Welding blocking door frame sliding-down device
By designing a sports car device for welding and sealing door frames, and using a car-bearing welding machine and an electromagnet to control the support plate, the problems of high labor intensity and unstable welding quality in existing welding operations are solved, and the stability and efficiency of welding quality are improved.
Patent Information
- Application Number
- CN202420283740.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-06
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-02-06
AI Technical Summary
The existing working methods of welding and sealing door frames lead to high labor intensity for workers, easy wrist fatigue, unstable welding guns, and unstable welding quality.
A welding and sealing door frame sports car device is designed, including a cart, a welding machine, a support plate, a guide rod, an electromagnetic, a chuck and an adjustment device. The welding machine is carried by a cart, and the start and stop of the support plate is controlled by using an electromagnetic, and the chuck is fixed to the welding gun, and the automatic feeding welding device is used to ensure the stability of the distance between the welding gun and the weld.
It reduces the labor intensity of workers, the welding quality is more stable and controllable, and the distance between the welding torch and the weld seam is consistent, which improves the stability and efficiency of welding.
Smart Images

Figure CN222536685U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sports car devices, in particular to a sports car device for welding and blocking a door frame. Background Art
[0002] Welding, also known as fusion, is a manufacturing process and technology that joins metals or other thermoplastic materials such as plastics by heating, high temperature or high pressure. There are many sources of energy for modern welding, including gas flame, arc, laser, electron beam, friction and ultrasonic.
[0003] The raw materials for blocking door frames need to be welded into door frames after cutting. Generally, welding operations are performed manually with a handheld welding gun. Under this operation mode, the labor intensity of workers is high, the workers' wrists are easily fatigued, and the welding gun is easily unstable. In addition, the workers' welding skills are uneven. Therefore, the welding quality of blocking door frames is not stable enough.
[0004] Therefore, it is necessary to provide a welding and sealing door frame sports car device to solve the above technical problems. Utility Model Content
[0005] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides a device for welding and sealing a door frame running car, which can reduce the labor intensity of workers and make the welding quality more stable.
[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is as follows:
[0007] A welding and blocking door frame running car device comprises: a trolley, a welding machine is installed on the top of the trolley, a support plate is provided above the trolley, a plurality of guide rods are installed on the support plate, the bottom ends of the guide rods penetrate the support plate and are fixedly connected to the trolley, a limiting plate is installed on the top of the guide rod so that the support plate cannot escape from the top of the guide rod, a first spring is sleeved on the guide rod, the first spring is arranged between the support plate and the trolley, the first spring is in a compressed state, an electromagnet is installed on the top of the trolley, the electromagnet is installed below the support plate, after the electromagnet is energized, it can attract the support plate to descend so that the bottom of the support plate contacts the top of the electromagnet, a vertical adjustment device is installed on the top of the support plate, a horizontal adjustment device is installed on one side of the vertical adjustment device, the height of the horizontal adjustment device can be adjusted through the vertical adjustment device, a chuck is installed on one side of the horizontal adjustment device, the chuck is used for a welding gun connected to a fixed welding machine, the welding gun is automatically fed, the target line of the welding machine overlaps the blocking door frame, and the front and rear positions of the chuck can be adjusted through the horizontal adjustment device.
[0008] Preferably, two front wheels and two steering wheels are installed at the bottom of the trolley, and a scraper is installed on one side of the front wheel, and the scraper is used to scrape off the sundries stuck on the front wheel.
[0009] Preferably, a handle is installed on the top of the trolley, a switch is installed on one side of the handle, and the switch is connected to the electromagnet.
[0010] Preferably, a connecting plate is installed on one side of the trolley, bolts are installed on the connecting plate, nuts are installed on the bolts, an adjusting plate is installed on the bolts, a connecting rod is installed between the adjusting plate and the scraper, the connecting rod passes through the connecting plate, and its two ends are connected to the adjusting plate and the scraper.
[0011] Preferably, the connecting rod is a boss structure formed by connecting two cylindrical sections of different diameters. The end of the connecting rod with a thicker diameter is fixedly connected to the tube, the other end of the connecting rod passes through the adjustment plate, and a second spring is sleeved on the outer circle of the end of the connecting rod with a smaller diameter.
[0012] Preferably, a scale and a bogie are installed on one side of the trolley. The bogie is T-shaped as a whole and is rotatably connected to the trolley. Its two ends are connected to the steering wheel. A limit frame, a pointer and a pull rod are installed on the bogie. The scale value of the scale aligned with the pointer is the current steering angle of the steering wheel. One end of the pull rod passes through the bogie and is connected to the limit frame. A third spring is provided on the pull rod.
