Pipe fitting welding tool
By designing a pipe fitting welding tool including a first clamping mechanism, a second clamping mechanism and a support mechanism, the problem of vertical clamping and fixing of pipe fittings in the prior art is solved, and high-quality vertical welding of pipe fittings is achieved.
Patent Information
- Application Number
- CN202420314298.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-20
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-02-20
AI Technical Summary
Existing welding tools are difficult to effectively clamp and fix pipe fittings for vertical welding, resulting in poor welding quality and pipe fittings may not be able to remain vertical or different in height.
A pipe fitting welding tool is designed, including a first clamping mechanism, a second clamping mechanism and a support mechanism, through which the pipe fittings are fixed in place to ensure that the pipe fittings remain vertical and height consistent during welding.
This welding tool effectively solves the clamping and fixing problems in vertical welding of pipe fittings, ensures welding quality, and avoids the defects that the pipe fittings cannot be vertical or have different heights after welding.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding devices, in particular to a pipe fitting welding tool. Background Art
[0002] Round pipes are widely used in our production and life. They can be used for pipelines, thermal equipment, machinery industry, petroleum geological drilling, containers, chemical industry and special purposes.
[0003] During the machining process, it is often necessary to weld pipe fittings, including connecting the ends of two pipe fittings or vertically connecting the pipe fittings to form a T-shaped pipe (i.e., a three-way pipe).
[0004] For the welding of the ends of pipe fittings, the existing welding tools are easy to clamp and fix because the ends of pipe fittings are flat, so the two pipe fittings can be welded after being coaxial. However, for the vertical welding of pipe fittings, there is no better welding tool for clamping. Usually, the welding machine is used after manual gripping. However, manual gripping for welding may cause the two pipe fittings to have different heights during welding, and it will also make it impossible to achieve vertical welding during the welding process. Utility Model Content
[0005] Therefore, in order to solve the above-mentioned shortcomings, the utility model provides a pipe welding tool, which can facilitate vertical welding of pipes. Through the first clamping mechanism, the second clamping mechanism and the supporting mechanism, the vertical distribution and fixation of the pipes can be facilitated, which facilitates welding and ensures the quality of welding.
[0006] The utility model is implemented in this way: a pipe welding tool is constructed, comprising a first clamping mechanism, which is arranged at one end of the top of a base, and a second clamping mechanism and a tight seat are arranged at the other end of the top of the base;
[0007] A supporting mechanism is arranged at the middle of the top of the base;
[0008] A plurality of pipes are arranged vertically and fixed by means of a first clamping mechanism, a second clamping mechanism, a tightening seat and a supporting mechanism.
[0009] As described in the previous paragraph, providing the first clamping mechanism and the second clamping mechanism can facilitate fixing of the pipe, and providing the supporting mechanism can facilitate keeping the pipe vertical to the pipe fixed on the first clamping mechanism or the second clamping mechanism, thereby facilitating vertical welding and fixing of the pipe.
[0010] The first clamping mechanism supports and clamps a first pipe, and the second clamping mechanism and the abutting seat support and clamp a second pipe, and the first pipe and the second pipe are kept parallel and at the same height;
[0011] The supporting mechanism is provided with a third pipe fitting, one end of the third pipe fitting is kept perpendicular to the first pipe fitting, and the other end of the third pipe fitting is kept perpendicular to the second pipe fitting.
[0012] Furthermore, the first clamping mechanism is divided into two groups of mechanisms symmetrically arranged, each group of mechanisms includes a mounting block, and a first support block is also arranged on the side surface of one end of the mounting block close to the second clamping mechanism. A U-shaped slot hole is opened on the top of the first support block, and an inclined hole is opened on the mounting block. The first pipe fitting is placed in the U-shaped slot hole of the first support block in the two groups of mechanisms and is kept fixed by passing a pin through the inclined hole and a preset hole at the outer end of the first pipe fitting.
[0013] As described in the previous paragraph, the U-shaped slot on the first support block is convenient for placing pipes, and the inclined holes and latches are convenient for fixing the pipes in the U-shaped slot to prevent the pipes from moving along the opening direction of the U-shaped slot or rotating in the U-shaped slot.
[0014] Furthermore, the second clamping mechanism and the abutting seat are relatively arranged on the other end of the top of the base, and the abutting seat includes a second supporting block and a abutting head, and the abutting head is arranged on the surface of the second supporting block facing the second clamping mechanism.
[0015] Furthermore, the second clamping mechanism includes a bottom plate, which is arranged on the outer side of the base and kept flush;
[0016] A mounting plate is arranged on the bottom plate and has a hinged portion at one end and a sliding portion at the other end;
[0017] A hinged rod, one end of which is hinged to the hinged portion of the mounting plate, and the other end of which is provided with a handle;
[0018] A connecting rod, one end of which is hinged at the middle position of the hinged rod;
[0019] One end of the sliding push rod is hinged to the other end of the connecting rod, and the other end passes through the sliding part of the mounting plate to maintain linear movement.
