Heat insulation shaping device convenient to separate
By designing an insulating shaping device that is easy to separate, the adaptive clamping and separation of metal parts is achieved by the combination of electric telescopic rods and unidirectional threaded rods, and cooling through the fan, the problems of separation difficulties and scalding of metal parts in the prior art are solved, and a safe and efficient metal processing process is achieved.
Patent Information
- Application Number
- CN202421180255.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-05-28
AI Technical Summary
When existing hot presses process metal products, workers need to manually place metal parts heated to high temperatures, which are prone to scalding, and the metal after heating is soft, making it difficult to separate from the mold, and easily destroying the appearance of the metal parts.
An insulating shaping device for easy separation is designed, including a workbench, hydraulic cylinder, mobile plate, bidirectional threaded rod, clamp and fan. Through the cooperation of the electric telescopic rod and the one-way threaded rod, the adaptive clamping and separation of the metal parts can be achieved, and the fan is used to cool down to prevent scalding.
The convenient separation of metal parts and molds is achieved, the damage of metal parts is avoided, and the safety of workers is protected through cooling devices.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal product processing, in particular to a heat-insulating shaping device which is easy to separate. Background Art
[0002] Metal processing, also known as metalworking, refers to the production activities of humans processing materials with metallic properties that are composed of metal elements or mainly composed of metal elements. It is a process technology that processes metal materials into objects, parts, and components, including large parts of bridges and ships, and even tiny components of engines, jewelry, and watches. It is widely used in different fields such as science, industry, art, and handicrafts.
[0003] When processing metal products, a hot press is generally used to shape the metal products. It is mainly used to heat the material to a certain temperature and then apply high pressure to form the desired shape and structure in the mold.
[0004] However, when processing metal products with the existing hot press, workers are required to manually place the metal parts heated to a certain temperature on the mold. Since the temperature of the heated metal parts is relatively high, it is easy to burn the workers during operation. In addition, the heated metal is relatively soft in texture, and has a high degree of fit with the mold after stamping and shaping, and is not easy to separate from the mold. At this time, workers generally use tools to pry up the metal parts, but the metal parts are relatively soft in texture and the shape of the metal parts is easily damaged. Therefore, a new solution is needed to solve this problem. Utility Model Content
[0005] In view of the above background technology, the prior art has the following shortcomings and defects: the temperature of the heated metal parts is high, which can easily burn workers during operation; the heated metal is soft in texture, has a high degree of fit with the mold after stamping and shaping, and is not easy to separate from the mold.
[0006] The utility model discloses an insulation shaping device which is easy to separate, comprising a workbench and a hydraulic cylinder, wherein the output rod of the hydraulic cylinder is slidably connected to the inside of the workbench, and two limit plates and two bidirectional threaded rods are arranged above the workbench, the upper surface of each limit plate is provided with a sliding groove, the inner wall of each sliding groove is slidably connected to a sliding plate, the upper surface of each sliding plate is in contact with a movable plate, the side surfaces of each sliding plate which are close to each other are rotatably connected to the left and right ends of the bidirectional threaded rod, the interior of each movable plate is threadedly connected to the outer surface of the bidirectional threaded rod, and the inner wall of each movable plate is slidably connected to clamping blocks arranged at equal distances.
[0007] Furthermore, a side surface of each clamping block close to the corresponding movable plate is fixedly connected to a spring, and an end of each spring away from the corresponding clamping block is fixedly connected to the inner wall of the corresponding movable plate.
[0008] Furthermore, the left end of each of the bidirectional threaded rods is fixedly connected to a gear 1, two gears 2 and a toothed belt 1 are provided on the left side of the workbench, and the left side surface of one of the sliding plates is fixedly connected to a motor.
[0009] Furthermore, the output end of the motor is fixedly connected to the left side surface of the gear 2, and the outer surface of each of the gear 1 and the gear 2 is meshed with the inner wall of the toothed belt 1.
[0010] Furthermore, six electric telescopic rods are fixedly connected inside the workbench, the top end of each electric telescopic rod is fixedly connected to the bottom surface of the corresponding limit plate, and a one-way threaded rod is rotatably connected inside each limit plate.
[0011] Furthermore, one end of each one-way threaded rod away from the limiting plate is fixedly connected to a gear three, a toothed belt two is provided on the back of the workbench, and the outer surface of each gear three is meshed with the inner wall of the toothed belt two.
[0012] Furthermore, the upper surface of the workbench is provided with through holes at equal distances, the outer surface of the workbench is fixedly connected to a support frame, and a fan is fixedly installed inside the support frame.
[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0014] 1. The utility model is provided with components such as a movable plate, a two-way threaded rod, and a one-way threaded rod. The electric telescopic rod is used to control the position height of the limit plate, and the one-way threaded rod is used to control the left and right movement position of the sliding plate. At the same time, the two-way threaded rod drives the movable plates to approach each other and enables the clamping block to clamp the metal piece. The position of the metal piece is adjusted by the electric telescopic rod and the one-way threaded rod so that the metal piece contacts the upper surface of the lower mold, and the hydraulic cylinder is driven to press the upper mold downward to perform shaping. Since the clamping block clamps the metal piece, the upper mold is separated from the metal piece when the hydraulic cylinder rises, and the electric telescopic rod rises to separate the metal piece from the lower mold. At the same time, the one-way threaded rod drives the sliding plate to move above the fan for cooling, thereby achieving the effect that the device is convenient for separating metal pieces and preventing workers from being scalded.