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] (1) The utility model uses a trolley to carry the welding machine, uses a chuck to fix the welding gun, and uses an electromagnet to attract a support plate to control the start and stop of the welding operation. It can conveniently perform welding operations on the blocked door frame. The labor intensity of the workers is low and they are not easily fatigued. The distance between the welding gun and the weld is stable, and the welding quality is more stable and controllable.
[0015] (2) The utility model installs two front wheels and two steering wheels at the bottom of the trolley, and installs a scraper on one side of the front wheel, so that the scraper can scrape off the debris stuck on the front wheel, so that the distance between the bottom end of the welding gun and the weld can be kept stable during the welding process;
[0016] (3) The utility model can conveniently move the trolley and control the power supply of the electromagnet by installing a handle on the top of the trolley and a switch on the side of the handle;
[0017] (4) The utility model can conveniently adjust the distance between the scraper and the front wheel by providing a connecting plate, bolts, an adjusting plate and a connecting rod;
[0018] (5) The utility model can realize soft braking of the trolley by providing a connecting rod with a boss structure and installing a second spring on the connecting rod, which is convenient for controlling the moving speed of the trolley and is conducive to scraping off debris on the front wheel;
[0019] (6) The utility model can conveniently adjust the angle of the steering wheel by arranging a scale, a steering rack, a limit rack, a pointer, a pull rod and a third spring so as to facilitate the device to process an arc-shaped weld. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the structure of the welding and blocking door frame sports car device provided by the utility model;
[0021] Figure 2 for Figure 1 The structural schematic diagram of the sports car device for welding and sealing door frames from another perspective is shown;
[0022] Figure 3 for Figure 1 The front view structural schematic diagram of the welding and blocking door frame sports car device shown;
[0023] Figure 4 for Figure 1 A magnified view of part A;
[0024] Figure 5 1 is a schematic diagram of the installation structure of the scraper in the welding and sealing door frame sports car device.
[0025] Among them, the names corresponding to the figure numbers are: 1-trolley, 2-front wheel, 3-steering wheel, 4-support plate, 5-guide rod, 6-first spring, 7-electromagnet, 8-vertical adjustment device, 9-horizontal adjustment device, 10-chuck, 11-scraper, 12-handle, 13-connecting plate, 14-bolt, 15-adjusting plate, 16-connecting rod, 17-second spring, 18-switch, 19-scale, 20-bogie, 21-limit frame, 22-pointer, 23-pull rod, 24-third spring, 25-welding machine. DETAILED DESCRIPTION
[0026] The present invention is further described below in conjunction with the accompanying drawings and embodiments. The present invention includes but is not limited to the following embodiments.
[0027] Embodiment 1:
[0028] like Figure 1-5As shown, the welding and blocking door frame sports car device provided by the utility model comprises: a trolley 1, a welding machine 25 is installed on the top of the trolley 1, a support plate 4 is arranged above the trolley 1, a plurality of guide rods 5 are installed on the support plate 4, the bottom ends of the guide rods 5 pass through the support plate 4 and are fixedly connected to the trolley 1, and a limiting piece is installed on the top of the guide rod 5 so that the support plate 4 cannot escape from the top of the guide rod 5, a first spring 6 is sleeved on the guide rod 5, the first spring 6 is arranged between the support plate 4 and the trolley 1, and the first spring 6 is in a compressed state, and an electromagnet 7 is installed on the top of the trolley 1, and the electromagnet 7 is installed on the support plate 4. Under the support plate 4, after the electromagnet 7 is energized, it can attract the support plate 4 to descend, so that the bottom of the support plate 4 contacts the top of the electromagnet 7, and a vertical adjustment device 8 is installed on the top of the support plate 4. A horizontal adjustment device 9 is installed on one side of the vertical adjustment device 8. The height of the horizontal adjustment device 9 can be adjusted through the vertical adjustment device 8. A chuck 10 is installed on one side of the horizontal adjustment device 9. The chuck 10 is used to fix a welding gun connected to a welding machine 25. The welding gun is an automatic feeding method. The target line of the welding machine 25 overlaps the blocking door frame. The front and rear of the chuck 10 can be adjusted through the horizontal adjustment device 9. When in use, fix the welding gun on the clamp 10, move the device to the side of the blocking door frame to be welded, make the forward direction of the trolley 1 consistent with the direction of the welding seam, move the clamp 10 back and forth through the horizontal adjustment device 9, align the bottom end of the welding gun with the welding seam, and lower the height of the horizontal adjustment device 9 through the vertical adjustment device 8, and then the height of the welding gun is lowered until the bottom end of the welding gun is at a certain height (8mm or more) from the welding seam. When welding, the welding machine 25 is powered on, the electromagnet 7 is powered on, and the first magnet 7 is powered on to attract the support plate 4, so that it descends along the guide rod 5, and further compresses the second A spring 6 is used until the bottom of the support plate 4 contacts the top of the electromagnet 7, and the support plate 4 no longer descends. When the support plate 4 descends, the welding gun is driven to further descend through the vertical adjustment device 8, the horizontal adjustment device 9 and the clamp 10, so that the bottom end of the welding gun is closer to the weld (reaching the welding distance), and then the weld is welded, pushing the trolley 1 to move, and then continuously welding the weld at the same height, and the welding quality is more stable. After welding is completed, the electromagnet 7 is powered off, so that the welding gun rises and resets under the action of the compressed first spring 6, and the bottom end of the welding gun is away from the weld, and welding stops.