[0020] As described in the above two paragraphs, the provision of a clamping head and a sliding push rod is to facilitate clamping and fixing of the pipe fitting, so that the pipe fitting remains suspended, thereby facilitating welding.
[0021] Furthermore, a guide block is provided on the base, which is used to install the second clamping mechanism in a precise position, thereby ensuring that the sliding push rod corresponds to the clamping head, one end of the second pipe fitting is clamped at the outer end of the clamping head, and the other end is clamped at the end of the sliding push rod and fixed by the linear movement of the sliding push rod.
[0022] As described in the above paragraph, the guide block is provided to ensure that the positions of the sliding push rod and the abutment head correspond to each other during installation of the second clamping mechanism, thereby achieving suspended clamping of the pipe fitting.
[0023] Furthermore, each group of the support mechanism includes at least a left support block and a right support block, the left support block and the right support block are arranged relative to each other and have corresponding through holes, and the third pipe fitting is placed between the left support block and the right support block and is fixed by inserting a rod through the through hole and a preset through hole at the outer end of the third pipe fitting.
[0024] As described in the previous paragraph, setting the left support block and the right support block can facilitate the left and right direction limitation of the pipe fitting, and setting the insertion rod to pass through the pipe fitting and the support block can ensure the complete fixation of the pipe fitting, thereby facilitating the pipe fitting and the pipe fittings at both ends to be in a vertical state, which is convenient for welding.
[0025] Furthermore, a slag discharge hole is provided at a position of the base close to the first clamping mechanism and the second clamping mechanism.
[0026] As described in the previous paragraph, opening the slag discharge hole can facilitate the rapid discharge of welding slag generated during welding.
[0027] The utility model has the following beneficial effects:
[0028] The welding tool can fix and clamp the pipe fittings through the first clamping mechanism and the second clamping mechanism. Combined with the pipe fittings fixed on the supporting mechanism, it is convenient to vertically arrange and fix the pipe fittings, thereby facilitating welding, effectively ensuring the welding quality, and preventing the pipe fittings from moving or rotating during welding, resulting in the pipe fittings being unable to be vertical after welding, or causing the pipe fittings to have different heights after welding. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the specific implementation of the present invention, they are used to explain the present invention, but do not constitute any limitation to the present invention. In the accompanying drawings:
[0030] Figure 1 It is a structural schematic diagram of the utility model;
[0031] Figure 2 This is a schematic diagram of the structure of the utility model after the pipe fitting is fixed;
[0032] Figure 3 yes Figure 2 Schematic diagram of the front view direction;
[0033] Figure 4 It is a structural schematic diagram of the second clamping mechanism in the utility model;
[0034] Figure 5 It is a structural schematic diagram of the mounting block in the first clamping mechanism of the utility model;
[0035] In the figure: 1, base; 11, slag discharge hole;
[0036] 2. Support mechanism; 21. Left support block; 22. Right support block;
[0037] 3. Second clamping mechanism; 31. Bottom plate; 32. Mounting plate; 33. Articulated rod; 34. Handle; 35. Connecting rod; 36. Sliding top rod;
[0038] 4. Guide block;
[0039] 5. abutting seat; 51. second supporting block; 52. abutting head;
[0040] 6. first clamping mechanism; 61. mounting block; 62. latch; 63. first supporting block;
[0041] 7. Insert the rod;
[0042] 8. The first pipe fitting; 9. The second pipe fitting; 10. The third pipe fitting. DETAILED DESCRIPTION
[0043] The technical solution of the present invention is further described in detail below through specific embodiments and in combination with the accompanying drawings; it should be understood that the implementation methods described herein are only used to illustrate and explain the present invention, and are not intended to limit the present invention in any way; the accompanying drawings in the present invention are only used to assist in the description of the embodiments and to facilitate understanding, and are not intended to limit the present invention in any way.
[0044] It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification so that people familiar with this technology can understand and read them, and are not used to limit the conditions under which the present invention can be implemented. Any structural modification, change in proportional relationship or adjustment of size should still fall within the scope of the technical contents disclosed in the present invention without affecting the effects and purposes that can be achieved by the present invention.
[0045] As described in the background technology, the existing pipe welding tooling is only convenient for welding the ends of pipes. It is not convenient for clamping and fixing the vertical welding of pipes, so the welding quality cannot be guaranteed, which may result in failure to ensure verticality and failure to ensure the height consistency of the pipes after welding.
