, thereby improving the cleaning quality; the mounting ends of the bottom mold 301 and the top mold 305 are both provided with screw holes 401, and the bottom plate 1 and the top plate 2 are also provided with screw holes 401 corresponding to the positions of the mounting ends of the molds. Before cleaning different standard parts, the bottom mold 301 and the top mold 305 of appropriate specifications can be selected according to the specifications of different standard parts, and the bottom mold 301 and the top mold 305 are respectively aligned with the bottom plate 1 and the top plate 2, and the bolts 402 are screwed in between the screw holes 401 to complete the installation of the bottom mold 301 and the top mold 305, which is convenient for adapting to standard parts of different specifications.
[0022] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A decontamination mechanism for standard parts production, comprising a bottom plate (1), characterized in that: The invention also comprises a top plate (2) and an adjustment mechanism (3), wherein the adjustment mechanism (3) is arranged between the bottom plate (1) and the top plate (2), and the adjustment mechanism (3) comprises a bottom die (301), a cleaning groove (302), a through groove (304), a top die (305) and an electromagnet (306). The bottom die (301) is provided with a cleaning groove (302) for conveniently cleaning the end of the standard part, and the side of the bottom die (301) is provided with a through groove (304) connected to the inside of the cleaning groove (302). The bottom of the top plate (2) is detachably connected to the top die (305), and electromagnets (306) are installed at corresponding positions of the bottom of the top plate (2) and the top die (305).
2. A decontamination mechanism for standard parts production according to claim 1, characterized in that: The invention also comprises a mounting mechanism (4), wherein the mounting ends of the bottom mold (301) and the top mold (305) are both provided with the mounting mechanism (4), wherein the mounting mechanism (4) comprises a screw hole (401) and a bolt (402), and the mounting ends of the bottom mold (301) and the top mold (305) are both provided with screw holes (401) at corresponding positions inside the bottom plate (1) and the top plate (2), and the screw holes (402) are detachably connected with each other.
3. A decontamination mechanism for standard parts production according to claim 1, characterized in that: A lifting ring (201) for facilitating lifting is fixedly connected to the middle position of the top of the top plate (2).
4. A decontamination mechanism for standard parts production according to claim 1, characterized in that: A limiting groove (303) matching the end of a standard part is provided at the bottom end of the bottom mold (301), and a through hole (307) corresponding to the position of the electromagnet (306) is provided at the top mold (305).
5. A decontamination mechanism for standard parts production according to claim 2, characterized in that: Concave holes (403) are provided on the surfaces of the bottom plate (1) and the top plate (2) at positions corresponding to the installation of the bolts (402), and the ends of the bolts (402) are located inside the concave holes (403).