Metal material welding detection processing device
By designing a metal material welding detection and processing device with power vertical rods and spur gears, the problem of detection errors in traditional welding is solved, and the rapid and accurate detection of materials of different sizes and shapes is achieved, and the welding efficiency and quality are improved.
Patent Information
- Application Number
- CN202421317179.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-06-11
AI Technical Summary
During the welding process of traditional metal materials, due to the presence of rust and other stains on the surface, detection errors are caused, which increases welding costs and reduces efficiency.
A metal material welding detection and processing device is designed, and the spur gear is driven to rotate through the power vertical rod, and the two clamps fix both sides of the metal material to avoid loosening and reduce measurement errors. The device also achieves rapid detection of materials of different sizes and shapes through the cooperation of hydraulic telescopic rods and cogging plates.
It effectively avoids errors during the inspection process, improves the efficiency and accuracy of metal material detection, reduces the cost investment in subsequent welding work, and ensures the smooth progress of welding work.
Smart Images
Figure 00000000_0000_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding, in particular to a metal material welding detection and processing device. Background Art
[0002] Welding, also known as fusion or melting, is a manufacturing process and technology that joins metals or other thermoplastic materials such as plastics by heating, high temperature or high pressure. Metal materials need to be inspected and processed before welding to facilitate the subsequent welding work.
[0003] Traditional metal materials have stains such as rust on the surface. When workers test the metal materials, they are easily contaminated by metal oil stains. At the same time, the testing process is prone to errors, resulting in defective products in subsequent welding, increasing the cost of welding work and reducing welding efficiency. Utility Model Content
[0004] 1. Technical issues to be solved
[0005] In view of the deficiencies in the prior art, the utility model provides a metal material welding detection and processing device, which can effectively and quickly detect metal materials of different sizes, prevent workers from directly contacting oil stains on the surface of metal materials, facilitate the measurement process of metal materials, and at the same time, can detect materials of different shapes, reduce the error of detection work, and facilitate the smooth progress of subsequent welding work. It solves the problem that traditional metal materials are easily contaminated by metal oil stains when workers detect metal materials due to the presence of stains such as rust on the surface, and errors are prone to occur in the detection process, resulting in defective products in subsequent welding, increasing the cost investment of welding work, and reducing welding work efficiency.
[0006] (II) Technical solution
[0007] In order to achieve the above-mentioned purpose of being able to effectively and quickly detect metal materials of different sizes, prevent workers from directly contacting oil stains on the surface of metal materials, facilitate the delivery of metal material measurement processes, and at the same time, detect materials of different shapes, reduce the error of detection work, and facilitate the smooth progress of subsequent welding work, the utility model provides the following technical solutions: a metal material welding detection and processing device, including a base plate, the upper surface of the base plate is fixedly connected to the bottom of the bottom force-bearing plate, one end of the upper surface of the bottom force-bearing plate is fixedly connected to the bottom of the vertical support rod, one side of the top of the vertical support rod is fixedly connected to one side of the top plate, one side of the middle part of the upper surface of the top plate is fixedly connected to one end of the hydraulic telescopic rod through a fixed plate, the other end of the hydraulic telescopic rod is fixedly connected to one side of the top of the power vertical rod, the bottom of the power vertical rod is fixedly connected to the middle part of the upper surface of the toothed plate, the toothed plate is meshed with the teeth on one side of the outer circumferential surface of the spur gear through the teeth on one side, and the middle part of the spur gear is rotatably connected to the middle part of the lower surface of the top plate through a rotating rod.
[0008] One end of the toothed plate is fixedly connected to one side of the top of the connecting plate, the bottom of the connecting plate is fixedly connected to the top of the clamping plate, and the bottom of the clamping plate is slidably connected to the upper surface of the bottom force-bearing plate.
[0009] Preferably, the power vertical rod is arranged in a stepped manner, and the width of the power vertical rod is smaller than the width of the power groove in the middle of the top plate.
