Capsule mold
By adopting a multi-stage lifting structure in the capsule mold, the stroke of the core mold is extended, and the cost and installation difficulty problems caused by increasing the thickness of the lower mold shell in the prior art are solved, thereby achieving more convenient mold release and reducing the weight of the mold.
Patent Information
- Application Number
- CN202420223073.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-30
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-01-30
AI Technical Summary
When demolding, existing capsule molds need to increase the thickness of the lower mold shell to leave the core mold stroke, resulting in increased mold cost, heavy weight and increased installation and disassembly difficulty.
The multi-stage lifting structure is adopted to extend the moving stroke of the core mold through components such as limiting plates, limiting screws and slides, avoiding the need to increase the thickness of the lower mold shell.
With the same lower die shell height, the core die obtains a longer stroke, making mold release more convenient, reducing mold weight and cost, and simplifying the installation and disassembly process.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of molds, in particular to a capsule mold. Background Art
[0002] Rubber bladders are widely used in the tire vulcanization industry for tire inner cavity molding, while bladder molds are used for bladder shaping and vulcanization. At present, bladder molds are basically composed of three parts: upper mold shell, lower mold shell, and core mold. When the bladder needs to be demoulded after vulcanization, the core mold needs to rise enough to facilitate the bladder located in the lower mold shell to be ejected.
[0003] As the existing devices are used, their shortcomings are gradually exposed, mainly in the following aspects:
[0004] In order to meet the need for the core mold to have sufficient rising stroke to facilitate the removal of the capsule located in the lower mold shell, the thickness of the lower mold shell usually needs to be increased during design to leave room for the core mold stroke, which will increase the mold cost, increase the mold weight, and increase the difficulty of installation and disassembly.
[0005] In summary, the prior art obviously has inconveniences and defects in practical use, so it is necessary to improve it. Utility Model Content
[0006] In view of the defects in the prior art, the utility model solves the problem that in the traditional technology, in order to satisfy the need for sufficient rising stroke of the core mold to facilitate the removal of the capsule located in the lower mold shell, the thickness of the lower mold shell usually needs to be increased during design to leave room for the core mold stroke, which will increase the mold cost, and the mold is heavy, making installation and disassembly more difficult.
[0007] In order to solve the above problems, the utility model provides the following technical solutions:
[0008] A capsule mold comprises an upper mold shell and a lower mold shell arranged from top to bottom, wherein a core mold is arranged between the upper mold shell and the lower mold shell;
[0009] A multi-stage lifting structure for extending the moving stroke of the core mold is provided between the core mold and the lower mold shell.
[0010] As an optimized solution, the multi-stage lifting structure includes a limit plate connected to the lower mold shell, and the limit plate is also arranged to be lifted vertically. An upper limit screw connected to the core mold is slidably provided on the limit plate, and a lower limit screw slidably connected to the lower mold shell is connected to the limit plate.
[0011] As an optimized solution, a coaxial slideway for constraining the upper limit screw is coaxially opened on the limit plate and the lower mold shell, and a coaxial slideway stepped hole abutting against the handle end of the upper limit screw is provided in the coaxial slideway of the limit plate.
[0012] As an optimized solution, a lower mold shell slideway for constraining the lower limit screw is provided on the lower mold shell, and a lower mold shell stepped hole abutting against the handle end of the lower limit screw is provided in the lower mold shell slideway.
[0013] As an optimized solution, the multi-stage lifting structure includes a limit plate connected to the lower mold shell, the lower end of the limit plate is fixedly connected to the limit column, the limit plate is also arranged to be lifted vertically, and the limit plate and the limit column slide together and are provided with a limit screw connected to the core mold.
[0014] As an optimized solution, the limit plate and the limit column are coaxially provided with a coaxial slideway for constraining the limit screw, and the coaxial slideway in the limit plate is provided with a coaxial slideway stepped hole that abuts against the handle end of the limit screw.
[0015] As an optimized solution, a lower mold shell sliding groove is opened on the lower mold shell, and the outer ring of the limiting column is fixedly connected to the limiting column boss slidably arranged along the lower mold shell sliding groove.