[0046] Based on the above reasons, combined with the Figure 1 and attached Figure 2 As shown, the utility model provides a pipe welding tool, including a first clamping mechanism 6, which is arranged at one end of the top of a base 1, and a second clamping mechanism 3 and a tightening seat 5 are arranged at the other end of the top of the base 1;
[0047] A supporting mechanism 2 is arranged at the middle of the top of the base 1;
[0048] A plurality of pipes are arranged vertically and fixed by means of the first clamping mechanism 6 , the second clamping mechanism 3 , the abutting seat 5 and the supporting mechanism 2 .
[0049] As described in the previous paragraph, providing the first clamping mechanism and the second clamping mechanism can facilitate fixing of the pipe, and providing the supporting mechanism can facilitate keeping the pipe vertical to the pipe fixed on the first clamping mechanism or the second clamping mechanism, thereby facilitating vertical welding and fixing of the pipe.
[0050] Please refer to the attached Figure 2 or attached Figure 3 The first clamping mechanism 6 supports and clamps a first pipe 8, and the second clamping mechanism 3 and the abutting seat 5 support and clamp a second pipe 9, and the first pipe 8 and the second pipe 9 are kept parallel and at the same height;
[0051] The support mechanism 2 is provided with a third pipe 10 , one end of which is perpendicular to the first pipe 8 , and the other end of which is perpendicular to the second pipe 9 .
[0052] Please refer to the attached Figure 1 In this embodiment, the first clamping mechanism 6 is divided into two symmetrically arranged groups of mechanisms, each group of mechanisms includes a mounting block 61, and a first support block 63 is also arranged on the side surface of one end of the mounting block 61 close to the second clamping mechanism 3. A U-shaped slot hole is opened on the top of the first support block 63, and an inclined hole is opened on the mounting block 61. The first pipe fitting 8 is placed in the U-shaped slot hole of the first support block 63 in the two groups of mechanisms and is fixed by passing the pin 62 through the inclined hole and the preset hole at the outer end of the first pipe fitting 8.
[0053] As described in the previous paragraph, the U-shaped slot on the first support block is convenient for placing pipes, and the inclined holes and latches are convenient for fixing the pipes in the U-shaped slot to prevent the pipes from moving along the opening direction of the U-shaped slot or rotating in the U-shaped slot.
[0054] Please refer to the attached Figure 1 In this embodiment, the second clamping mechanism 3 and the clamping seat 5 are relatively arranged on the other end of the top of the base 1, and the clamping seat 5 includes a second supporting block 51 and a clamping head 52, and the clamping head 52 is arranged on the surface of the second supporting block 51 facing the second clamping mechanism 3.
[0055] Please refer to the attached Figure 4 In this embodiment, the second clamping mechanism 3 includes a bottom plate 31, which is arranged on the outer side of the base 1 and kept flush;
[0056] A mounting plate 32 is disposed on the bottom plate 31 and has a hinge portion at one end thereof and a sliding portion at the other end thereof;
[0057] A hinge rod 33, one end of which is hinged to the hinge portion of the mounting plate 32, and the other end of which is provided with a handle 34;
[0058] A connecting rod 35, one end of which is hinged at the middle position of the hinge rod 33;
[0059] One end of the sliding push rod 36 is hinged to the other end of the connecting rod 35, and the other end passes through the sliding portion of the mounting plate 32 to maintain linear movement.
[0060] As described in the above two paragraphs, the provision of a clamping head and a sliding push rod is to facilitate clamping and fixing of the pipe fitting, so that the pipe fitting remains suspended, thereby facilitating welding.
[0061] In this embodiment, a guide block 4 is further provided on the base 1, and the guide block 4 is used to install the second clamping mechanism 3 in a precise position, thereby ensuring that the sliding push rod 36 corresponds to the clamping head 52, and one end of the second pipe fitting 9 is clamped on the outer end of the clamping head 52, and the other end is clamped on the end of the sliding push rod 36 and fixed by the linear movement of the sliding push rod.
[0062] As described in the above paragraph, the guide block is provided to ensure that the positions of the sliding push rod and the abutment head correspond to each other during installation of the second clamping mechanism, thereby achieving suspended clamping of the pipe fitting.
[0063] In this embodiment, each group of the support mechanism 2 includes at least one left support block 21 and one right support block 22, the left support block 21 and the right support block 22 are arranged opposite to each other and have corresponding through holes, and the third pipe fitting 10 is placed between the left support block 21 and the right support block 22 and is fixed by inserting the rod 7 through the through hole and the preset through hole at the outer end of the third pipe fitting 10.
[0064] As described in the previous paragraph, setting the left support block and the right support block can facilitate the left and right direction limitation of the pipe fitting, and setting the insertion rod to pass through the pipe fitting and the support block can ensure the complete fixation of the pipe fitting, thereby facilitating the pipe fitting and the pipe fittings at both ends to be in a vertical state, which is convenient for welding.
[0065] In this embodiment, a slag discharge hole 11 is further provided at a position of the base 1 close to the first clamping mechanism 6 and the second clamping mechanism 3 .
