Adjusting valve body machining clamp
By designing a control valve body processing fixture including clamping assembly and vacuuming assembly, the problems of poor clamping stability and dust splashing are solved, and high-precision processing and a good working environment are achieved.
Patent Information
- Application Number
- CN202421126202.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-22
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-05-22
AI Technical Summary
The existing control valve body processing fixtures have poor stability during clamping, resulting in vibration or offset during processing, affecting the processing accuracy and product consistency, and at the same time, there is a problem of dust splashing.
A control valve body processing fixture including a work table, a clamping table, a support plate, a vacuum cleaner assembly and a clamping assembly are designed. The clamping stability of the valve body is improved by combining the drive motor, screw and clamping jaw of the clamping assembly; the vacuum cleaner assembly effectively collects and filters dust through the combination of the collection bucket, transmission tube, collection shell, screen plate and suction fan.
It improves the stability of the valve body during processing, reduces vibration and offset, and ensures processing accuracy and product consistency; at the same time, it effectively collects dust, maintaining the clean and safe working environment.
Smart Images

Figure CN222536963U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of regulating valve processing, in particular to a regulating valve body processing fixture. Background Art
[0002] The control valve body processing fixture is a device specially designed to fix the control valve body during the processing. The control valve is a key component used to control the flow, pressure and flow direction of the fluid. It is widely used in the petroleum, chemical, water treatment and other industries. The processing accuracy of its valve body is very high, so the design and use of the processing fixture is particularly important.
[0003] After searching, a special clamp for cutting and grinding a regulating valve with announcement number CN217943012U belongs to the technical field of tooling and fixtures for casting processing. It includes a first positioning base, a second positioning base and a third positioning base arranged horizontally, and the middle parts of the first positioning base, the second positioning base and the third positioning base are respectively detachably installed with a first clamping part, a second clamping part and a third clamping part, and the first positioning base, the second positioning base and the third positioning base are all installed on the base through a bracket. The utility model has the following beneficial effects: the utility model adopts 3 limit and clamping points, so the overall positioning reliability of the clamp is high and the operation is also simple. Matching with the existing mechanical arm type casting riser grinding robot or grinding machine tool makes the grinding of the regulating valve body more efficient and quick, effectively improves the production efficiency, and has low use cost, which can significantly reduce the labor intensity of workers.
[0004] Based on the above patent, the first end of the regulating valve body is constrained by the cooperation of the first positioning base and the first clamping part, the second end of the regulating valve body is constrained by the cooperation of the second clamping part and the second positioning base, and the third end of the regulating valve body is constrained by the cooperation of the third clamping part and the third positioning base, thereby realizing reliable positioning of the regulating valve body as a whole. In order to prevent the regulating valve body with a cast riser from tipping over, the new model adopts three limiting and clamping points, so the overall positioning reliability of the clamp is high and the operation is simple. The special fixture for cutting and grinding the regulating valve can be directly installed on the grinding machine or a mechanical arm-type casting riser grinding robot can be installed on the base, and matched with the existing mechanical arm-type casting riser grinding robot or grinding machine, so that the grinding of the regulating valve body is more efficient and quick, effectively improving production efficiency, and the use cost is low, which can significantly reduce the labor intensity of workers. However, the three-point fixed clamping method used in this patent will cause uneven fixing force on the valve body, resulting in poor stability when fixing the valve body. If the clamp's clamping of the valve body is unstable, it will cause vibration or deviation during the processing process, resulting in reduced processing accuracy, and the inability to ensure the consistency of product size and shape, thereby affecting the performance of the product.
[0005] Therefore, in view of the problem that the existing clamps are not stable when clamping the valve body and dust splashes during processing, a regulating valve body processing clamp that solves the above problems is needed. Utility Model Content
[0006] In order to solve the problems in the prior art that the clamp is not stable when clamping the valve body and dust splashes during processing, the present application provides a regulating valve body processing clamp.
