Electronic component inserting and clamping device
By designing an electronic component plug-in and clamping device using three linear motors and laser rangefinders, the semi-automation problem of existing industrial automation equipment in part grabbing is solved, and the automated plug-in and clamping of electronic components is realized, which improves production efficiency and reduces costs.
Patent Information
- Application Number
- CN202420677523.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-03
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-04-03
AI Technical Summary
Existing industrial automation equipment has semi-automation in part grabbing, and relies on manual assistance, resulting in low production efficiency and high cost.
An electronic component insertion and clamping device is designed, and three linear motors are synchronously cooperated to achieve all-round movement of the three-axis gripping mechanism, and precise positioning is achieved through laser rangefinder and positioning plate, and the placement disc and universal wheel are combined to realize automatic insertion and movement.
It realizes automatic plug-in and grabbing of electronic components, improves production efficiency, reduces the demand for manual assistance, and reduces costs.
Smart Images

Figure 00000000_0000_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of industrial automation, in particular to an electronic component insertion and clamping device. Background Art
[0002] Industrial development cannot be separated from automated production;
[0003] Currently, many companies use semi-automatic equipment for parts clamping, which requires manual assistance from the machine to work;
[0004] In today's industrial production, many auxiliary equipment can only be semi-automated and still require a lot of manpower to cooperate. Such auxiliary machinery not only has low production efficiency but also high investment cost. For this reason, we propose an electronic component insertion and clamping device. Utility Model Content
[0005] The technical problem to be solved by the utility model is to overcome the existing defects and provide an electronic component insertion and clamping device, which has an overall beneficial effect corresponding to the background technology and can effectively solve the problems in the background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an electronic component insertion and clamping device, a cabinet: a support seat is fixedly connected to its upper surface, the upper surface of the support seat is fixedly connected to the lower surface of the first slide rail, the first slide rail is slidably connected to the first linear motor mover seat, the upper surface of the mover seat of the first linear motor is fixedly connected to the bottom of the second slide rail, the second slide rail is slidably connected to the mover seat of the second linear motor, the front end of the mover seat of the second linear motor is fixedly connected to the back of the third slide rail, the third slide rail is slidably connected to the mover seat of the third linear motor, a cabinet door is arranged in front of the cabinet, the cabinet door is rotatably connected to the cabinet through a hinge, and a double-layer storage rack is arranged inside the cabinet;
[0007] Grabbing mechanism: the upper surface of which is fixedly connected to the lower surface of the third linear motor;
[0008] Among them: the input end of the single-chip microcomputer is connected to the output end of the main power supply, and the output end of the single-chip microcomputer is connected to the input ends of the first linear motor, the second linear motor, the third linear motor and the grasping mechanism; during the working process, the first linear motor, the second linear motor and the third linear motor can perfectly cooperate in the instructions of the single-chip microcomputer so that the grasping mechanism can move up and down, left and right, front and back to grasp the components.
[0009] Furthermore, the gripping mechanism includes a telescopic motor, a motor support frame, a pull rod, an L-shaped bracket, a rotating shaft, a gripping clamp and a claw support frame. The upper end of the telescopic motor is fixedly connected to the bottom of the third linear motor, the lower end of the telescopic motor is fixedly connected to the upper end of the motor support frame, the telescopic motor shaft is fixedly connected to the L-shaped bracket through the pull rod, the lower end of the motor support frame is fixedly connected to the upper end of the claw support frame, the claw support frame and the L-shaped bracket are rotationally connected through the rotating shaft, the bottom of the L-shaped bracket is fixedly connected to the upper surface of the claw, the pull rod is driven up and down by the telescopic effect of the telescopic motor, the pull rod drives the L-shaped bracket to rotate around the rotating shaft, and the L-shaped bracket drives the claw to engage inward to grasp the component.
[0010] Furthermore, it also includes a first laser rangefinder and a first positioning plate. The first laser rangefinder is fixedly connected to the right side of the second slide rail, the first positioning plate is arranged on the top right side of the first slide rail, and the output end of the first laser rangefinder is connected to the input end of the single-chip microcomputer to realize the left and right positioning of the grasping mechanism.
