Assembly line lifting device
By designing a line lifting device with adjustable downward limiting mechanism and synchronous drive mechanism, the problem that the existing assembly machines cannot adapt to L-shaped steel plates of different sizes and directions is solved, and flexible assembly of various types of steel plates is achieved, which improves the scope of application and use effect of the equipment.
Patent Information
- Application Number
- CN202420350930.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-26
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-02-26
AI Technical Summary
The existing assembly machine down-pressure limiting mechanism has a fixed installation position, which cannot adapt to L-shaped steel plates of different sizes and directions, resulting in a single steel plate type and cannot meet the diverse assembly needs.
A vertical line lifting device is designed, including a base, a base plate support mechanism, a vertical frame, a side plate support mechanism, a positioning mechanism, a driving mechanism and a downward limiting mechanism. The driving mechanism synchronously drives the downward limiting mechanism and the side plate support mechanism to move, thereby realizing position adjustment and adapting to different types of steel plates.
The downward limiting mechanism of the device is adjustable and can be used for side plate clamping and fixing of H-type, T-type and L-type steel plates, expanding the scope of application, improving practicality and use effect.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of assembly equipment, in particular to an assembly line lifting device. Background Art
[0002] The assembly machine is mainly composed of a gantry assembly, a tie rod system assembly, a hydraulic system assembly, an input and output raceway assembly, an electronic control system, etc. The main components of this machine are welded structural parts, which are strong and light in weight. Important components have been stress-relieved and are not easily deformed.
[0003] The existing assembly machine is generally used to assemble H-shaped steel plates and T-shaped steel plates. The side plates are placed in the central position of the bottom plate, and the H-shaped steel plates or T-shaped steel plates are clamped and positioned by the telescopic clamping devices on both sides. With the continuous changes in production needs, different types of steel plates have emerged, such as L-shaped steel plates. The patent application document with publication number CN111438454A discloses an assembly machine and an assembly method. The assembly machine in the application document can assemble L-shaped steel plates. Although the assembly machine in the application document has a simple structure, the installation position of the downward limit mechanism is fixed, and it can only be used to assemble L-shaped steel plates of specific sizes and specific directions. The types of assembled steel plates are relatively single. For this reason, we propose an assembly line lifting device. Utility Model Content
[0004] In order to achieve the above-mentioned purpose, the utility model specifically adopts the following technical solutions:
[0005] A lifting device for an assembly line comprises a base, a bottom plate supporting mechanism is installed on the top of the base, and a vertical frame is installed on the outside of the bottom plate supporting mechanism, side plate supporting mechanisms are symmetrically installed on the surface of the vertical frame, and a positioning mechanism is installed on the surface of one group of the side plate supporting mechanisms, a driving mechanism is installed on the top of the vertical frame, and a downward pressure limiting mechanism is installed on the bottom of one end of the driving mechanism, one end of the driving mechanism is connected to one end of the side plate supporting mechanism, and the other end passes through the interior of the base and is connected to one end of a driving motor fastened to the inner wall of the base by bolts, a controller is installed on the surface of the base, the controller is electrically connected to an external power supply, and the controller is electrically connected to the positioning mechanism and the driving motor respectively.
[0006] Furthermore, the side plate supporting mechanism includes a threaded cylinder, a guide sleeve, an annular gear, a first threaded screw, a guide shaft, a mounting seat, a pneumatic push rod and a side support wheel. The threaded cylinder is symmetrically rotatably connected to the inner wall of the frame, the guide sleeve is symmetrically fixedly connected to the inner wall of the frame and is located outside the threaded cylinder, the annular gear is fixedly connected to the surface of the threaded cylinder and is connected to one end of the driving mechanism, the first threaded screw is threadedly connected to the inner wall of the threaded cylinder, the guide shaft is slidably connected to the inner wall of the guide sleeve, one end of the first threaded screw away from the inner wall of the threaded cylinder and one end of the guide shaft away from the inner wall of the guide sleeve are commonly connected to the mounting seat and are located outside the base plate supporting mechanism, pneumatic push rods are symmetrically installed on the surface of the mounting seat, one end of the pneumatic push rods away from the surface of the mounting seat is rotatably connected to the side support wheel, and the pneumatic push rods are electrically connected to the external control console.
[0007] Furthermore, the positioning mechanism includes an infrared ranging transmitting end and an infrared ranging receiving end, the infrared ranging transmitting end is threadedly connected to the inner wall of one group of guide shafts, the infrared ranging receiving end is threadedly connected to the inner wall of the guide sleeve and corresponds to the position of the infrared ranging transmitting end, and the infrared ranging transmitting end and the infrared ranging receiving end are both electrically connected to the controller.