[0029] The welding machine 25 is carried by the trolley 1, the welding gun is fixed by the chuck 10, and the start and stop of the welding operation are controlled by the electromagnet 7 to attract the support plate 4. The welding operation can be conveniently performed on the blocked door frame. The workers have low labor intensity and are not easily fatigued. The distance between the welding gun and the weld is stable, and the welding quality is more stable and controllable.
[0030] Embodiment 2:
[0031] like Figure 1-3As shown, two front wheels 2 and two steering wheels 3 are installed at the bottom of the trolley 1, and a scraper 11 is installed on one side of the front wheel 2. The scraper 11 is used to scrape off the debris stuck on the front wheel 2, so that the height of the trolley 1 close to the chuck 10 can be kept as stable as possible during movement, thereby keeping the distance between the bottom end of the welding gun and the weld stable, and the quality of the weld is more uniform and controllable.
[0032] Two front wheels 2 and two steering wheels 3 are installed at the bottom of the trolley 1, and a scraper 11 is installed on one side of the front wheel 2. The scraper 11 is used to scrape off the debris stuck on the front wheel 2, so that the distance between the bottom end of the welding gun and the weld is kept stable during the welding process.
[0033] Embodiment 3:
[0034] like Figure 1-3 As shown, a handle 12 is installed on the top of the trolley 1, and a switch 18 is installed on one side of the handle 12. The switch 18 is connected to the electromagnet 7. When in use, the handle 12 is held to conveniently push the trolley 1 to move. By pressing the switch 18 installed on the side of the handle 12, the power on and off of the electromagnet 7 can be conveniently controlled. Therefore, only one hand is required to hold the handle 12 to control the movement of the trolley 1 while controlling the power supply of the electromagnet 7, which is more convenient to use.
[0035] By installing a handle 12 on the top of the trolley 1 and installing a switch 18 on the side of the handle 12, the trolley 1 can be easily moved and the power supply of the electromagnet 7 can be controlled to be on and off.
[0036] Embodiment 4:
[0037] like Figure 1-3 and Figure 5 As shown, a connecting plate 13 is installed on one side of the trolley 1, a bolt 14 is installed on the connecting plate 13, a nut is installed on the bolt 14, an adjusting plate 15 is installed on the bolt 14, a connecting rod 16 is installed between the adjusting plate 15 and the scraper 11, the connecting rod 16 passes through the connecting plate 13, and its two ends are connected to the adjusting plate 15 and the scraper 11. When in use, the nut is rotated to make the adjusting plate 15 approach the connecting plate 13, and then the scraper 11 is driven to approach the front wheel 2 through the connecting rod 16, thereby adjusting the distance between the scraper 11 and the front wheel 2.
[0038] By providing the connecting plate 13 , the bolt 14 , the adjusting plate 15 and the connecting rod 16 , the distance between the scraper 11 and the front wheel 2 can be conveniently adjusted.
[0039] Embodiment 5:
[0040] like Figure 5As shown, the connecting rod 16 is a boss structure formed by connecting two sections of cylinders with different diameters. The end of the connecting rod 16 with a thicker diameter is fixedly connected to the tube 11, and the other end of the connecting rod 16 passes through the adjusting plate 15. A second spring 17 is sleeved on the outer circle of the end of the connecting rod 16 with a smaller diameter. When in use, the adjusting plate 15 is close to the connecting plate 13, thereby compressing the second spring 17. The second spring 17 pushes the connecting rod 16 to move, thereby making the scraper 11 close to the front wheel 2 until it is pressed on the front wheel 2, so that the scraper 11 can completely scrape off the debris on the front wheel 2. By controlling the compression degree of the second spring 7, the pressure value between the front wheel 2 and the scraper 11, that is, the friction force, can be controlled. The scraper 11 can play a soft braking role, so that the trolley 1 has a certain forward resistance during the movement, to prevent the forward resistance of the trolley 1 from being too small, resulting in an uncontrollable moving speed.
[0041] By providing a connecting rod 16 with a boss structure and installing a second spring 17 on the connecting rod 16 , soft braking of the trolley 1 can be achieved, which facilitates controlling the moving speed of the trolley 1 and helps to scrape off debris on the front wheel 2 .