[0015] 2. The utility model is provided with components such as a bidirectional threaded rod, a clamping block, a spring, a gear 1, a gear 2, a toothed belt 1, and a motor. The motor drives the gear 2 to mesh with the toothed belt 1 and rotate the two gears 1. The gear 1 drives the corresponding bidirectional threaded rod to rotate, so that the two movable plates approach each other until the clamping block contacts the metal piece. At the same time, the clamping block compresses the corresponding spring until the metal piece is clamped, thereby achieving the effect that the device can adjust the distance between the movable plates according to metal pieces of different sizes and is convenient for clamping metal pieces of different shapes. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:
[0017] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the internal structure of the workbench of the utility model;
[0019] Figure 3 This is a schematic diagram of the internal structure of the limit plate of the utility model;
[0020] Figure 4 This is an enlarged structural diagram of part A of the utility model;
[0021] Figure 5 This is a schematic diagram of the internal structure of the support frame of the utility model.
[0022] In the figure: 1. workbench; 2. limit plate; 3. sliding groove; 4. sliding plate; 5. moving plate; 6. bidirectional threaded rod; 7. clamping block; 8. spring; 9. gear one; 10. gear two; 11. toothed belt one; 12. motor; 13. electric telescopic rod; 14. unidirectional threaded rod; 15. gear three; 16. toothed belt two; 17. through hole; 18. support frame; 19. fan; 20. hydraulic cylinder. DETAILED DESCRIPTION
[0023] The following will disclose multiple embodiments of the utility model with diagrams. For the purpose of clear description, many physical details will be described together in the following description. However, it should be understood that these physical details should not be used to limit the utility model. In other words, in some embodiments of the utility model, these physical details are not necessary. In addition, for the purpose of simplifying the diagram, some conventional structures and components will be depicted in a simple schematic manner in the diagram.
[0024] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5The utility model is an insulation shaping device that is easy to separate, including a workbench 1 and a hydraulic cylinder 20. The upper surface of the workbench 1 is provided with two grooves, each of which is distributed horizontally. A lower mold is fixedly installed on the upper surface of the workbench 1 and is located at the center of the workbench 1. The output rod of the hydraulic cylinder 20 is slidably connected to the inside of the workbench 1. The bottom end of the output rod of the hydraulic cylinder 20 is fixedly installed with an upper mold, and its position corresponds to the lower mold. Two limit plates 2 and two bidirectional threaded rods 6 are provided above the workbench 1. A sliding groove 3 is provided on the upper surface of each limit plate 2. Specifically, the output rod is driven to extend by the hydraulic cylinder 20, so that the upper mold presses down the metal part above the lower mold to shape the metal part.
[0025] The two-way threaded rod 6 is a kind of double-sided threaded rod which is used for the rotation of the two-way threaded rod 6. ... a kind of double-sided threaded rod which is used for the rotation of the two-way threaded rod 6. The two-way threaded rod 6 is a kind of double-sided threaded rod which is a kind of double-sided threaded rod which is a kind of double-sided threaded rod which is a kind of double-sided threaded rod which is a kind of double-sided threaded rod which is a kind of double-sided threaded rod which is a kind of double-sided threaded rod which is a kind of double-sided threaded rod which is a kind of double-sided threaded rod which is a kind of double-sided threaded rod which is a kind of double-sided threaded rod which is a kind of double-sided threaded rod
[0026] In a preferred embodiment, each clamping block 7 is fixedly connected to a spring 8 on one side close to the corresponding movable plate 5, and each spring 8 is fixedly connected to the inner wall of the corresponding movable plate 5 at one end away from the corresponding clamping block 7. The position of the corresponding clamping block 7 is limited by the spring 8, and the movement distance of the clamping block 7 is limited. Specifically, the clamping block 7 contacts the metal part and the clamping block 7 compresses the corresponding spring 8 until the metal part is clamped, thereby achieving the effect of adaptively clamping the metal part.
[0027] In this embodiment, the left end of each bidirectional threaded rod 6 is fixedly connected to a gear 9, the bidirectional threaded rod 6 provides support for the corresponding gear 9 and limits the position of the gear 9, two gears 10 and a toothed belt 11 are provided on the left side of the workbench 1, and the left side of one of the sliding plates 4 is fixedly connected to a motor 12, the sliding plate 4 provides a fulcrum for the motor 12 and limits the position of the motor 12.
