Clean type carding machine
By designing a combination of cleaning rollers and spiral brushes in the card machine, combining belt systems and auxiliary equipment such as blowers and water pumps, the problem of impurities attached to card machine jaw rollers is solved, realizing automatic cleaning and simplifying the processing process.
Patent Information
- Application Number
- CN202420311327.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-20
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-02-20
AI Technical Summary
During the working process, existing carding machines are prone to impurities such as cotton wool attached to the jaw roller. If you don’t clean for a long time, it will affect the carding work and it will be troublesome to clean and difficult to deal with.
A cleaning card machine is designed, using a combination of cleaning rollers and spiral brushes. The cleaning roller drives the spiral brushes to clean the impurities attached to the surface of the pike roller by driving the belt system, and uses a blower and water pump to form a water wall to absorb and remove impurities.
It realizes automatic cleaning of impurities on the sting roller, reducing the impact on the carding work, making it simple to clean and easy to deal with.
Smart Images

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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cotton carding machines, in particular to a cleaning type cotton carding machine. Background Art
[0002] In the spinning process, a carding machine is needed to process the raw materials. The carding machine is used to process cotton fibers and chemical fibers and belongs to textile machinery. According to the spinning process, carding is an important process. The previous process of the carding machine is the opening and cleaning combined machine, and the subsequent process is the drawing machine. The working principle of the carding machine is to open, comb and remove impurities from the cotton rolls sent from the previous process or the oily cotton layer supplied by the cotton box, so that all the curled cotton loops become basically straight single fibers. In this process, the broken seeds, impurities and short fibers left over from the cleaning process are removed, and then the cotton strips of a certain specification are integrated and stored in the cotton tube for use in the drawing process;
[0003] During the operation of some existing carding machines, impurities such as cotton wool are inevitably attached to the licker-in rollers. If they are not cleaned for a long time, the carding work will be affected, and it is troublesome and difficult to clean. Therefore, a clean carding machine is proposed. Utility Model Content
[0004] The purpose of the utility model is to provide a clean cotton carding machine to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a cleaning type cotton carding machine comprises a frame, the inner side wall of the frame is rotatably connected with a licker-in roller, the upper side of the licker-in roller is provided with a cleaning roller, the cleaning roller is rotatably connected to the inner side wall of the frame, the outer side wall of the cleaning roller is provided with a spiral brush, the upper surface of the frame is fixedly connected with a collecting box, the inner side wall of the collecting box is fixedly connected with a cleaning rod, the right side wall of the cleaning rod is fixedly connected with uniformly distributed steel needles, the outer side wall of the licker-in roller is fixedly connected with a driving pulley, the outer side wall of the cleaning roller is fixedly connected with a driven pulley, a belt is provided between the outer side wall of the driving pulley and the outer side wall of the driven pulley, a motor is installed on the front surface of the frame, the output end of the motor is fixedly connected to the front end of the licker-in roller, a blower is provided on the right side of the motor, the blower is installed on the front surface of the frame, and the upper surface of the blower is connected with an air outlet pipe.
[0006] As a further preferred embodiment of the technical solution: a pair of support frames are fixedly connected to the upper surface of the frame, and the inner side walls of the support frames are fixedly connected to the outer side walls of the air outlet duct.
[0007] As a further preferred embodiment of the present technical solution: a collection cover is fixedly connected to the right side wall of the collection box.
[0008] As a further preferred embodiment of the present technical solution: a water pump is installed on the upper surface of the collecting box, a water pumping pipe is connected between the water pumping end of the water pump and the upper surface of the collecting cover, a water outlet pipe is connected between the water outlet end of the water pump and the upper surface of the cleaning rod, and evenly distributed nozzles are installed on the lower surface of the cleaning rod.
[0009] As a further preferred embodiment of the present technical solution: a filter screen is installed on the inner wall of the collection box.