[0042] Embodiment 6:
[0043] like Figure 1-4 As shown, a ruler 19 and a bogie 20 are installed on one side of the trolley 1. The ruler 19 is fixedly connected to the trolley 1. The bogie 20 is T-shaped as a whole and is rotatably connected to the trolley 1. Its two ends are connected to the steering wheel 3. A limit frame 21, a pointer 22 and a pull rod 23 are installed on the bogie 20. The scale value of the ruler 19 aligned with the pointer 22 is the steering angle of the current steering wheel 3. One end of the pull rod 23 passes through the bogie 20 and is connected to the limit frame 21. A third spring 24 is sleeved on the pull rod 23. When in use, the pull rod 23 is pulled. The limit frame 21 is separated from the scale 19 and the third spring 24 is compressed. At this time, the bogie 20 can be rotated to adjust the angle of the steering wheel 3, and the scale value reading of the alignment of the scale 19 and the support 22 is observed. When the set angle is reached, the pull rod 23 is released. Under the action of the third spring 24, the limit frame 21 is pressed tightly against one side of the scale 19, and then the bogie 20 is fixed. At this time, there is an angle difference between the front wheel 2 and the rear wheel 3, and the forward route of the trolley 1 is an arc. The curvature of the arc is consistent with the curvature of the weld, which can facilitate the welding of arc-shaped welds.
[0044] By arranging the scale 19, the bogie 20, the limit frame 21, the pointer 22, the pull rod 23 and the third spring 24, the angle of the steering wheel 3 can be conveniently adjusted so that the device can process an arc-shaped weld.
[0045] Working principle: When in use, fix the welding gun on the clamp 10, move the device to the side of the blocked door frame to be welded, make the forward direction of the trolley 1 consistent with the direction of the welding seam, move the clamp 10 back and forth through the horizontal adjustment device 9, align the bottom end of the welding gun with the welding seam, and lower the height of the horizontal adjustment device 9 through the vertical adjustment device 8, and then the height of the welding gun is lowered until the bottom end of the welding gun is at a certain height from the welding seam. When welding, the welding machine 25 is powered on, the electromagnet 7 is powered on, and the magnet 7 is powered on to attract the support plate 4, so that it descends along the guide rod 5 and further compresses it. The first spring 6 is pressed until the bottom of the support plate 4 contacts the top of the electromagnet 7, and the support plate 4 no longer descends. When the support plate 4 descends, the welding gun is driven to further descend through the vertical adjustment device 8, the horizontal adjustment device 9 and the clamp 10, so that the bottom end of the welding gun is closer to the weld, and then the weld is welded, pushing the trolley 1 to move, and then continuously welding the weld at the same height, and the welding quality is more stable. After welding is completed, the electromagnet 7 is powered off, so that the welding gun rises and resets under the action of the compressed first spring 6, and the bottom end of the welding gun is away from the weld, and welding stops.
Claims
1. A welding and sealing door frame sports car device, characterized in that: include: A trolley (1), a welding machine (25) is installed on the top of the trolley (1), a support plate (4) is provided above the trolley (1), a plurality of guide rods (5) are installed on the support plate (4), the bottom ends of the guide rods (5) pass through the support plate (4) and are connected to the trolley (1), a first spring (6) is sleeved on the guide rods (5), an electromagnet (7) is installed on the top of the trolley (1), a vertical adjustment device (8) is installed on the top of the support plate (4), a horizontal adjustment device (9) is installed on one side of the vertical adjustment device (8), and a chuck (10) is installed on one side of the horizontal adjustment device (9).
2. A welding and sealing door frame sports car device according to claim 1, characterized in that: Two front wheels (2) and two steering wheels (3) are installed at the bottom of the trolley (1), and a scraper (11) is installed on one side of the front wheel (2).
3. A welding and sealing door frame sports car device according to claim 1, characterized in that: A handle (12) is installed on the top of the trolley (1), a switch (18) is installed on one side of the handle (12), and the switch (18) is connected to the electromagnet (7).
4. A welding and sealing door frame sports car device according to claim 1, characterized in that: A connecting plate (13) is installed on one side of the trolley (1), a bolt (14) is installed on the connecting plate (13), an adjusting plate (15) is installed on the bolt (14), and a connecting rod (16) is installed between the adjusting plate (15) and the scraper (11).
5. A welding and sealing door frame sports car device according to claim 4, characterized in that: The connecting rod (16) is a boss structure, and a second spring (17) is sleeved on the connecting rod (16).
6. A welding and sealing door frame sports car device according to claim 2, characterized in that: A scale (19) and a bogie (20) are installed on one side of the trolley (1); the bogie (20) is connected to the steering wheel (3); a limit frame (21), a pointer (22) and a pull rod (23) are installed on the bogie (20); the pull rod (23) is connected to the limit frame (21); and a third spring (24) is sleeved on the pull rod (23).