[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0008] A regulating valve body processing fixture comprises a workbench, the top of the workbench is fixedly connected to a clamping table, the top of the left end of the workbench is fixedly connected to a support plate, the support plate is connected to a collecting bucket through a dust suction assembly, the left end of the collecting bucket is fixedly connected to a transmission pipe and passes through, the other end of the transmission pipe is fixedly connected to a collecting shell, the inner wall of the collecting shell is fixedly connected to a sieve plate, a plurality of suction fans are installed on the inner wall of the right end of the collecting shell, the bottom of the workbench is fixedly connected to a connecting frame, and the four sides of the top of the clamping table are connected to sliding rods through clamping assemblies.
[0009] As a further improvement of the utility model, the clamping assembly includes a driving motor fixedly connected to the top of the connecting frame, the driving end of the driving motor is fixedly connected to a screw, the outer wall of the screw is threadedly connected to a movable plate, the four sides of the outer wall of the movable plate are rotatably connected to connecting plates, the opposite ends of the connecting plates are rotatably connected to slide blocks, and the top of the slide blocks are fixedly connected to clamping claws.
[0010] As a further improvement of the utility model, the dust suction assembly includes an adjustment rod located at the front end of the support plate and slidably connected by a return spring, the rear end of the adjustment rod is fixedly connected to a first toothed ring, and the front end of the collection bucket is fixedly connected to a second toothed ring.
[0011] As a further improvement of the utility model, the top end of the collecting shell is fixedly connected to the bottom end of the workbench.
[0012] As a further improvement of the utility model, the top end of the screw rod is rotatably connected to the top end of the inner wall of the clamping platform.
[0013] As a further improvement of the present invention, the inner walls of the slide block are slidably connected to the outer walls of the slide rod.
[0014] As a further improvement of the present invention, the front end of the return spring is fixedly connected to the front end inner wall of the support plate, and the rear end of the return spring is fixedly connected to the rear end outer wall of the adjusting rod.
[0015] As a further improvement of the present invention, the rear end of the first tooth groove ring is detachably connected to the front end of the second tooth groove ring.
[0016] In summary, compared with the prior art, the present application includes at least one of the following beneficial technical effects:
[0017] 1. In the utility model, by using a combination of a connecting frame, a sliding rod, a driving motor, a screw rod, a movable plate, a connecting plate, a slide block and a clamping claw, the stability of the device clamping the valve body is improved, and the vibration or slippage of the valve body during the processing is effectively reduced, thereby ensuring the processing accuracy, ensuring that the valve body will not deviate due to improper clamping, and ensuring that the product size and surface accuracy meet the design requirements.
[0018] 2. In the utility model, through the combined use of the collecting bucket, the transmission pipe, the collecting shell, the screen plate, the suction fan, the adjusting rod, the reset spring, the first toothed ring and the second toothed ring, the device can collect the dust generated during processing, and the effective dust collection can reduce the diffusion of dust during processing, keep the working environment clean, and reduce air pollution, which provides a healthier and safer working environment for operators. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 A three-dimensional diagram of a valve body processing fixture for a regulating valve proposed by the utility model;
[0020] Figure 2 A half-section diagram of a clamping table of a control valve body processing fixture proposed by the utility model;
[0021] Figure 3 This is a schematic diagram of the structure of the clamping claws of a regulating valve body processing fixture proposed by the utility model;
[0022] Figure 4 This is a half-section view of a collecting bucket of a regulating valve body processing fixture proposed by the utility model.
[0023] Legend:
[0024] 1. Workbench; 2. Clamping table; 3. Support plate; 4. Collecting bucket; 5. Transmission pipe; 6. Collecting shell; 7. Screen plate; 8. Suction fan; 9. Connecting frame; 10. Slide rod; 11. Driving motor; 12. Screw rod; 13. Moving plate; 14. Connecting plate; 15. Slide block; 16. Clamping claw; 17. Adjusting rod; 18. Reset spring; 19. First toothed ring; 20. Second toothed ring. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments.
[0026] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application for which protection is sought, but merely represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present application.