[0008] Furthermore, the driving mechanism includes a second threaded screw, a slide, a pointer, a scale line, a side gear, a toothed synchronous belt and a linkage gear. A mounting groove is provided on the top of the stand, and a strip guide groove is symmetrically provided on the inner wall of the mounting groove. The second threaded screw is rotatably connected to the inner wall of the mounting groove. The slide is threadedly connected to the outer surface of the second threaded screw and slidably connected to the inner wall of the mounting groove. The surface of the slide is symmetrically and integrally formed with protrusions, one group of which passes through the outside of the stand through the strip guide groove and is fixedly connected to the pointer. Scale lines are provided at the positions of the stand surface corresponding to the pointer position. Both ends of the second threaded screw pass through the outside of the stand and are fixedly connected to the side gear. The side gear corresponds to the position of the ring gear and is connected through a toothed synchronous belt. The linkage gear is rotatably connected to the surface of the base and is respectively connected to the side gear and the ring gear through a toothed synchronous belt. One end of the central axis of the linkage gear passes through the inside of the base and is fixedly connected to the output end of the driving motor.
[0009] Furthermore, the downward pressure limiting mechanism includes a lower hydraulic cylinder and a lower support wheel, the lower hydraulic cylinder is bolted to the bottom of the slide seat, the lower support wheel is rotatably connected to the bottom of the lower hydraulic cylinder, and the lower hydraulic cylinder is electrically connected to the external control console.
[0010] Furthermore, the center point between the two groups of side plate support mechanisms corresponds to the center point of the downward pressure limiting mechanism and is on the same axis.
[0011] The beneficial effects of the utility model are as follows:
[0012] 1. The utility model has novel design and reasonable structure. The position of the downward limit mechanism set in the device is adjustable, and the side plates in H-shaped, T-shaped and L-shaped steel plates can be clamped and fixed. It has a wide range of applications, strong practicality and good use effect;
[0013] 2. The utility model is provided with a driving mechanism which can not only drive the downward pressure limit mechanism to move to achieve position adjustment, but also synchronously drive the side panel support mechanism to move to achieve position adjustment. The driving mechanism synchronously drives the downward pressure limit mechanism and the side panel support mechanism to move, thereby ensuring that the center point position remains unchanged, facilitating assembly operation, and having a good use effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the structure of the utility model;
[0015] Figure 2 It is a schematic diagram of the structure of the side plate support mechanism in the utility model;
[0016] Figure 3 It is a schematic diagram of the positioning mechanism structure in the utility model;
[0017] Figure 4 It is a schematic diagram of the driving mechanism structure in the utility model.
[0018] : 1. base; 2. bottom plate supporting mechanism; 3. stand; 4. side plate supporting mechanism; 5. positioning mechanism; 6. driving mechanism; 7. downward pressure limiting mechanism; 8. driving motor; 9. controller; 41. threaded drum; 42. guide sleeve; 43. ring gear; 44. first threaded screw; 45. guide shaft; 46. mounting seat; 47. pneumatic push rod; 48. side support wheel; 51. infrared ranging transmitting end; 52. infrared ranging receiving end; 61. second threaded screw; 62. slide seat; 63. pointer; 64. scale line; 65. side gear; 66. toothed synchronous belt; 67. linkage gear; 100. mounting slot; 200. strip guide slot; 71. lower hydraulic cylinder; 72. lower support wheel; 10. encoder. DETAILED DESCRIPTION
[0019] In order to make the purpose, technical solution and advantages of the embodiments of the present utility model clearer, the technical solution in the embodiments of the present utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the present utility model.
[0020] The present application provides an assembly line lifting device, which is mainly used to solve the problem that the installation position of the downward pressure limit mechanism is fixed and can only be used to assemble L-shaped steel plates of a specific size and a specific direction, and the type of assembled steel plates is relatively single, and provides the following technical solutions. Figure 1-Figure 4 Make a detailed description:
[0021] A lifting device for an assembly line includes a base 1, a bottom plate support mechanism 2 is installed on the top of the base 1, and a stand 3 is installed on the outside of the bottom plate support mechanism 2, side plate support mechanisms 4 are symmetrically installed on the surface of the stand 3, and a positioning mechanism 5 is installed on the surface of one group of the side plate support mechanisms 4, a driving mechanism 6 is installed on the top of the stand 3, and a downward pressure limit mechanism 7 is installed at the bottom of one end of the driving mechanism 6, one end of the driving mechanism 6 is connected to one end of the side plate support mechanism 4, and the other end passes through the interior of the base 1 and is connected to one end of a driving motor 8 fastened to the inner wall of the base 1 by bolts, a controller 9 is installed on the surface of the base 1, the controller 9 is electrically connected to an external power supply, and the controller 9 is electrically connected to the positioning mechanism 5 and the driving motor 8 respectively.
