Color master batch cleaning and drying integrated device
By designing the integrated cleaning and drying device of masterbatch, the combination of stirring, water drainage, sealing and drying components is used to solve the problem of masterbatch adsorbing dust during processing, and efficient cleaning and drying treatment is achieved, the quality of finished products is ensured, and water resources are saved.
Patent Information
- Application Number
- CN202421292929.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-06
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-06-06
AI Technical Summary
Masterbatches are prone to absorb dust and dust in the air during processing, affecting the quality of the finished product.
A masterbatch cleaning and drying integrated device is designed, including a stirring assembly, a water drain assembly, a closure assembly and a drying assembly. The material and clean water are stirred and cleaned by the mixing assembly, the water drainage assembly discharges sewage, the sealing assembly cancels the closure of the discharge pipe, and the material enters the drying assembly through the discharge pipe for drying treatment.
It realizes effective cleaning and drying of the surface dust of the masterbatch, ensures the quality of the finished product, and realizes the reuse of water resources through the design of the filter plate and the water supply pump, and saves water resources.
Smart Images
Figure 00000000_0000_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of masterbatch manufacturing, and in particular to a masterbatch cleaning and drying integrated device. Background Art
[0002] Masterbatch is a plastic colorant made of a high proportion of pigments or additives and thermoplastic resins that are well dispersed. The selected resin has a good wetting and dispersing effect on the colorant and has good compatibility with the colored material.
[0003] With respect to the above-mentioned related technology, the inventors found that the following problems exist in the technology: during the processing and production of masterbatch, its surface is easy to absorb dust and dirt in the air, which affects the quality of the final masterbatch product, so it needs to be improved. Utility Model Content
[0004] In order to clean the dust and dirt attached to the surface of the masterbatch, the present application provides an integrated device for cleaning and drying the masterbatch.
[0005] The present application provides a masterbatch cleaning and drying integrated device adopts the following technical solution:
[0006] A masterbatch cleaning and drying integrated device comprises a machine body and a feed pipe and a water inlet pipe arranged on the top of the machine body, a stirring component for stirring materials is arranged inside the machine body, a drain component for draining water is arranged at the bottom of the machine body, a feed pipe is arranged at the bottom of the machine body, a closing component for closing the feed pipe is arranged inside the feed pipe, and a drying component for drying materials is arranged on the feed pipe.
[0007] By adopting the above technical scheme, after the material and clean water are introduced into the machine body through the feed pipe and the water inlet pipe, the stirring component stirs and cleans the material and the clean water, thereby reducing the dust attached to the surface of the material and ensuring the quality of the finished product of the material; after the material is cleaned, the drain component discharges the sewage inside the machine body, the sealing component cancels the sealing of the discharge pipe, and the material moves through the discharge pipe to the inside of the drying component for drying treatment, thereby finally realizing the cleaning and drying treatment of the material.
[0008] Preferably, the stirring assembly includes a stirring shaft, a stirring paddle and a stirring motor; the stirring shaft is rotatably arranged inside the machine body, the stirring paddle is arranged on the peripheral wall of the stirring shaft, and the stirring motor is arranged on the machine body to drive the stirring shaft to rotate.
[0009] By adopting the above technical solution, the output end of the stirring motor drives the stirring shaft to drive the stirring paddle to rotate, stirring the clean water and materials inside the machine body, so that the materials rub against each other, so as to clean the dust attached to the surface of the materials.
[0010] Preferably, the drain assembly includes a drain pipe, a material blocking net and a control valve; the drain pipe is connected and arranged at the bottom of the body, the material blocking net is arranged inside the drain pipe, and the control valve is arranged on the drain pipe to control the connection state of the drain pipe.
[0011] By adopting the above technical solution, when the control valve closes the drain pipe, the material can be cleaned inside the machine body; when it is necessary to remove sewage or replace clean water, the control valve is opened, and the material interception net reduces the phenomenon of material entering the drain pipe and being discharged, thereby reducing the loss of material, and the sewage is discharged through the drain pipe, ultimately achieving the separation of sewage and material.
[0012] Preferably, a water storage tank is provided at the end of the drain pipe away from the machine body, a filter plate for filtering impurities is provided inside the drain pipe, a water supply pump is connected to the water storage tank, and the other end of the water supply pump is connected to the water inlet pipe.