[0010] As a further preferred embodiment of the present technical solution: a box door is hingedly connected to the front surface of the collection box, and a handle is installed on the front surface of the box door.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] When the utility model is used, the motor is started to drive the licker-in roller and the active pulley to rotate, the licker-in roller combs the cotton layer and removes impurities and short fibers, the active pulley drives the driven pulley through the belt, so that the cleaning roller drives the spiral brush to clean the impurities attached to the surface of the licker-in roller, the impurities are transferred to the spiral brush, and when the spiral brush rotates, the steel needle can clean the impurities on the spiral brush, the blower is started to draw air into the air outlet pipe, the air outlet pipe blows the impurities on the steel needle to make them fall into the collection box, the water pump is started, water is drawn out through the water pumping pipe, the water is evenly sprayed out through the nozzle to form a water wall, the impurities are absorbed and dropped by the water to prevent them from floating around, the box door is opened by the handle, the impurities on the filter net are centrally processed, the impurities attached to the licker-in roller can be automatically cleaned, the influence on the combing work is reduced, the cleaning is simple, and the handling is convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a front structural schematic diagram of the utility model;
[0014] Figure 2 It is a structural schematic diagram of the licker-in roller, the driving pulley and the driven pulley in the utility model;
[0015] Figure 3 This is a schematic diagram of the structure of the air outlet duct and the support frame in the utility model;
[0016] Figure 4 This is a schematic diagram of the structure of the cleaning tube, spiral brush and steel needle in the utility model;
[0017] Figure 5 It is a schematic cross-sectional structural diagram of the cleaning rod and the filter screen in the utility model.
[0018] In the figure: 1. frame; 2. licker-in roller; 3. cleaning roller; 4. spiral brush; 5. collection box; 6. cleaning rod; 7. steel needle; 8. driving pulley; 9. driven pulley; 10. belt; 11. motor; 12. blower; 13. air outlet pipe; 14. support frame; 15. collection cover; 16. water pump; 17. suction pipe; 18. water outlet pipe; 19. nozzle; 20. filter screen; 21. box door; 22. handle. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Examples of the embodiments are shown in the drawings, where the same or similar reference numerals throughout represent the same or similar elements or elements with the same or similar functions. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present application, and cannot be understood as limitations on the present application. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0020] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", and "set" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0021] See also Figure 1-5The utility model provides a technical solution: a cleaning type cotton carding machine comprises a frame 1, the inner side wall of the frame 1 is rotatably connected with a licker-in roller 2, the upper side of the licker-in roller 2 is provided with a cleaning roller 3, the cleaning roller 3 is rotatably connected to the inner side wall of the frame 1, the outer side wall of the cleaning roller 3 is installed with a spiral brush 4, the upper surface of the frame 1 is fixedly connected with a collecting box 5, the inner side wall of the collecting box 5 is fixedly connected with a cleaning rod 6, the right side wall of the cleaning rod 6 is fixedly connected with uniformly distributed steel needles 7, the outer side wall of the licker-in roller 2 is fixedly connected with a driving pulley 8, the outer side wall of the cleaning roller 3 is fixedly connected with a driven pulley 9, a belt 10 is provided between the outer side wall of the driving pulley 8 and the outer side wall of the driven pulley 9, a motor 11 is installed on the front surface of the frame 1, the output end of the motor 11 is fixedly connected to the front end of the licker-in roller 2, and a blower 12 is provided on the right side of the motor 11 The blower 12 is installed on the front surface of the frame 1, and the upper surface of the blower 12 is connected with an air outlet pipe 13; when in use, the motor 11 is started to drive the licker-in roller 2 and the active pulley 8 to rotate, the licker-in roller 2 combs the cotton layer and removes impurities and short fibers, the active pulley 8 drives the driven pulley 9 through the belt 10, so that the cleaning roller 3 drives the spiral brush 4 to clean the impurities attached to the surface of the licker-in roller 2, and the impurities are transferred to the spiral brush 4. When the spiral brush 4 rotates, the steel needle 7 can clean the impurities on the spiral brush 4, and the blower 12 is started to draw air into the air outlet pipe 13, and the air outlet pipe 13 blows the impurities on the steel needle 7 to make them fall into the collection box 5 for centralized treatment, thereby forming a clean cotton carding machine, which can automatically clean the impurities attached to the licker-in roller 2, reduce the impact on the cotton carding work, and is simple to clean and easy to handle.
[0022] In this embodiment, specifically: a pair of support frames 14 are fixedly connected to the upper surface of the frame 1, and the inner wall of the support frame 14 is fixedly connected to the outer wall of the air outlet pipe 13; the air outlet pipe 13 is supported by the support frame 14 so that it can blow air to the steel needle 7 above the spiral brush 4.
[0023] In this embodiment, specifically: a collection cover 15 is fixedly connected to the right side wall of the collection box 5 ; the collection cover 15 increases the collection range, making it easier for impurities to enter the collection box 5 .