[0022] It should be noted that the bottom plate support mechanism 2 includes a fixing seat and a limiting gear. The fixing seat is bolted to the top of the base 1. The limiting gear is rotatably connected to the top of the fixing seat. The position of the limiting gear on the top of the fixing seat is adjustable.
[0023] It should be noted that the driving mechanism 6 provided in the device can not only drive the downward pressure limit mechanism 7 to move to achieve position adjustment, but also synchronously drive the side panel support mechanism 4 to move to achieve position adjustment. The driving mechanism 6 synchronously drives the downward pressure limit mechanism 7 and the side panel support mechanism 4 to move, thereby ensuring that the center point position remains unchanged, facilitating assembly operation and achieving good use effect.
[0024] like Figure 1-Figure 4 As shown, in some embodiments, the side plate support mechanism 4 includes a threaded rotating cylinder 41, a guide sleeve 42, a ring gear 43, a first threaded screw 44, a guide shaft 45, a mounting seat 46, a pneumatic push rod 47 and a side support wheel 48. The threaded rotating cylinder 41 is symmetrically rotatably connected to the inner wall of the stand 3, the guide sleeve 42 is symmetrically fixedly connected to the inner wall of the stand 3 and is located on the outside of the threaded rotating cylinder 41, the ring gear 43 is fixedly connected to the surface of the threaded rotating cylinder 41 and is connected to one end of the driving mechanism 6, and the first threaded screw 44 is connected to the inner wall of the stand 3. The first threaded rod 44 is threadedly connected to the inner wall of the threaded rotating cylinder 41, and the guide shaft 45 is slidably connected to the inner wall of the guide sleeve 42. One end of the first threaded screw 44 away from the inner wall of the threaded rotating cylinder 41 and one end of the guide shaft 45 away from the inner wall of the guide sleeve 42 are connected to a mounting seat 46 and are located outside the bottom plate supporting mechanism 2. Pneumatic push rods 47 are symmetrically installed on the surface of the mounting seat 46. One end of the pneumatic push rods 47 away from the surface of the mounting seat 46 is rotatably connected to a side support wheel 48. The pneumatic push rods 47 are electrically connected to the external control console.
[0025] It should be noted that: the structure and connection relationship of the side panel support mechanism 4 are further explained. By changing the position of the side panel support mechanism 4, the side panels installed at different positions on the base plate are clamped and fixed, and the use effect is good. When in use, the rotation of the ring gear 43 synchronously drives the threaded rotating drum 41 to rotate, and the rotation of the threaded rotating drum 41 synchronously drives the first threaded screw 44 to move to one side, and synchronously drives the mounting seat 46, the pneumatic push rod 47 and the side support wheel 48 to move. During the movement, the guide sleeve 42 and the guide shaft 45 play a role of limiting and guiding, which improves its operating stability and has a good use effect.
[0026] like Figure 1-Figure 4 As shown, in some embodiments, the positioning mechanism 5 includes an infrared ranging transmitting end 51 and an infrared ranging receiving end 52. The infrared ranging transmitting end 51 is threadedly connected to the inner wall of one set of guide shafts 45, and the infrared ranging receiving end 52 is threadedly connected to the inner wall of the guide sleeve 42 and corresponds to the position of the infrared ranging transmitting end 51. The infrared ranging transmitting end 51 and the infrared ranging receiving end 52 are both electrically connected to the controller 9.
[0027] It should be noted that: the structure and connection relationship of the positioning mechanism 5 are further explained, and an infrared ranging transmitting end 51 and an infrared ranging receiving end 52 are set to detect the position of the downward limit mechanism 7 and the side plate supporting mechanism 4, so as to improve the displacement accuracy and achieve good use effect.