[0016] As an optimized solution, the multi-stage lifting structure includes a limiting column connected to the lower mold shell, and the limiting column is also arranged to be lifted vertically. A limiting screw connected to the core mold is slidably provided in the limiting column.
[0017] As an optimized solution, a lower mold shell slide groove is opened on the lower mold shell, the outer ring of the limit column is fixedly connected to a limit column boss slidably set along the lower mold shell slide groove, and the bottom of the lower mold shell is fixedly connected to a baffle that constrains the downward stroke of the limit column.
[0018] As an optimized solution, the limiting column is provided with a limiting column slideway for constraining the limiting screw, and the limiting column slideway is provided with a limiting column stepped hole abutting against the handle end of the limiting screw.
[0019] Compared with the prior art, the beneficial effects of the utility model are:
[0020] Through the multi-stage lifting structure, under the condition of the same lower mold shell height, the core mold can obtain a longer stroke. When demolding, the core mold can be fully raised to make room for capsule demolding, making demolding more convenient.
[0021] Through the multi-stage lifting structure, the traditional design of increasing the thickness of the lower mold shell to obtain sufficient stroke is changed. Under the condition of the same stroke, the thickness of the lower mold shell does not need to be increased additionally, which effectively reduces the total weight of the mold, reduces costs and unnecessary waste, and is relatively easy and safe to install and disassemble. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the specific implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the specific implementation or the prior art description. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, each element or part is not necessarily drawn according to the actual scale.
[0023] Figure 1 This is a schematic diagram of the mold closing state structure of the first embodiment of the utility model;
[0024] Figure 2 This is a schematic diagram of the mold opening structure of the first embodiment of the utility model;
[0025] Figure 3 This is a schematic diagram of the mold closing state structure of the second embodiment of the utility model;
[0026] Figure 4 This is a schematic diagram of the mold opening state structure of the second embodiment of the utility model;
[0027] Figure 5 This is a schematic diagram of the mold closing state structure of the third embodiment of the utility model;
[0028] Figure 6 This is a schematic diagram of the mold opening state structure of the third embodiment of the present utility model.
[0029] In the figure: 1-upper mold shell; 2-lower mold shell; 3-core mold; 4-limiting plate; 5-coaxial slide; 6-coaxial slide stepped hole; 7-lower mold shell slide; 8-lower mold shell stepped hole; 9-limiting column; 10-lower mold shell slide groove; 11-limiting column boss; 12-baffle; 13-limiting column slide; 14-limiting column stepped hole; 15-limiting screw; 16-upper limiting screw; 17-lower limiting screw. DETAILED DESCRIPTION
[0030] The following embodiments of the technical solution of the utility model are described in detail in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the utility model, and are therefore only used as examples, and cannot be used to limit the protection scope of the utility model.
[0031] Embodiment 1,
[0032] like Figure 1 and Figure 2 As shown, a capsule mold comprises an upper mold shell 1 and a lower mold shell 2 arranged from top to bottom, and a core mold 3 is arranged between the upper mold shell 1 and the lower mold shell 2;
[0033] A multi-stage lifting structure is provided between the core mold 3 and the lower mold shell 2 to extend the moving stroke of the core mold 3 .
[0034] The multi-stage lifting structure includes a limit plate 4 connected to the lower mold shell 2. The limit plate 4 is also arranged to be lifted vertically. An upper limit screw 16 connected to the core mold 3 is slidably provided on the limit plate 4. The limit plate 4 is connected to a lower limit screw 17 slidably connected to the lower mold shell 2.
[0035] The limiting plate 4 and the lower mold shell 2 are coaxially provided with a coaxial slideway 5 for constraining the upper limit screw 16 , and a coaxial slideway stepped hole 6 abutting against the handle end of the upper limit screw 16 is provided in the coaxial slideway 5 of the limiting plate 4 .
[0036] The lower mold shell 2 is provided with a lower mold shell slideway 7 for constraining the lower limit screw 17 , and the lower mold shell slideway 7 is provided with a lower mold shell stepped hole 8 that abuts against the handle end of the lower limit screw 17 .