[0013] By adopting the above technical solution, the filter plate filters the sewage, and the sewage is introduced into the water storage tank for storage after purification, and the water supply pump is used to supply water to the water inlet pipe, so as to reuse water resources and save water resources.
[0014] Preferably, a positioning grid is provided inside the drain pipe, and the positioning grid is located on the side of the filter plate facing the water tank; a side wall of the positioning grid facing the filter plate is provided with a surrounding plate surrounding the peripheral wall of the filter plate, and a passage for the surrounding plate and the filter plate to pass through is opened on the drain pipe, and a handle is provided on the top of the surrounding plate.
[0015] By adopting the above technical solution, the positioning grid and the enclosure reduce the phenomenon of the filter plate shifting under the impact of the water flow; when the filter plate needs to be replaced, the positioning grid, the enclosure and the filter plate can be moved out of the passage through the handle to replace the filter plate, so as to facilitate the filtering of sewage from inside the drain pipe.
[0016] Preferably, the closing assembly includes a rotating shaft, a closing plate, a handle, a fixed block, a positioning plate and a fixing piece; the rotating shaft is passed through the discharge tube, and the rotating shaft is rotatably connected to the discharge tube; the closing plate is arranged on the rotating shaft to close the interior of the discharge tube; the handle is arranged at the end of the rotating shaft located outside the discharge tube, the fixed block is arranged on the outer wall of the discharge tube, the positioning plate is arranged on the rotating shaft, and the fixing piece is passed through the positioning plate and the fixing block to limit the rotation of the rotating shaft.
[0017] By adopting the above technical solution, the rotating shaft is rotated so that the closing plate closes the discharge pipe; and the positioning plate is fixedly connected to the fixed block by a fixing piece to limit the rotation of the rotating shaft and the closing plate, thereby ensuring that the closing assembly stably closes the discharge pipe, so that the material can be cleaned inside the machine body; when the material needs to be discharged, the fixing piece is removed, and the rotating shaft and the closing plate are rotated by the handle to create a gap between the closing plate and the inner wall of the discharge pipe, so that the material can be discharged easily.
[0018] Preferably, the drying assembly includes a drying chamber, a lifting machine, a ventilation duct, an intercepting net, a heating element, a blowing element and a collecting box; the drying chamber is arranged on one side of the machine body, the lifting machine is connected between the feeding pipe and the top of the drying chamber, the ventilation duct is connected on the side wall of the drying chamber, and the intercepting net is arranged at the connection between the ventilation duct and the drying chamber; the heating element is arranged inside the ventilation duct to heat the air inside the ventilation duct, the blowing element is arranged on the ventilation duct to transport air to the inside of the ventilation duct, and the collecting box is slidably arranged at the bottom of the drying chamber.
[0019] By adopting the above technical scheme, the lifting machine guides the material from the inside of the machine body into the drying chamber to realize the transfer of the material; the blowing element and the heating element cooperate with each other to blow hot air into the drying chamber to facilitate the drying of the material inside the drying chamber; the intercepting net reduces the material loss caused by the material entering the ventilation duct, thereby reducing cost loss.
[0020] Preferably, a plurality of groups of buffer plates are arranged inside the drying chamber obliquely toward the material collecting box, and all of the buffer plates are arranged in an interlaced manner along the height direction of the drying chamber.
[0021] By adopting the above technical solution, the material buffer plate blocks and buffers the falling materials, reduces the falling speed of the materials, increases the retention time of the materials in the drying chamber, increases the drying time of the materials, and thus improves the drying effect of the materials.