[0028] like Figure 1-Figure 4 As shown, in some embodiments, the driving mechanism 6 includes a second threaded screw 61, a slide 62, a pointer 63, a scale line 64, a side gear 65, a toothed synchronous belt 66 and a linkage gear 67. A mounting groove 100 is provided on the top of the stand 3, and a strip guide groove 200 is symmetrically provided on the inner wall of the mounting groove 100. The second threaded screw 61 is rotatably connected to the inner wall of the mounting groove 100. The slide 62 is threadedly connected to the outer surface of the second threaded screw 61 and is slidably connected to the inner wall of the mounting groove 100. The surface of the slide 62 is symmetrically integrally formed with bumps, and one group of the bumps is formed by a strip. The guide groove 200 passes through the outside of the stand 3 and is fixedly connected to a pointer 63. Scale lines 64 are provided on the surface of the stand 3 at positions corresponding to the position of the pointer 63. Both ends of the second threaded screw 61 pass through the outside of the stand 3 and are fixedly connected to side gears 65. The side gear 65 corresponds to the position of the ring gear 43 and is connected through a toothed synchronous belt 66. The linkage gear 67 is rotatably connected to the surface of the base 1 and is respectively connected to the side gear 65 and the ring gear 43 through the toothed synchronous belt 66. One end of the central axis of the linkage gear 67 passes through the interior of the base 1 and is fixedly connected to the output end of the drive motor 8.
[0029] It should be noted that an encoder 10 is provided on the surface of the driving motor 8 and is electrically connected to the controller 9. The encoder 10 is used to detect the number of rotations of the driving motor 8 in real time and send the data information to the controller 9. The controller 9 determines the displacement information of the downward limit mechanism 7 and the side panel support mechanism 4 based on the number of rotations data, and compares the data information with the detection of the positioning mechanism 5 to improve the displacement accuracy and achieve good use effect.
[0030] It should be noted that: the structure and connection relationship of the driving mechanism 6 are further explained. The driving mechanism 6 is set to not only drive the downward pressure limit mechanism 7 to move to achieve position adjustment, but also synchronously drive the side plate support mechanism 4 to move to achieve position adjustment. The downward pressure limit mechanism 7 and the side plate support mechanism 4 are synchronously driven to move by the driving mechanism 6 to ensure that the center point position remains unchanged, which is convenient for assembly operation and has a good use effect. When in use, the driving motor 8 rotates and synchronously drives the linkage gear 67 to rotate. The linkage gear 67 rotates and synchronously drives the side gear 65 and the ring gear 43 to rotate through the toothed synchronous belt 66. The rotation of the side gear 65 synchronously drives the second threaded screw 61 to rotate, the rotation of the ring gear 43 synchronously drives the threaded drum 41 to rotate, the rotation of the second threaded screw 61 synchronously drives the slide 62 and the downward pressure limit mechanism 7 to move to one side, the rotation of the threaded drum 41 synchronously drives the first threaded screw 44 to move and is consistent with the moving direction of the slide 62, the first threaded screw 44 synchronously drives the mounting seat 46, the pneumatic push rod 47 and the side support wheel 48 to move, and the synchronous movement of the slide 62 and the mounting seat 46 ensures that the positional relationship between the side support wheel 48 and the lower support wheel 72 remains unchanged, which is convenient for assembly operation and has a good use effect.
[0031] like Figure 1-Figure 4 As shown, in some embodiments, the downward pressure limiting mechanism 7 includes a lower hydraulic cylinder 71 and a lower support wheel 72. The lower hydraulic cylinder 71 is bolted to the bottom of the slide 62, and the lower support wheel 72 is rotatably connected to the bottom of the lower hydraulic cylinder 71. The lower hydraulic cylinder 71 is electrically connected to the external control console.
[0032] It should be noted that: the structure and connection relationship of the downward pressure limit mechanism 7 are further explained. The lower hydraulic cylinder 71 is electrically connected to the external control console to facilitate assembly and unified operation. It is used separately from the controller 9 in this device to facilitate separate control and good use effect.
[0033] like Figure 1-Figure 4 As shown, in some embodiments, the center point between the two sets of side plate supporting mechanisms 4 corresponds to the center point of the downward pressing limiting mechanism 7 and is on the same axis.
[0034] It should be noted that the same axis design ensures that the stroke of the pneumatic push rod 47 remains unchanged, which is convenient for maintaining a stable clamping force. At the same time, there is no need to adjust the clamping force, which saves time and effort and has a good use effect.
[0035] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. An assembly line lifting device, comprising a base (1), characterized in that: A bottom plate support mechanism (2) is installed on the top of the base (1), and a stand (3) is installed on the outside of the bottom plate support mechanism (2); a side plate support mechanism (4) is symmetrically installed on the surface of the stand (3), and a positioning mechanism (5) is installed on the surface of one group of the side plate support mechanisms (4); a driving mechanism (6) is installed on the top of the stand (3), and a downward pressure limit mechanism (7) is installed at the bottom of one end of the driving mechanism (6); one end of the driving mechanism (6) is connected to one end of the side plate support mechanism (4), and the other end passes through the interior of the base (1) and is connected to one end of a driving motor (8) bolted to the inner wall of the base (1); a controller (9) is installed on the surface of the base (1), and the controller (9) is electrically connected to an external power supply. The controller (9) is electrically connected to the positioning mechanism (5) and the driving motor (8) respectively.