[0010] Preferably, there are two tooth plates, and the two tooth plates are symmetrically arranged one hundred eighty degrees with respect to the center of the spur gear.
[0011] Preferably, a T-shaped slide groove is fixedly provided on the upper surface of the bottom of the bottom force-bearing plate, a slide plate is fixedly provided on the upper surface of the bottom force-bearing plate near one side, a supporting pallet is fixedly provided on the end of the slide plate away from the bottom force-bearing plate, an arc-shaped support rod is fixedly provided on the bottom of the support pallet, and the bottom of the arc-shaped support rod is fixedly provided in the middle of one side of the base plate.
[0012] Preferably, there are four vertical support rods, two of which are symmetrically arranged at one end of the bottom of the top plate as a group, and a scale plate is fixedly arranged on the inner side of the left vertical support rod, and the bottom of the scale plate is away from the upper surface of the bottom force plate.
[0013] Preferably, semicircular slide grooves are provided at both ends of the lower surface of the top plate, cross bars are fixedly provided at both ends of the inner wall of the semicircular slide groove through vertical plates, a sliding sleeve is slidably sleeved on the middle part of the outer circumference of the cross bar, a pulley is fixedly provided in the middle part of the sliding sleeve, the outer side of the pulley is slidably connected to the outer side of the cross bar, an arc-shaped connecting plate is fixedly provided on the outer side of the sliding sleeve, and one end of the arc-shaped connecting plate away from the sliding sleeve is fixedly provided in the middle part of one side of the tooth groove plate.
[0014] (III) Beneficial effects
[0015] Compared with the prior art, the utility model provides a metal material welding detection and processing device, which has the following beneficial effects:
[0016] 1. The metal material welding detection and processing device drives the spur gear to rotate through the force of the power vertical rod, and the two clamping plates fix the two sides of the metal material, so as to quickly fix the two sides of the metal material, effectively avoid looseness when detecting the metal material, avoid the effect of measurement error, and solve the problem that the traditional measurement of metal materials with different rules is prone to errors, resulting in low efficiency of metal material detection.
[0017] 2. The metal material welding detection and processing device can effectively and quickly detect metal materials of different sizes, prevent workers from directly contacting the oil stains on the surface of the metal materials, facilitate the measurement process of the metal materials, and can detect materials of different shapes at the same time, reducing the error of the detection work and facilitating the smooth progress of subsequent welding work. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the three-dimensional cross-sectional structure of the utility model;
[0019] Figure 2 It is a schematic diagram of the overall three-dimensional structure of the utility model;
[0020] Figure 3 This is a schematic diagram of the front structure of the utility model;
[0021] Figure 4 It is a schematic diagram of the right side structure of the utility model.