[0011] Furthermore, it also includes a second laser rangefinder and a second positioning plate. The bottom of the second laser rangefinder is fixedly connected to the right side housing of the second linear motor. The second positioning plate is arranged at the right bottom of the second slide rail. The output end of the second laser rangefinder is connected to the input end of the single-chip microcomputer to realize the up and down positioning of the grasping mechanism.
[0012] Furthermore, it also includes a third laser rangefinder and a third positioning plate. The bottom of the third laser rangefinder is fixedly connected to the right side housing of the third linear motor. The third positioning plate is arranged on the right side housing of the second linear motor. The output end of the third laser rangefinder is connected to the input end of the single-chip microcomputer to realize the front and rear positioning of the grasping mechanism.
[0013] Furthermore, a placement tray is placed on the upper surface of the cabinet, which can assist the taking mechanism to accurately insert electronic components, and the placement tray can be replaced after it is full.
[0014] Furthermore, universal wheels are evenly distributed on the bottom of the cabinet, and brake clamps are provided on the universal wheels. The universal wheels can drive the cabinet to move to a required work location, and the brake clamps can fix the position of the cabinet to ensure stable operation of the grabbing mechanism.
[0015] Compared with the prior art, the beneficial effects of the utility model are: the electronic component insertion and clamping device has the following advantages:
[0016] 1. The three linear motors work synchronously to enable the gripping mechanism to achieve three-axis omnidirectional motion;
[0017] 2. The placement tray cooperates with the grabbing mechanism to insert and position the electronic components;
[0018] 3. The universal wheels can move the cabinet to the required working location. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the structure of the utility model;
[0020] Figure 2 This is the right side view of the structure of the utility model;
[0021] Figure 3 It is a schematic diagram of the planar cross-sectional structure of the grabbing mechanism of the utility model.
[0022] In the figure: 1 universal wheel, 2 cabinet, 3 support seat, 4 first slide rail, 5 first linear motor, 6 second slide rail, 7 third slide rail, 8 second linear motor, 9 third linear motor, 10 grabbing mechanism, 101 telescopic motor, 102 motor support frame, 103 pull rod, 104 L-shaped bracket, 105 rotating shaft, 106 grabbing clamp, 107 claw support frame, 11 placement plate, 12 hinge, 13 cabinet door, 14 first laser rangefinder, 15 first positioning plate, 16 second laser rangefinder, 17 second positioning plate, 18 third laser rangefinder, 19 third positioning plate, 20 single chip microcomputer. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1-2 This embodiment provides a technical solution: an electronic component insertion and clamping device,
[0025] Cabinet 2: A support seat 3 is fixedly connected to its upper surface, the upper surface of the support seat 3 is fixedly connected to the lower surface of the first slide rail 4, the first slide rail 4 is slidably connected to the mover seat of the first linear motor 5, the upper surface of the mover seat of the first linear motor 5 is fixedly connected to the bottom of the second slide rail 6, the second slide rail 6 is slidably connected to the mover seat of the second linear motor 8, the front end of the mover seat of the second linear motor 8 is fixedly connected to the back of the third slide rail 7, the third slide rail 7 is slidably connected to the mover seat of the third linear motor 9, a cabinet door 13 is arranged in front of the cabinet 2, the cabinet door 13 is rotatably connected to the cabinet 2 by a hinge 12, a double-layer storage rack is arranged inside the cabinet 2, a placement plate 11 is placed on the upper surface of the cabinet 2, universal wheels 1 are evenly distributed at the bottom of the cabinet 2, a brake clamp is arranged on the universal wheel 1, the three linear motors can make the clamped objects move in three directions: up and down, left and right, and front and back, the placement plate 11 is convenient for the placement of components, the storage rack inside the cabinet 2 is convenient for storing the placement plate 11, and the universal wheel 1 is convenient for the movement of the cabinet 2;