[0037] Moulding process:
[0038] When the capsule is taken out after vulcanization, the upper mold shell 1 rises with the vulcanizer, and the mold opening cylinder of the vulcanizer rises to eject the core mold 3, while driving the upper limit screw 16 to rise. After rising to a certain distance, the upper limit screw 16 drives the limit plate 4 and the lower limit screw 17 to continue to rise, reaching the maximum mold opening stroke.
[0039] Moulding process:
[0040] The mold opening cylinder descends, and the core mold 3, the upper limit screw 16, the lower limit screw 17, and the limit plate 4 are simultaneously descended by gravity. After descending to a certain distance, the limit plate 4 is completely in contact with the lower mold shell 2, and the core mold 3 and the upper limit screw 16 continue to descend until the core mold 3 is in contact with the lower mold shell 2. The vulcanizer descends until the upper mold shell 1 and the lower mold shell 2 are matched, and the mold closing process is completed.
[0041] Embodiment 2:
[0042] like Figure 3 and Figure 4 As shown, the multi-stage lifting structure includes a limit plate 4 connected to the lower mold shell 2, the lower end of the limit plate 4 is fixedly connected to the limit column 9, the limit plate 4 is also arranged to be lifted vertically, and the limit plate 4 and the limit column 9 slide together and are provided with a limit screw 15 connected to the core mold 3.
[0043] The limiting plate 4 and the limiting column 9 are fixedly connected by screws.
[0044] The limiting plate 4 and the limiting column 9 are coaxially provided with a coaxial slideway 5 for constraining the limiting screw 15 . The coaxial slideway 5 in the limiting plate 4 is provided with a coaxial slideway stepped hole 6 which abuts against the handle end of the limiting screw 15 .
[0045] A lower mold shell sliding groove 10 is provided on the lower mold shell 2 , and the outer ring of the limiting column 9 is fixedly connected to a limiting column boss 11 slidably arranged along the lower mold shell sliding groove 10 .
[0046] Moulding process:
[0047] When the capsule is taken out after vulcanization, the upper mold shell 1 rises with the vulcanizer, and the mold opening cylinder of the vulcanizer rises to eject the core mold 3, while driving the limit screw 15 to rise. After rising to a certain distance, the limit screw 15 drives the limit plate 4 and the limit column 9 to continue to rise, reaching the maximum mold opening stroke.
[0048] Moulding process:
[0049] The mold opening cylinder descends, and the core mold 3, the limit screw 15, the limit plate 4, and the limit column 9 are simultaneously descended by gravity. After descending to a certain distance, the limit plate 4 is completely in contact with the lower mold shell 2, and the core mold 3 and the limit screw 15 continue to descend until the core mold 3 is in contact with the lower mold shell 2. The vulcanizer descends until the upper mold shell 1 is matched with the lower mold shell 2, and the mold closing process is completed.
[0050] Embodiment 3,
[0051] like Figure 5 and Figure 6 As shown, the multi-stage lifting structure includes a limit column 9 connected to the lower mold shell 2. The limit column 9 is also arranged to be lifted vertically. A limit screw 15 connected to the core mold 3 is slidably provided in the limit column 9.
[0052] The lower mold shell 2 is provided with a lower mold shell slot 10, the outer ring of the limiting column 9 is fixedly connected with a limiting column boss 11 slidably arranged along the lower mold shell slot 10, and the bottom of the lower mold shell 2 is fixedly connected with a baffle 12 that restricts the lower travel of the limiting column 9.
[0053] The baffle plate 12 is fixed to the bottom of the lower mold shell 2 by screws, and one end of the baffle plate 12 extends into the lower mold shell slide groove 10. The setting of the baffle plate 12 can prevent the limiting column 9 from falling out of the lower mold shell 2.
[0054] The limiting column 9 is provided with a limiting column slideway 13 for constraining the limiting screw 15 , and the limiting column slideway 13 is provided with a limiting column stepped hole 14 that abuts against the handle end of the limiting screw 15 .
[0055] The outer ring of the limiting column 9 is provided with a wear-resistant layer, and the wear-resistant layer includes a sheath or a coating of aluminum bronze.