[0028] In a preferred embodiment, the output end of the motor 12 is fixedly connected to the left side surface of the gear 2 10, and the motor 12 provides the power required for the gear 2 10 to rotate. The motor 12 drives the gear 2 10 to rotate, and the outer surface of each gear 1 9 and the gear 2 10 is meshed with the inner wall of the toothed belt 1 11. Specifically, the motor 12 drives the gear 2 10 to mesh with the toothed belt 1 11, and at the same time, the toothed belt 1 11 meshes with the two gears 1 9, so that the gear 1 9 drives the corresponding bidirectional threaded rod 6 to rotate synchronously.
[0029] See also Figure 2 Six electric telescopic rods 13 are fixedly connected inside the workbench 1. The top of each electric telescopic rod 13 is fixedly connected to the bottom surface of the corresponding limit plate 2. Each electric telescopic rod 13 is located below the corresponding limit plate 2. The corresponding limit plate 2 is driven to rise or fall by extending or contracting the electric telescopic rod 13, thereby controlling the height position of the limit plate 2. A one-way threaded rod 14 is rotatably connected inside each limit plate 2. Each limit plate 2 limits the position of the corresponding one-way threaded rod 14 and provides a stable movement environment for it.
[0030] In this embodiment, each one-way threaded rod 14 is fixedly connected to a gear three 15 at one end away from the limit plate 2. The one-way threaded rod 14 limits the position of the corresponding gear three 15 and provides support force for the gear three 15. A handle is fixedly connected to the left side of one of the gears three 15. A toothed belt two 16 is provided on the back of the workbench 1. The outer surface of each gear three 15 is meshed with the inner wall of the toothed belt two 16. Specifically, the corresponding gear three 15 is driven to rotate by rotating the handle, and at the same time, the gear three 15 is meshed with the toothed belt two 16 and drives the other gear three 15 to rotate, so that the two one-way threaded rods 14 rotate synchronously.
[0031] In a preferred embodiment, the upper surface of the workbench 1 is provided with equidistant through holes 17, and the outer surface of the workbench 1 is fixedly connected to a support frame 18, which is located on the front of the workbench 1 and below the through holes 17. A fan 19 is fixedly installed inside the support frame 18. Specifically, the fan 19 rotates to drive the air flow rate to generate cold wind, and at the same time, the cold wind passes through the through holes 17 and contacts the metal parts, thereby achieving the effect of lowering the temperature of the metal parts.
[0032] The above is only an embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the scope of the claims of the present invention.
Claims
1. An easily separable heat-insulating shaping device, comprising a workbench (1) and a hydraulic cylinder (20), characterized in that: The output rod of the hydraulic cylinder (20) is slidably connected to the inside of the workbench (1); two limit plates (2) and two bidirectional threaded rods (6) are arranged above the workbench (1); the upper surface of each limit plate (2) is provided with a sliding groove (3); the inner wall of each sliding groove (3) is slidably connected to a sliding plate (4); the upper surface of each sliding plate (4) is in contact with a moving plate (5); the side surfaces of each sliding plate (4) that are close to each other are rotatably connected to the left and right ends of the bidirectional threaded rod (6); the interior of each moving plate (5) is threadedly connected to the outer surface of the bidirectional threaded rod (6); and the inner wall of each moving plate (5) is slidably connected to clamping blocks (7) arranged at equal distances.
2. The heat-insulating shaping device that is easy to separate according to claim 1, characterized in that: A side of each clamping block (7) close to the corresponding movable plate (5) is fixedly connected to a spring (8), and an end of each spring (8) away from the corresponding clamping block (7) is fixedly connected to the inner wall of the corresponding movable plate (5).
3. The heat-insulating shaping device that is easy to separate according to claim 1, characterized in that: The left end of each bidirectional threaded rod (6) is fixedly connected to a gear one (9), the left side of the workbench (1) is provided with two gears two (10) and a toothed belt one (11), and the left side surface of one of the sliding plates (4) is fixedly connected to a motor (12).
4. The heat-insulating shaping device that is easy to separate according to claim 3, characterized in that: The output end of the motor (12) is fixedly connected to the left side surface of the gear 2 (10), and the outer surface of each of the gear 1 (9) and the gear 2 (10) is meshed with the inner wall of the toothed belt 1 (11).
5. The heat-insulating shaping device that is easy to separate according to claim 1, characterized in that: Six electric telescopic rods (13) are fixedly connected inside the workbench (1), the top end of each electric telescopic rod (13) is fixedly connected to the bottom surface of the corresponding limit plate (2), and the inside of each limit plate (2) is rotatably connected to a one-way threaded rod (14).
6. The heat-insulating shaping device that is easy to separate according to claim 5, characterized in that: One end of each one-way threaded rod (14) away from the limiting plate (2) is fixedly connected to a gear three (15), and a toothed belt two (16) is provided on the back of the workbench (1), and the outer surface of each gear three (15) is meshed with the inner wall of the toothed belt two (16).
7. The heat-insulating shaping device that is easy to separate according to claim 1, characterized in that: The upper surface of the workbench (1) is provided with through holes (17) at equal distances, the outer surface of the workbench (1) is fixedly connected to a support frame (18), and a fan (19) is fixedly installed inside the support frame (18).