[0026] Grabbing mechanism 10: Its upper surface is fixedly connected to the lower surface of the third linear motor 9. The grabbing mechanism 10 includes a telescopic motor 101, a motor support frame 102, a pull rod 103, an L-shaped bracket 104, a rotating shaft 105, a gripping clamp 106 and a claw supporting frame 107. The upper end of the telescopic motor 101 is fixedly connected to the bottom of the third linear motor 9, the lower end of the telescopic motor 101 is fixedly connected to the upper end of the motor support frame 102, the output shaft of the telescopic motor 101 is fixedly connected to the L-shaped bracket 104 through the pull rod 103, the lower end of the motor support frame 102 is fixedly connected to the upper end of the claw supporting frame 107, the claw supporting frame 107 is rotatably connected to the L-shaped bracket 104 through the rotating shaft 105, the bottom of the L-shaped bracket 104 is fixedly connected to the upper surface of the gripping clamp 106, the operation of the telescopic motor 101 drives the output shaft to move up and down, and the output shaft pulls the L-shaped bracket 104 along the rotating shaft 105 through the pull rod 103 and drives the gripping clamp 106 to open or engage at the same time;
[0027] Wherein: the input end of the single chip microcomputer 20 is connected to the output end of the main power supply, the output end of the single chip microcomputer 20 is connected to the input end of the first linear motor 5, the second linear motor 8, the third linear motor 9 and the grasping mechanism 10, and the single chip microcomputer 20 coordinates the various electrical appliances to cooperate in an orderly manner;
[0028] Among them: it also includes a first laser rangefinder 14 and a first positioning plate 15. The first laser rangefinder 14 is fixedly connected to the right side of the second slide rail 6. The first positioning plate 15 is arranged on the top right side of the first slide rail 4. The output end of the first laser rangefinder 14 is connected to the input end of the single-chip microcomputer 20. The first laser rangefinder 14 can feed back the measured distance data to the single-chip microcomputer 20 for unified processing.
[0029] Among them: it also includes a second laser rangefinder 16 and a second positioning plate 17. The bottom of the second laser rangefinder 16 is fixedly connected to the right side shell of the second linear motor 8. The second positioning plate 17 is arranged at the right bottom of the second slide rail 6. The output end of the second laser rangefinder 16 is connected to the input end of the single-chip microcomputer 20. The second laser rangefinder 16 can feed back the measured distance data to the single-chip microcomputer 20 for unified processing.
[0030] Among them: it also includes a third laser rangefinder 18 and a third positioning plate 19. The bottom of the third laser rangefinder 18 is fixedly connected to the right side shell of the third linear motor 9. The third positioning plate 19 is arranged on the right side shell of the second linear motor 8. The output end of the third laser rangefinder 18 is connected to the input end of the single-chip microcomputer 20. The third laser rangefinder 18 can feed back the measured distance data to the single-chip microcomputer 20 for unified processing.
[0031] The working principle of the electronic component insertion and clamping device provided by the utility model is as follows:
[0032] The components to be inserted are placed on the left side of the cabinet 2, and the first laser rangefinder 14, the second laser rangefinder 16, and the third laser rangefinder 18 are turned on by the single-chip microcomputer 20. At the same time, the first linear motor 5, the second linear motor 8, and the third linear motor 9 cooperate to operate to adjust the position of the grasping mechanism 10. During operation, the first laser rangefinder 14 measures the distance to the first positioning plate 15 in real time to adjust the left and right position of the grasping mechanism 10, the second laser rangefinder 16 measures the distance to the second positioning plate 17 in real time to adjust the up and down position of the grasping mechanism 10, and the third laser rangefinder 18 measures the distance to the third positioning plate 19 in real time to adjust the front and back position of the grasping mechanism 10. The position information is fed back to the single-chip microcomputer 20 in real time to facilitate the single-chip microcomputer 20 to perform position control. When the grasping mechanism 10 reaches the specified position, the telescopic motor 101 causes the gripper 106 to open or engage through the telescopic movement of the output shaft to grasp and place the electronic components. In this way, the entire electronic component insertion and clamping process is completed.