[0022] In the figure: 1 base plate, 2 cross bar, 3 vertical support rod, 4 power vertical rod, 5 toothed plate, 6 sliding sleeve, 7 spur gear, 8 hydraulic telescopic rod, 9 top plate, 10 support plate, 11 arc support rod, 12 bottom force plate, 13 slide plate, 14 card plate, 15 connecting plate, 16 scale plate, 17 arc connecting plate. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1-4A metal material welding detection and processing device comprises a base plate 1, the upper surface of the base plate 1 is fixedly connected to the bottom of a bottom force-bearing plate 12, a T-shaped slide groove is fixedly arranged on the upper surface of the bottom of the bottom force-bearing plate 12, a slide plate 13 is fixedly arranged on the upper surface of the bottom force-bearing plate 12 near one side, a support plate 10 is fixedly arranged on the end of the slide plate 13 away from the bottom force-bearing plate 12, an arc-shaped support rod 11 is fixedly arranged on the bottom of the support plate 10, and the bottom of the arc-shaped support rod 11 is fixedly arranged in the middle of one side of the base plate 1, a T-shaped slide groove is arranged on the upper surface of the bottom force-bearing plate 12 to facilitate the movement of irregular metal materials in the slide groove and avoid the displacement of metal materials during movement, and the support plate 10 is convenient for placing metal materials to be measured, The slide plate 13 facilitates the movement of the metal material to the measuring position. One end of the upper surface of the bottom force-bearing plate 12 is fixedly connected to the bottom of the vertical support rod 3. There are four vertical support rods 3. The two vertical support rods 3 are a group of symmetrically arranged at one end of the bottom of the top plate 9. A scale plate 16 is fixedly arranged on the inner side of the vertical support rod 3 on the left side. The bottom of the scale plate 16 is away from the upper surface of the bottom force-bearing plate 12. The scale plate 16 is arranged on the inner side of the vertical support rod 3, which is convenient for the two clamping plates 14 to move on one side of the scale plate 16 to judge the measurement data of the metal material. One side of the top of the vertical support rod 3 is fixedly connected to one side of the top plate 9. Semicircular grooves are arranged at both ends of the lower surface of the top plate 9. The two ends of the inner wall of the semicircular groove A cross bar 2 is fixedly provided through a vertical plate, a sliding sleeve 6 is slidably sleeved in the middle of the outer circumference of the cross bar 2, a pulley is fixedly provided in the middle of the sliding sleeve 6, the outer side of the pulley is slidably connected to the outer side of the cross bar 2, an arc-shaped connecting plate 17 is fixedly provided on the outer side of the sliding sleeve 6, one end of the arc-shaped connecting plate 17 away from the sliding sleeve 6 is fixedly provided in the middle of one side of the toothed plate 5, the toothed plate 5 slides on the surface of the cross bar 2 through the sliding sleeve 6 on one side, which increases the stability of the toothed plate 5 during movement, and at the same time, the pulley in the middle of the sliding sleeve 6 facilitates the rapid movement of the sliding sleeve 6, one side of the middle of the upper surface of the top plate 9 is fixedly connected to one end of the hydraulic telescopic rod 8 through a fixed plate, and the other end of the hydraulic telescopic rod 8 is connected to the power vertical rod 4 One side of the top is fixedly connected, and the power vertical rod 4 is arranged in a stepped manner. The width of the power vertical rod 4 is smaller than the width of the power groove in the middle of the top plate 9. The stepped power vertical rod 4 avoids conflict with the power groove in the middle of the top plate 9 during movement. The bottom of the power vertical rod 4 is fixedly connected to the middle of the upper surface of the toothed plate 5. There are two toothed plates 5. The two toothed plates 5 are staggered and symmetrically arranged one hundred and eighty degrees around the center of the spur gear 7. The two toothed plates 5 are staggered on both sides of the center of the spur gear 7 to achieve the movement of the two toothed plates 5 in two directions under the rotation of the spur gear 7. The toothed plate 5 is meshed with the teeth on one side of the outer circumferential surface of the spur gear 7 through the teeth on one side, and the middle part of the spur gear 7 is rotatably connected to the middle part of the lower surface of the top plate 9 through a rotating rod.
[0025] One end of the toothed plate 5 is fixedly connected to one side of the top of the connecting plate 15 , the bottom of the connecting plate 15 is fixedly connected to the top of the clamping plate 14 , and the bottom of the clamping plate 14 is slidably connected to the upper surface of the bottom force-bearing plate 12 .
[0026] The electrical components mentioned in this article are all connected to an external main controller and 220V mains electricity, and the main controller can be a conventional known device for controlling a computer or the like.