[0027] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0028] In the description of this application, it should be noted that if the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the drawings, or the orientation or position relationship in which the product of the application is usually placed when in use. It is only for the convenience of describing this application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on this application. In addition, if the terms "first", "second", etc. appear in the description of this application, they are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0029] In addition, if the terms "horizontal" or "vertical" appear in the description of this application, it does not mean that the components are required to be absolutely horizontal or suspended, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0030] In the description of this application, it should also be noted that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0031] Embodiment 1: A regulating valve body processing fixture comprises a workbench 1, a clamping table 2 is fixedly connected to the top of the workbench 1, a support plate 3 is fixedly connected to the top of the left end of the workbench 1, a collecting bucket 4 is connected to the support plate 3 through a dust suction assembly, a transmission pipe 5 is fixedly connected to the left end of the collecting bucket 4 and passes through it, a collecting shell 6 is fixedly connected to the other end of the transmission pipe 5, a sieve plate 7 is fixedly connected to the inner wall of the collecting shell 6, a plurality of suction fans 8 are installed on the inner wall of the right end of the collecting shell 6, a connecting frame 9 is fixedly connected to the bottom end of the workbench 1, and sliding rods 10 are connected to the four sides of the top of the clamping table 2 through the clamping assembly. When the suction fan 8 is started, the suction fan 8 generates suction, and cooperates with the sieve plate 7 to allow the transmission pipe 5 to absorb the dust generated during processing that is in contact with the collecting bucket 4 into the collecting shell 6 to avoid dust splashing.
[0032] Embodiment 2: A driving motor 11 is fixedly connected to the top of the connecting frame 9, and a screw 12 is fixedly connected to the driving end of the driving motor 11. A movable plate 13 is threadedly connected to the outer wall of the screw 12. The four sides of the outer wall of the movable plate 13 are rotatably connected to connecting plates 14, and the opposite ends of the connecting plates 14 are rotatably connected to slide blocks 15. The tops of the slide blocks 15 are fixedly connected to clamping claws 16. The valve body to be processed is placed on the clamping table 2, and the driving motor 11 is started by external power control, so that the driving motor 11 drives the screw 12 to move the movable plate 13 along its outer wall, and the movable plate 13 drives the connecting plate 14 to move the slide block 15 along the slide rod 10, so as to achieve the effect of the slide block 15 opening outward, so that the clamping claw 16 fixes the valve body, improves the stability of the device clamping the valve body, and effectively reduces the vibration or slippage of the valve body during the processing, thereby ensuring the processing accuracy, ensuring that the valve body will not deviate due to improper clamping, and ensuring that the product size and surface accuracy meet the design requirements.
[0033] Embodiment 3: The front end of the support plate 3 is slidably connected to the adjusting rod 17 through the return spring 18, and the rear end of the adjusting rod 17 is fixedly connected to the first toothed ring 19, and the front end of the collecting bucket 4 is fixedly connected to the second toothed ring 20. When the suction fan 8 is started, the suction fan 8 generates suction, and cooperates with the screen plate 7 to allow the transmission pipe 5 to absorb the dust generated during processing that is in contact with the collecting bucket 4 into the collecting shell 6 to avoid dust splashing. The adjusting rod 17 is pulled out to make the first toothed ring 19 fall off from the second toothed ring 20, so that the collecting bucket 4 can be rotated and adjusted. When the angle is adjusted to a suitable level, the adjusting rod 17 is released to allow the return spring 18 to squeeze the first toothed ring 19 and fix it again at the second toothed ring 20, thereby facilitating the device to collect the dust generated during processing. Effective dust collection can reduce the spread of dust during processing, keep the working environment clean, and reduce air pollution, which provides a healthier and safer working environment for operators.
[0034] like Figure 1-Figure 4As shown, the top of the collecting shell 6 is fixedly connected to the bottom of the workbench 1 to improve the stability of the collecting shell 6, the top of the screw 12 is rotatably connected to the top of the inner wall of the clamping table 2, so as to facilitate the rotation of the screw 12, the inner walls of the slide block 15 are slidably connected to the outer wall of the slide rod 10, the front end of the reset spring 18 is fixedly connected to the front end inner wall of the support plate 3, the rear end of the reset spring 18 is fixedly connected to the rear end outer wall of the adjusting rod 17, the reset spring 18 squeezes the adjusting rod 17 so that it can be reset after moving, and the rear end of the first toothed ring 19 is detachably connected to the front end of the second toothed ring 20, so as to facilitate the docking of the first toothed ring 19 at the second toothed ring 20.