[0024] In this embodiment, specifically: a water pump 16 is installed on the upper surface of the collecting box 5, a water pumping pipe 17 is connected between the water pumping end of the water pump 16 and the upper surface of the collecting cover 15, a water outlet pipe 18 is connected between the water outlet end of the water pump 16 and the upper surface of the cleaning rod 6, and evenly distributed nozzles 19 are installed on the lower surface of the cleaning rod 6; start the water pump 16, pump out the water at the bottom of the collecting box 5 through the water pumping pipe 17, and then supply the cleaning rod 6 through the water outlet pipe 18, and spray the water evenly through the nozzle 19 to form a water wall, and the impurities are adsorbed and dropped by the water to prevent them from floating around, thereby improving environmental hygiene.
[0025] In this embodiment, specifically: a filter screen 20 is installed on the inner wall of the collection box 5; the fallen impurities fall on the surface of the filter screen 20, so that the water can be recycled.
[0026] In this embodiment, specifically: a box door 21 is hinged on the front surface of the collection box 5, and a handle 22 is installed on the front surface of the box door 21; the box door 21 is opened by the handle 22, so as to facilitate cleaning of impurities on the filter screen 20 and reduce clogging.
[0027] The working principle of the utility model is as follows: when in use, the motor 11 is started to drive the licker-in roller 2 and the driving pulley 8 to rotate, the licker-in roller 2 combs the cotton layer and removes impurities and short fibers, the driving pulley 8 drives the driven pulley 9 through the belt 10, so that the cleaning roller 3 drives the spiral brush 4 to clean the impurities attached to the surface of the licker-in roller 2, and the impurities are transferred to the spiral brush 4. When the spiral brush 4 rotates, the steel needle 7 can clean the impurities on the spiral brush 4, and the blower 12 is started to draw air into the air outlet pipe 13, and the air outlet pipe 13 cleans the impurities on the steel needle 7. Air blows the impurities to fall into the collecting box 5, starts the water pump 16, pumps out the water at the bottom of the collecting box 5 through the pumping pipe 17, and then supplies the water to the cleaning rod 6 through the outlet pipe 18, sprays the water evenly through the nozzle 19 to form a water wall, and the impurities are adsorbed and dropped by the water to prevent them from floating around, thereby improving environmental hygiene. The box door 21 is opened by the handle 22 to clean the impurities on the filter screen 20, reduce blockage, and facilitate centralized treatment. The impurities attached to the licker-in roller 2 can be automatically cleaned to reduce the impact on the carding work, and the cleaning is simple and convenient to handle.
[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A clean carding machine, comprising a frame (1), characterized in that: The inner side wall of the frame (1) is rotatably connected to a licker-in roller (2), the upper side of the licker-in roller (2) is provided with a cleaning roller (3), the cleaning roller (3) is rotatably connected to the inner side wall of the frame (1), the outer side wall of the cleaning roller (3) is installed with a spiral brush (4), the upper surface of the frame (1) is fixedly connected to a collecting box (5), the inner side wall of the collecting box (5) is fixedly connected to a cleaning rod (6), the right side wall of the cleaning rod (6) is fixedly connected to uniformly distributed steel needles (7), the outer side wall of the licker-in roller (2) is fixedly connected to a driving pulley (8 ), the outer side wall of the cleaning roller (3) is fixedly connected to a driven pulley (9), a belt (10) is provided between the outer side wall of the driving pulley (8) and the outer side wall of the driven pulley (9), a motor (11) is installed on the front surface of the frame (1), the output end of the motor (11) is fixedly connected to the front end of the licker-in roller (2), a blower (12) is provided on the right side of the motor (11), the blower (12) is installed on the front surface of the frame (1), and the upper surface of the blower (12) is connected to an air outlet pipe (13).
2. A clean carding machine according to claim 1, characterized in that: A pair of support frames (14) are fixedly connected to the upper surface of the frame (1), and the inner side walls of the support frames (14) are fixedly connected to the outer side walls of the air outlet pipe (13).
3. A clean carding machine according to claim 1, characterized in that: A collection cover (15) is fixedly connected to the right side wall of the collection box (5).
4. A clean carding machine according to claim 3, characterized in that: A water pump (16) is installed on the upper surface of the collection box (5); a water pumping pipe (17) is connected between the water pumping end of the water pump (16) and the upper surface of the collection cover (15); a water outlet pipe (18) is connected between the water outlet end of the water pump (16) and the upper surface of the cleaning rod (6); and uniformly distributed nozzles (19) are installed on the lower surface of the cleaning rod (6).
5. A clean carding machine according to claim 1, characterized in that: A filter screen (20) is installed on the inner side wall of the collection box (5).
6. A clean carding machine according to claim 1, characterized in that: A box door (21) is hingedly connected to the front surface of the collection box (5), and a handle (22) is installed on the front surface of the box door (21).
Citation Information
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