2. The assembly line lifting device according to claim 1, characterized in that: The side plate supporting mechanism (4) comprises a threaded rotating cylinder (41), a guide sleeve (42), a ring gear (43), a first threaded screw (44), a guide shaft (45), a mounting seat (46), a pneumatic push rod (47) and a side support wheel (48); the threaded rotating cylinder (41) is symmetrically rotatably connected to the inner wall of the stand (3); the guide sleeve (42) is symmetrically fixedly connected to the inner wall of the stand (3) and is located on the outside of the threaded rotating cylinder (41); the ring gear (43) is fixedly connected to the surface of the threaded rotating cylinder (41) and is connected to one end of the driving mechanism (6); the first threaded screw (44) is thread ... The thread is connected to the inner wall of the threaded rotating cylinder (41), the guide shaft (45) is slidably connected to the inner wall of the guide sleeve (42), one end of the first threaded screw (44) away from the inner wall of the threaded rotating cylinder (41) and one end of the guide shaft (45) away from the inner wall of the guide sleeve (42) are commonly connected to a mounting seat (46) and are located outside the base plate support mechanism (2), and a pneumatic push rod (47) is symmetrically installed on the surface of the mounting seat (46), and one end of the pneumatic push rod (47) away from the surface of the mounting seat (46) is rotatably connected to a side support wheel (48), and the pneumatic push rod (47) is electrically connected to an external control console.
3. The assembly line lifting device according to claim 1, characterized in that: The positioning mechanism (5) comprises an infrared distance measuring transmitting end (51) and an infrared distance measuring receiving end (52); the infrared distance measuring transmitting end (51) is threadedly connected to the inner wall of one set of guide shafts (45); the infrared distance measuring receiving end (52) is threadedly connected to the inner wall of the guide sleeve (42) and corresponds to the position of the infrared distance measuring transmitting end (51); the infrared distance measuring transmitting end (51) and the infrared distance measuring receiving end (52) are both electrically connected to the controller (9).
4. The assembly line lifting device according to claim 1, characterized in that: The driving mechanism (6) comprises a second threaded screw (61), a slide (62), a pointer (63), a scale line (64), a side gear (65), a toothed synchronous belt (66) and a linkage gear (67); a mounting groove (100) is provided on the top of the stand (3); and a strip guide groove (200) is symmetrically provided on the inner wall of the mounting groove (100); the second threaded screw (61) is rotatably connected to the inner wall of the mounting groove (100); the slide (62) is threadedly connected to the outer surface of the second threaded screw (61) and is slidably connected to the inner wall of the mounting groove (100); and the surface of the slide (62) is symmetrically integrally formed with protrusions, wherein a group of protrusions is connected through the strip guide groove (200) to the inner wall of the mounting groove (100). 0) passes through the outside of the stand (3) and is fixedly connected to a pointer (63); scale lines (64) are provided on the surface of the stand (3) at positions corresponding to the position of the pointer (63); both ends of the second threaded screw (61) pass through the outside of the stand (3) and are fixedly connected to side gears (65); the side gear (65) corresponds to the position of the ring gear (43) and is connected through a toothed synchronous belt (66); the linkage gear (67) is rotatably connected to the surface of the base (1) and is respectively connected to the side gear (65) and the ring gear (43) through a toothed synchronous belt (66); one end of the central axis of the linkage gear (67) passes through the inside of the base (1) and is fixedly connected to the output end of the drive motor (8).
5. The assembly line lifting device according to claim 1, characterized in that: The downward pressure limiting mechanism (7) comprises a lower hydraulic cylinder (71) and a lower support wheel (72); the lower hydraulic cylinder (71) is bolted to the bottom of the slide seat (62); the lower support wheel (72) is rotatably connected to the bottom of the lower hydraulic cylinder (71); and the lower hydraulic cylinder (71) is electrically connected to an external control console.
6. The assembly line lifting device according to claim 1, characterized in that: The center point between the two groups of side plate support mechanisms (4) corresponds to the center point of the downward pressure limiting mechanism (7) and is located on the same axis.
Citation Information
Patent Citations
Assembly machine and assembly method
CN111438454A