[0033] It is worth noting that the control switch chip disclosed in the above embodiment is a PLC single chip microcomputer, S7-200, the first laser rangefinder 14, the second laser rangefinder 16, and the third laser rangefinder 18 can all be OD1-B015C05I25 laser rangefinders, and the single chip microcomputer controls the linear motor and the laser rangefinder to work using the commonly used method in the prior art.
[0034] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. An electronic component insertion and clamping device, characterized in that: It comprises a cabinet (2) and a grabbing mechanism (10); Cabinet (2): The upper surface of the cabinet (2) is fixedly connected with a support seat (3), the upper surface of the support seat (3) is fixedly connected with the lower surface of the first slide rail (4), the first slide rail (4) is slidably connected with the mover seat of the first linear motor (5), the upper surface of the first linear motor (5) is fixedly connected with the bottom of the second slide rail (6), the second slide rail (6) is slidably connected with the mover seat of the second linear motor (8), the front end of the second linear motor (8) is fixedly connected with the rear of the third slide rail (7), the third slide rail (7) is slidably connected with the mover seat of the third linear motor (9), a cabinet door (13) is arranged in front of the cabinet (2), the cabinet door (13) is rotatably connected with the cabinet (2) through a hinge (12), and a double-layer storage rack is arranged inside the cabinet (2); A gripping mechanism (10): the upper surface of which is fixedly connected to the lower surface of the third linear motor (9); Wherein: the input end of the single chip microcomputer (20) is connected to the output end of the main power supply, and the output end of the single chip microcomputer (20) is connected to the input ends of the first linear motor (5), the second linear motor (8), the third linear motor (9) and the grasping mechanism (10).
2. The electronic component insertion and clamping device according to claim 1, characterized in that: The gripping mechanism (10) comprises a telescopic motor (101), a motor support frame (102), a pull rod (103), an L-shaped support frame (104), a rotating shaft (105), a gripping clamp (106) and a claw support frame (107); the upper end of the telescopic motor (101) is fixedly connected to the bottom of the third linear motor (9); the lower end of the telescopic motor (101) is fixedly connected to the upper end of the motor support frame (102); the output shaft of the telescopic motor (101) is fixedly connected to the L-shaped support frame (104) via the pull rod (103); the lower end of the motor support frame (102) is fixedly connected to the upper end of the claw support frame (107); the claw support frame (107) and the L-shaped support frame (104) are rotationally connected via the rotating shaft (105); and the bottom of the L-shaped support frame (104) is fixedly connected to the upper surface of the gripping clamp (106).
3. The electronic component insertion and clamping device according to claim 1, characterized in that: It also includes a first laser rangefinder (14) and a first positioning plate (15), wherein the first laser rangefinder (14) is fixedly connected to the right side of the second slide rail (6), the first positioning plate (15) is arranged on the top right side of the first slide rail (4), and the output end of the first laser rangefinder (14) is connected to the input end of the single chip microcomputer (20).
4. The electronic component insertion and clamping device according to claim 1, characterized in that: It also includes a second laser rangefinder (16) and a second positioning plate (17), wherein the bottom of the second laser rangefinder (16) is fixedly connected to the right side housing of the second linear motor (8), the second positioning plate (17) is arranged at the right side bottom of the second slide rail (6), and the output end of the second laser rangefinder (16) is connected to the input end of the single chip microcomputer (20).
5. The electronic component insertion and clamping device according to claim 1, characterized in that: It also comprises a third laser rangefinder (18) and a third positioning plate (19); the bottom of the third laser rangefinder (18) is fixedly connected to the right side housing of the third linear motor (9); the third positioning plate (19) is arranged on the right side housing of the second linear motor (8); and the output end of the third laser rangefinder (18) is connected to the input end of the single chip microcomputer (20).
6. The electronic component insertion and clamping device according to claim 1, characterized in that: A placement tray (11) is placed on the upper surface of the cabinet (2).
7. The electronic component insertion and clamping device according to claim 1, characterized in that: Universal wheels (1) are evenly distributed on the bottom end of the cabinet (2), and brake clamps are arranged on the universal wheels (1).