[0035] Working principle: firstly, place the valve body to be processed on the clamping table 2, start the driving motor 11 through external power control, so that the driving motor 11 drives the screw 12 to move the moving plate 13 along its outer wall, and the moving plate 13 drives the connecting plate 14 to move the slide block 15 along the slide rod 10, so as to achieve the effect of the slide block 15 opening outward, so that the clamping claw 16 fixes the valve body, improves the stability of the device clamping the valve body, effectively reduces the vibration or slippage of the valve body during the processing, thereby ensuring the processing accuracy, ensuring that the valve body will not deviate due to improper clamping, and ensuring that the product size and surface accuracy meet the design requirements, and when the suction fan 8 is started, the suction fan 8 is generated. Suction, and cooperate with the sieve plate 7 to allow the transmission pipe 5 to absorb the dust generated during processing that is in contact with the collecting bucket 4 into the collecting shell 6 to avoid dust splashing, and pull out the adjusting rod 17 to make the first tooth groove ring 19 fall off from the second tooth groove ring 20, so that the collecting bucket 4 can be rotated and adjusted. When the angle is adjusted to a suitable level, release the adjusting rod 17 to allow the return spring 18 to squeeze the first tooth groove ring 19 and fix it again at the second tooth groove ring 20, so that the device can collect the dust generated during processing. Effective dust collection can reduce the spread of dust during processing, keep the working environment clean, and reduce air pollution, which provides a healthier and safer working environment for operators.
[0036] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A regulating valve body machining fixture, comprising a workbench (1), characterized in that: The top of the workbench (1) is fixedly connected to a clamping platform (2), the top of the left end of the workbench (1) is fixedly connected to a support plate (3), the support plate (3) is connected to a collecting bucket (4) through a dust suction component, the left end of the collecting bucket (4) is fixedly connected to a transmission pipe (5) and passes through, the other end of the transmission pipe (5) is fixedly connected to a collecting shell (6), the inner wall of the collecting shell (6) is fixedly connected to a sieve plate (7), the inner wall of the right end of the collecting shell (6) is installed with a plurality of suction fans (8), the bottom of the workbench (1) is fixedly connected to a connecting frame (9), and the four sides of the top of the clamping platform (2) are connected to sliding rods (10) through clamping components.
2. The regulating valve body processing fixture according to claim 1, characterized in that: The clamping assembly comprises a driving motor (11) fixedly connected to the top of the connecting frame (9); a screw rod (12) is fixedly connected to the driving end of the driving motor (11); a movable plate (13) is threadedly connected to the outer wall of the screw rod (12); connecting plates (14) are rotatably connected to the four sides of the outer wall of the movable plate (13); a slide block (15) is rotatably connected to the opposite end of the connecting plate (14); and a clamping claw (16) is fixedly connected to the top of the slide block (15).
3. The regulating valve body processing fixture according to claim 1, characterized in that: The dust collection assembly comprises an adjustment rod (17) located at the front end of the support plate (3) and slidably connected via a return spring (18); a first toothed ring (19) is fixedly connected to the rear end of the adjustment rod (17); and a second toothed ring (20) is fixedly connected to the front end of the collection bucket (4).
4. The regulating valve body processing fixture according to claim 1, characterized in that: The top end of the collecting shell (6) is fixedly connected to the bottom end of the workbench (1).
5. The regulating valve body processing fixture according to claim 2, characterized in that: The top end of the screw rod (12) is rotatably connected to the top end of the inner wall of the clamping platform (2).
6. The regulating valve body processing fixture according to claim 2, characterized in that: The inner wall of the slide block (15) is slidably connected to the outer wall of the slide rod (10).
7. The regulating valve body machining fixture according to claim 3, characterized in that: The front end of the return spring (18) is fixedly connected to the front inner wall of the support plate (3), and the rear end of the return spring (18) is fixedly connected to the rear outer wall of the adjustment rod (17).
8. The regulating valve body machining fixture according to claim 3, characterized in that: The rear end of the first toothed ring (19) is detachably connected to the front end of the second toothed ring (20).
Citation Information
Patent Citations
Clamp special for cutting and polishing adjusting valve
CN217943012U