[0022] In summary, the present application includes at least one of the following beneficial technical effects:
[0023] 1. The stirring component is set to stir and clean the material and clean water, the drain component discharges the sewage inside the machine body, and the sealing component cancels the sealing of the discharge pipe. The material moves through the discharge pipe to the drying component for drying. Finally, the material is cleaned and dried, the dust attached to the surface of the material is reduced, and the quality of the finished product of the material is guaranteed;
[0024] 2. The sewage is filtered by setting a filter plate, and after purification, the sewage is introduced into the water storage tank for storage, and a water supply pump is used to supply water to the water inlet pipe, so as to reuse water resources and save water resources. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 This is a schematic structural diagram of a masterbatch cleaning and drying integrated device according to an embodiment of the present application;
[0026] Figure 2 It is a cross-sectional schematic diagram used to reflect the internal structure of the body;
[0027] Figure 3 It is used to reflect Figure 1 A magnified schematic diagram of the structure at center A;
[0028] Figure 4 It is a cross-sectional schematic diagram showing the internal structure of the drying chamber;
[0029] Figure 5 It is used to reflect Figure 2 A magnified schematic diagram of the structure at B in the middle;
[0030] Description of reference numerals:
[0031] 1. Machine body; 11. Feed pipe; 12. Water inlet pipe; 13. Discharge pipe; 2. Stirring assembly; 21. Stirring shaft; 22. Stirring paddle; 23. Stirring motor; 3. Drain assembly; 31. Drain pipe; 311. Water storage tank; 312. Filter plate; 313. Water pump; 314. Positioning grid; 315. Enclosure; 316. Passage; 317. Handle; 32. Material intercepting net; 33. Control valve; 4. Closing assembly; 41. Rotating shaft; 42. Closing plate; 43. Handle; 44. Fixing block; 45. Positioning plate; 46. Fixing piece; 5. Drying assembly; 51. Drying chamber; 511. Slowing plate; 52. Lifting machine; 53. Ventilation pipe; 54. Intercepting net; 55. Heating element; 56. Blowing element; 57. Collecting box. DETAILED DESCRIPTION
[0032] The following is combined with Figure 1-5 This application is described in further detail.
[0033] The embodiment of the present application discloses a masterbatch cleaning and drying integrated device.
[0034] Reference Figure 1 and Figure 2 A masterbatch cleaning and drying integrated device comprises a body 1 placed on the ground and a feed pipe 11 and a water inlet pipe 12 welded to the top of the body 1. In this embodiment, the material enters the body 1 through the feed pipe 11, and the clean water enters the body 1 through the water inlet pipe 12. A stirring assembly 2 is installed inside the body 1 to stir the material and the clean water, thereby playing a role in cleaning the material.
[0035] Reference Figure 1 and Figure 2The stirring assembly 2 includes a stirring shaft 21, a stirring paddle 22 and a stirring motor 23; the stirring shaft 21 is inserted into the machine body 1 along the central axis of the machine body 1, and the stirring shaft 21 is rotatably connected to the machine body 1 through a bearing. The stirring paddle 22 is welded and fixed to the peripheral wall of the stirring shaft 21 located inside the machine body 1, the stirring motor 23 is fixedly connected to the bottom of the machine body 1, and the output end of the stirring motor 23 is fixedly connected to the end of the stirring shaft 21, so as to drive the stirring shaft 21 and the stirring paddle 22 to rotate.
[0036] Reference Figure 1 and Figure 2 A drainage assembly 3 is installed at the bottom of the body 1 to drain the sewage inside the body 1. The drainage assembly 3 includes a drainage pipe 31, a material blocking net 32 and a control valve 33; the drainage pipe 31 is fixedly connected to the bottom of the body 1, and the material blocking net 32 is fixedly connected to the connection between the drainage pipe 31 and the body 1 to intercept the material inside the body 1 from moving toward the inside of the drainage pipe 31. The control valve 33 is fixedly connected to the drainage pipe 31 to control the unblocked state of the drainage pipe 31.
[0037] Reference Figure 2 and Figure 3 The bottom of the body 1 is welded and connected with a feed pipe 13, so that the cleaned materials inside the body 1 can be discharged from the body 1. A closing assembly 4 is installed inside the feed pipe 13, and the closing assembly 4 includes a rotating shaft 41, a closing plate 42, a handle 43, a fixing block 44, a positioning plate 45 and a fixing member 46; the rotating shaft 41 is inserted into the feed pipe 13, and the rotating shaft 41 is rotatably connected to the feed pipe 13. The closing plate 42 is fixedly connected to the rotating shaft 41, and the peripheral wall of the closing plate 42 and the inner side wall of the feed pipe 13 are mutually adapted to close the feed pipe 13.
[0038] Reference Figure 2 and Figure 3 The handle 43 and the fixing block 44 are both fixedly connected to the end of the rotating shaft 41 located outside the feeding tube 13, and the fixing block 44 is welded and fixed to the outer wall of the feeding tube 13. In this embodiment, the fixing member 46 can be a fixing bolt. The fixing member 46 is inserted into the positioning plate 45 and the fixing block 44 to limit the rotation of the closing plate 42 driven by the rotating shaft 41, thereby ensuring the sealing stability of the closing assembly 4 on the feeding tube 13.