[0066] As described in the previous paragraph, opening the slag discharge hole can facilitate the rapid discharge of welding slag generated during welding.
[0067] When welding the pipe fittings, the first pipe fitting 8 can be placed in the U-shaped slot of the first support block 63 and fixed by the latch 62. Then the third pipe fitting 10 can be placed between the left support block 21 and the right support block 22 and fixed by the insertion rod 7. Finally, one end of the second pipe fitting 9 is pressed against the outer end of the pressing head 52 and the other end is close to the sliding push rod 36. The hinge rod 33 is driven to rotate by holding the handle 34. Under the action of the connecting rod 35, the sliding fixing rod 36 is driven close to the end of the second pipe fitting 9 until it is pressed against the end of the second pipe fitting 9, thereby realizing the fixation of the second pipe fitting 9, that is, realizing the vertical arrangement and fixation of the pipe fittings, and finally welding can be performed.
[0068] In order to ensure that the two ends of the third pipe fitting 10 are in contact with the outer ends of the first pipe fitting 8 and the second pipe fitting 9 respectively, the support mechanism 2 can be set to a linear movement mode, that is, a slider is set on the base 1 (not shown in the drawings), and a slide groove is set at the bottom of the support mechanism 2, so that the support mechanism 2 can move along the direction of the third pipe fitting 10 and be tightened and fixed by tightening bolts.
[0069] The above description is a detailed description of the preferred feasible embodiment of the utility model, but the embodiment is not used to limit the scope of the patent application of the utility model. All equivalent changes or modified changes completed under the technical spirit suggested by the utility model should fall within the patent scope covered by the utility model.
Claims
1. A pipe welding tool, characterized in that: include A first clamping mechanism is arranged at one end of the top of the base, and a second clamping mechanism and a tightening seat are arranged at the other end of the top of the base; A supporting mechanism is arranged at the middle of the top of the base; A plurality of pipes are arranged vertically and fixed by means of a first clamping mechanism, a second clamping mechanism, a tightening seat and a supporting mechanism.
2. A pipe welding tool according to claim 1, characterized in that: The first clamping mechanism supports and clamps a first pipe, and the second clamping mechanism and the abutting seat support and clamp a second pipe, and the first pipe and the second pipe are kept parallel and at the same height; The supporting mechanism is provided with a third pipe fitting, one end of the third pipe fitting is kept perpendicular to the first pipe fitting, and the other end of the third pipe fitting is kept perpendicular to the second pipe fitting.
3. A pipe welding tool according to claim 2, characterized in that: The first clamping mechanism is divided into two symmetrically arranged groups of mechanisms, each group of mechanisms includes a mounting block, and a first supporting block is also arranged on the side surface of one end of the mounting block close to the second clamping mechanism. A U-shaped slot hole is opened on the top of the first supporting block, and an inclined hole is opened on the mounting block. The first pipe fitting is placed in the U-shaped slot hole of the first supporting block in the two groups of mechanisms and is fixed by passing a pin through the inclined hole and a preset hole at the outer end of the first pipe fitting.
4. The pipe welding tool according to claim 2, characterized in that: The second clamping mechanism and the abutting seat are arranged relatively on the other end of the top of the base, and the abutting seat includes a second supporting block and a abutting head, and the abutting head is arranged on the surface of the second supporting block facing the second clamping mechanism.
5. A pipe welding tool according to claim 4, characterized in that: The second clamping mechanism includes a bottom plate, which is arranged on the outer side of the base and kept flush; A mounting plate is arranged on the bottom plate and has a hinged portion at one end and a sliding portion at the other end; A hinged rod, one end of which is hinged to the hinged portion of the mounting plate, and the other end of which is provided with a handle; A connecting rod, one end of which is hinged at the middle position of the hinged rod; One end of the sliding push rod is hinged to the other end of the connecting rod, and the other end passes through the sliding part of the mounting plate to maintain linear movement.
6. A pipe welding tool according to claim 5, characterized in that: A guide block is also provided on the base, which is used to install the second clamping mechanism in a precise position to ensure that the sliding push rod corresponds to the clamping head. One end of the second pipe fitting is clamped at the outer end of the clamping head, and the other end is clamped at the end of the sliding push rod and fixed through the linear movement of the sliding push rod.
7. The pipe welding tool according to claim 2, characterized in that: Each group of the support mechanisms includes at least a left support block and a right support block, the left support block and the right support block are arranged opposite to each other and have corresponding through holes, the third pipe fitting is placed between the left support block and the right support block and is fixed by inserting a rod through the through hole and a preset through hole at the outer end of the third pipe fitting.
8. The pipe welding tool according to claim 1, characterized in that: A slag discharge hole is also provided at a position of the base close to the first clamping mechanism and the second clamping mechanism.