[0027] When in use, the metal material to be measured is placed on the upper surface of the support plate 10, and the metal material slides to the power groove in the middle of the upper surface of the bottom force plate 12 through the slide plate 13 on one side of the support plate 10. The hydraulic telescopic rod 8 is started as a power to prompt the power vertical rod 4 to drive the toothed plate 5 to move. When the spur gear 7 rotates, the two toothed plates 5 move in two directions. The toothed plate 5 drives the clamping plate 14 to move toward the metal material through the connecting plate 15. After the two clamping plates 14 come into contact with the metal material, they remain stationary on one side of the scale plate 16. The measurement data of the metal material before welding can be completed through the values of the two clamping plates 14 stationary on the side of the scale plate 16.
[0028] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. Although embodiments of the utility model have been shown and described, it is understood by those of ordinary skill in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A metal material welding detection and processing device, comprising a base plate (1), characterized in that: The upper surface of the base plate (1) is fixedly connected to the bottom of the bottom force-bearing plate (12), one end of the upper surface of the bottom force-bearing plate (12) is fixedly connected to the bottom of the vertical support rod (3), one side of the top of the vertical support rod (3) is fixedly connected to one side of the top plate (9), one side of the middle of the upper surface of the top plate (9) is fixedly connected to one end of the hydraulic telescopic rod (8) through a fixed plate, the other end of the hydraulic telescopic rod (8) is fixedly connected to one side of the top of the power vertical rod (4), the bottom of the power vertical rod (4) is fixedly connected to the middle of the upper surface of the toothed plate (5), the toothed plate (5) meshes with the teeth on one side of the outer circumferential surface of the spur gear (7), and the middle of the spur gear (7) is rotatably connected to the middle of the lower surface of the top plate (9) through a rotating rod; One end of the toothed plate (5) is fixedly connected to one side of the top of the connecting plate (15), the bottom of the connecting plate (15) is fixedly connected to the top of the clamping plate (14), and the bottom of the clamping plate (14) is slidably connected to the upper surface of the bottom force-bearing plate (12).
2. A metal material welding detection and processing device according to claim 1, characterized in that: The power vertical rod (4) is arranged in a stepped manner, and the width of the power vertical rod (4) is smaller than the width of the power groove in the middle of the top plate (9).
3. A metal material welding detection and processing device according to claim 1, characterized in that: The number of the toothed plates (5) is two, and the two toothed plates (5) are symmetrically arranged at an angle of 180 degrees to the center of the spur gear (7).
4. A metal material welding detection and processing device according to claim 1, characterized in that: A T-shaped slide groove is fixedly arranged on the upper surface of the bottom of the bottom force-bearing plate (12); a slide plate (13) is fixedly arranged on the upper surface of the bottom force-bearing plate (12) near one side; a support plate (10) is fixedly arranged on the end of the slide plate (13) away from the bottom force-bearing plate (12); an arc-shaped support rod (11) is fixedly arranged on the bottom of the support plate (10); and the bottom of the arc-shaped support rod (11) is fixedly arranged in the middle of one side of the base plate (1).
5. The metal material welding detection and processing device according to claim 1, characterized in that: The number of the vertical support rods (3) is four, and two of the vertical support rods (3) are symmetrically arranged at one end of the bottom of the top plate (9) as a group, and a scale plate (16) is fixedly arranged on the inner side of the vertical support rod (3) on the left side, and the bottom of the scale plate (16) is away from the upper surface of the bottom force plate (12).
6. A metal material welding detection and processing device according to claim 1, characterized in that: Semicircular slide grooves are provided at both ends of the lower surface of the top plate (9), and cross bars (2) are fixedly provided at both ends of the inner wall of the semicircular slide groove through vertical plates. A sliding sleeve (6) is slidably sleeved in the middle of the outer circumferential surface of the cross bar (2), a pulley is fixedly provided in the middle of the sliding sleeve (6), and the outer side of the pulley is slidably connected to the outer side of the cross bar (2). An arc-shaped connecting plate (17) is fixedly provided on the outer side of the sliding sleeve (6), and one end of the arc-shaped connecting plate (17) away from the sliding sleeve (6) is fixedly provided in the middle of one side of the tooth groove plate (5).