[0056] Moulding process:
[0057] When the capsule is taken out after vulcanization, the upper mold shell 1 rises with the vulcanizer, and the mold opening cylinder of the vulcanizer rises to eject the core mold 3, while driving the limit screw 15 to rise. After rising to a certain distance, the limit screw 15 drives the limit column 9 to continue to rise, reaching the maximum mold opening stroke.
[0058] Moulding process:
[0059] The mold opening cylinder descends, and the core mold 3, the limit screw 15, and the limit column 9 are simultaneously descended by gravity. After descending to a certain distance, the limit column 9 is completely in contact with the limit plate 4, and the core mold 3 and the limit screw 15 continue to descend until the core mold 3 is in contact with the lower mold shell 2. The vulcanizer descends until the upper mold shell 1 and the lower mold shell 2 are matched, and the mold closing process is completed.
[0060] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the utility model, and they should all be included in the scope of the claims and specification of the utility model.
Claims
1. A capsule mold, comprising an upper mold shell (1) and a lower mold shell (2) arranged from top to bottom, wherein a core mold (3) is arranged between the upper mold shell (1) and the lower mold shell (2); characterized in that: A multi-stage lifting structure for extending the moving stroke of the core mold (3) is provided between the core mold (3) and the lower mold shell (2).
2. A capsule mold according to claim 1, characterized in that: The multi-stage lifting structure includes a limit plate (4) connected to the lower mold shell (2), and the limit plate (4) is also arranged to be lifted vertically. An upper limit screw (16) connected to the core mold (3) is slidably provided on the limit plate (4), and a lower limit screw (17) slidably connected to the lower mold shell (2) is connected to the limit plate (4).
3. A capsule mold according to claim 2, characterized in that: The limiting plate (4) and the lower mold shell (2) are coaxially provided with a coaxial slideway (5) for constraining the upper limit screw (16), and a coaxial slideway stepped hole (6) abutting against the handle end of the upper limit screw (16) is provided in the coaxial slideway (5) of the limiting plate (4).
4. A capsule mold according to claim 2, characterized in that: The lower mold shell (2) is provided with a lower mold shell slideway (7) for constraining the lower limit screw (17), and the lower mold shell slideway (7) is provided with a lower mold shell stepped hole (8) that abuts against the handle end of the lower limit screw (17).
5. The capsule mold according to claim 1, characterized in that: The multi-stage lifting structure includes a limit plate (4) connected to the lower mold shell (2), the lower end of the limit plate (4) is fixedly connected to the limit column (9), and the limit plate (4) is also arranged to be lifted vertically. The limit plate (4) and the limit column (9) are provided with a limit screw (15) connected to the core mold (3) and slidingly provided therein.
6. A capsule mold according to claim 5, characterized in that: The limiting plate (4) and the limiting column (9) are coaxially provided with a coaxial slideway (5) for constraining the limiting screw (15); the coaxial slideway (5) in the limiting plate (4) is provided with a coaxial slideway stepped hole (6) that abuts against the handle end of the limiting screw (15).
7. A capsule mold according to claim 5, characterized in that: The lower mold shell (2) is provided with a lower mold shell sliding groove (10), and the outer ring of the limiting column (9) is fixedly connected to a limiting column boss (11) slidably arranged along the lower mold shell sliding groove (10).
8. The capsule mold according to claim 1, characterized in that: The multi-stage lifting structure comprises a limiting column (9) connected to the lower mold shell (2), and the limiting column (9) is also arranged to be lifted vertically. A limiting screw (15) connected to the core mold (3) is slidably provided in the limiting column (9).
9. A capsule mold according to claim 8, characterized in that: The lower mold shell (2) is provided with a lower mold shell slide groove (10), the outer ring of the limit column (9) is fixedly connected with a limit column boss (11) slidably arranged along the lower mold shell slide groove (10), and the bottom of the lower mold shell (2) is fixedly connected with a baffle (12) for restricting the downward travel of the limit column (9).
10. The capsule mold according to claim 8, characterized in that: The limiting column (9) is provided with a limiting column slideway (13) for constraining the limiting screw (15), and the limiting column slideway (13) is provided with a limiting column stepped hole (14) abutting against the handle end of the limiting screw (15).