[0039] Reference Figure 1 and Figure 4The end of the material discharge pipe 13 away from the machine body 1 is connected to a drying assembly 5 for drying the cleaned materials. The drying assembly 5 includes a drying chamber 51, a material lifter 52, a ventilation pipe 53, an interception net 54, a heating element 55, a blasting element 56 and a material collection box 57; the drying chamber 51 is placed on the ground on one side of the machine body 1, and a plurality of groups of buffer plates 511 are welded and fixed at intervals along the height direction of the drying chamber 51 on the inner wall of the drying chamber 51, and all the buffer plates 511 are inclined toward the bottom of the drying chamber 51.
[0040] Reference Figure 1 and Figure 4 The lifting machine 52 is installed between the machine body 1 and the drying chamber 51. One end of the lifting machine 52 is connected to the end of the feeding pipe 13 away from the machine body 1, and the other end of the lifting machine 52 is connected to the top of the drying chamber 51, so as to deliver the cleaned materials inside the machine body 1 to the inside of the drying chamber 51.
[0041] Reference Figure 1 and Figure 4 , a ventilation pipe 53 is welded and connected to the outer wall of the drying chamber 51, and an interception net 54 is fixedly connected to the connection between the ventilation pipe 53 and the drying chamber 51 to intercept the materials inside the drying chamber 51 from entering the ventilation pipe 53. In this embodiment, the blowing member 56 is a blower, and the heating member 55 can be an electric heating wire. The blowing member 56 is fixedly connected to the outside of the drying chamber 51, and the output end of the blowing member 56 is connected to the ventilation pipe 53 to blow air inside the drying chamber 51. The heating member 55 is fixedly connected to the inside of the ventilation pipe 53 to heat the gas inside the ventilation pipe 53. The collecting box 57 is slidably inserted into the bottom of the drying chamber 51 to collect the materials inside the drying chamber 51.
[0042] Reference Figure 2 and Figure 5 , a filter plate 312 is installed inside the drain pipe 31. In this embodiment, the filter plate 312 can be an activated carbon plate. A positioning grid 314 is installed inside the drain pipe 31, and the positioning grid 314 is located on the side of the filter plate 312 away from the material blocking net 32. The side wall of the positioning grid 314 facing the filter plate 312 is integrally formed with a panel 315, and the panel 315 is arranged along the circumference of the filter plate 312, and the filter plate 312 is located between the panels 315. A passage 316 is opened through the side wall of the drain pipe 31 to facilitate the passage of the positioning grid 314, the panel 315 and the filter plate 312. A handle 317 that passes through the passage 316 is welded and fixed on the top of the panel 315 to facilitate the user to move the panel 315, the positioning grid 314 and the filter plate 312.
[0043] Reference Figure 2 and Figure 5The end of the drain pipe 31 away from the body 1 is connected to a water tank 311, and a water pump 313 is installed on the water tank 311 through a water pipe. The output end of the water pump 313 is connected to the end of the water inlet pipe 12 away from the body 1 through a pipeline, so that the clean water inside the water tank 311 is reintroduced into the body 1.
[0044] The implementation principle of the masterbatch cleaning and drying integrated device in the embodiment of the present application is:
[0045] The fixing member 46 fixes the positioning plate 45 and the fixing block 44 to limit the rotation of the rotating shaft 41, and the closing plate 42 closes the discharge pipe 13; the control valve 33 closes the drain pipe 31, and then the clean water and materials are introduced into the body 1 through the water inlet pipe 12 and the feed pipe 11.
[0046] The output end of the stirring motor 23 drives the stirring shaft 21 and the stirring paddle 22 to rotate, so as to stir and clean the materials. After the cleaning of the materials is completed, the control valve 33 is opened, the blocking net 32 intercepts the materials, and the sewage is discharged through the drain pipe 31. Then the fixing part 46 is removed, and the rotating shaft 41 is rotated so that the closing plate 42 cancels the closure of the discharge pipe 13, and the cleaned materials enter the bucket elevator through the discharge pipe 13, and the bucket elevator transfers the materials to the top of the drying chamber 51 for delivery.
[0047] As the material falls from the top of the drying chamber 51, the blowing element 56 and the heating element 55 blow hot air into the drying chamber 51 to quickly dry the material; finally, the dried material falls into the collection box 57 for collection, thereby quickly cleaning the dust attached to the surface of the material and ensuring the quality of the finished product.
[0048] The above are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application in sequence. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A masterbatch cleaning and drying integrated device, characterized in that: The invention comprises a machine body (1) and a feed pipe (11) and a water inlet pipe (12) arranged at the top of the machine body (1); a stirring component (2) for stirring materials is arranged inside the machine body (1); a water discharge component (3) for draining water is arranged at the bottom of the machine body (1); a feed pipe (13) is arranged at the bottom of the machine body (1); a sealing component (4) for sealing the feed pipe (13) is arranged inside the feed pipe (13); and a drying component (5) for drying materials is arranged on the feed pipe (13).
2. The masterbatch cleaning and drying integrated device according to claim 1, characterized in that: The stirring assembly (2) comprises a stirring shaft (21), a stirring paddle (22) and a stirring motor (23); the stirring shaft (21) is rotatably arranged inside the machine body (1), the stirring paddle (22) is arranged on the peripheral wall of the stirring shaft (21), and the stirring motor (23) is arranged on the machine body (1) to drive the stirring shaft (21) to rotate.
3. The masterbatch cleaning and drying integrated device according to claim 1, characterized in that: The drainage assembly (3) comprises a drainage pipe (31), a material blocking net (32) and a control valve (33); the drainage pipe (31) is arranged in communication with the bottom of the machine body (1), the material blocking net (32) is arranged inside the drainage pipe (31), and the control valve (33) is arranged on the drainage pipe (31) to control the communication state of the drainage pipe (31).
4. The masterbatch cleaning and drying integrated device according to claim 3, characterized in that: A water storage tank (311) is provided at the end of the drain pipe (31) away from the machine body (1); a filter plate (312) for filtering impurities is provided inside the drain pipe (31); a water supply pump (313) is provided in communication with the water storage tank (311); and the other end of the water supply pump (313) is connected to the water inlet pipe (12).
5. The masterbatch cleaning and drying integrated device according to claim 4, characterized in that: A positioning grid (314) is arranged inside the drain pipe (31), and the positioning grid (314) is located on the side of the filter plate (312) facing the water storage tank (311); a side wall of the positioning grid (314) facing the filter plate (312) is provided with a surrounding plate (315) surrounding the peripheral wall of the filter plate (312); a passage (316) for the surrounding plate (315) and the filter plate (312) to pass through is opened on the drain pipe (31), and a handle (317) is arranged on the top of the surrounding plate (315).
6. The masterbatch cleaning and drying integrated device according to claim 1, characterized in that: The closing assembly (4) comprises a rotating shaft (41), a closing plate (42), a handle (43), a fixing block (44), a positioning plate (45) and a fixing member (46); the rotating shaft (41) is passed through the discharge tube (13), and the rotating shaft (41) is rotatably connected to the discharge tube (13); the closing plate (42) is arranged on the rotating shaft (41) to close the interior of the discharge tube (13); the handle (43) is arranged at the end of the rotating shaft (41) located outside the discharge tube (13), the fixing block (44) is arranged on the outer wall of the discharge tube (13), the positioning plate (45) is arranged on the rotating shaft (41), and the fixing member (46) is passed through the positioning plate (45) and the fixing block (44) to limit the rotation of the rotating shaft (41).
7. The masterbatch cleaning and drying integrated device according to claim 1, characterized in that: The drying assembly (5) comprises a drying chamber (51), a material lifter (52), a ventilation pipe (53), an intercepting net (54), a heating element (55), a blowing element (56) and a material collecting box (57); the drying chamber (51) is arranged on one side of the machine body (1); the material lifter (52) is arranged in communication between the material discharge pipe (13) and the top of the drying chamber (51); the ventilation pipe (53) is arranged in communication on the side wall of the drying chamber (51); the intercepting net (54) is arranged at the connection point between the ventilation pipe (53) and the drying chamber (51); the heating element (55) is arranged inside the ventilation pipe (53) for heating the air inside the ventilation pipe (53); the blowing element (56) is arranged on the ventilation pipe (53) for conveying air to the inside of the ventilation pipe (53); and the material collecting box (57) is slidably arranged at the bottom of the drying chamber (51).
8. The masterbatch cleaning and drying integrated device according to claim 7, characterized in that: A plurality of groups of material buffering plates (511) are arranged inside the drying chamber (51) in an inclined manner toward the material collecting box (57), and all of the material buffering plates (511) are arranged in an interlaced manner along the height direction of the drying chamber (51).