Six-roller brushing machine

By designing the pedestrian passage structure and hair height adjustment mechanism of the six-roll bristle machine, the problem that the existing six-roll bristle machine is difficult to observe and adjust the bristle effect is solved, and a more efficient bristle process operation is achieved.

CN222541074UActive Publication Date: 2025-02-28WEIFANG SHENGWEI TEXTILE MASCH CO LTD
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Patent Information

Application Number
CN202421320824.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-02-28
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

The existing six-roll bristle machine is difficult to observe the bristle effect of each bristle roller, which leads to inconvenient adjustment of the bristle process.

Method used

A six-roll bristle machine is designed. By spaced apart the two bristle components to form a pedestrian passage structure, it is convenient to view the bristle effect of each bristle roller, and is equipped with a hair height adjustment mechanism and a seam detector, which improves the adjustment convenience of the bristle process.

Benefits of technology

Real-time observation and adjustment of the bristle effect of each bristle roller is achieved, which improves the flexibility and efficiency of the bristle process and reduces the inconvenience of operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a six-roller brushing machine, relates to textile machinery technical field, including brushing subassembly and upper frame, two brushing subassembly is spaced apart, forms the pedestrian path structure between the two brushing subassembly, the brushing subassembly includes three brushing unit that sets up in proper order, and the upper frame is connected to the brushing unit. The brushing unit comprises brushing rollers and a bristle height adjusting mechanism corresponding to the brushing rollers, and cloth sequentially passes through all the brushing rollers in the first brushing assembly, then sequentially passes through all the brushing rollers in the second brushing assembly and then is led out through the upper frame. According to the six-roller brushing machine, the brushing effect of each brushing roller can be checked conveniently, and the brushing process can be adjusted easily.
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Description

Technical Field

[0001] The utility model relates to the technical field of textile machinery, in particular to a six-roller brushing machine. Background Art

[0002] At present, the brushing machines widely used in textile finishing equipment are mainly two-roller horizontal brushing machines. This two-roller brushing machine requires three machines to be connected during use, occupies a large area, requires a lot of personnel, and is gradually being eliminated. Another type of brushing machine is a six-roller brushing machine, which is equipped with three layers of brushing devices, two brushing rollers on each layer. The cloth passes through each layer of brushing devices in turn, and finally the finished product is out; however, in this six-roller brushing machine, the brushing effect of each brush roller is difficult to observe. The brushing effect can only be observed when the cloth comes out of the machine. When the brushing process needs to be adjusted, the operation is very inconvenient. Utility Model Content

[0003] The purpose of the utility model is to provide a six-roller brushing machine to solve the problems existing in the above-mentioned prior art, facilitate checking the brushing effect of each brush roller, and facilitate adjusting the brushing process.

[0004] To achieve the above purpose, the utility model provides the following solutions:

[0005] The utility model provides a six-roller bristle brushing machine, comprising a bristle assembly and an upper frame, wherein two of the bristle assemblies are arranged at intervals, and a pedestrian passage structure is formed between the two bristle assemblies, the bristle assembly comprises three bristle units arranged in sequence, and the bristle units comprise bristle rollers and bristle height adjustment mechanisms corresponding to the bristle rollers, and cloth passes through the bristle rollers in the first bristle assembly in sequence, and then passes through the bristle rollers in the second bristle assembly in sequence, and then is led out through the upper frame.

[0006] Preferably, it also includes a seam head detector, which is arranged at the introduction end of the first brush roller. The seam head detector is a visual detection device, which includes a camera, a computer and a touch screen. The camera collects images and uploads them to the computer. After analysis and calculation by the computer, the detection results are displayed on the touch screen.

[0007] Preferably, the bristle height adjustment mechanism includes a screw lift, a motor, a transmission shaft and a support plate, the support plate is arranged on one side of the bristle roller, the two ends of the support plate are respectively connected to the output ends of the two screw lifts, and the support plate is driven close to or away from the bristle roller by the two screw lifts, the transmission shaft is connected to the two screw lifts, and the motor is connected to one of the screw lifts.

[0008] Preferably, it also includes a reduction motor and a sleeve, the output shaft of the reduction motor is connected to the sleeve, the central axis of the brush roller is connected to a shaft head, the sleeve is sleeved on the shaft head, and the two are connected by a key to transmit torque.

[0009] Compared with the prior art, the utility model has achieved the following technical effects:

[0010] The six-roller brushing machine provided by the utility model forms a pedestrian passage structure between the two brush assemblies by arranging two brush assemblies at intervals. The brush assembly includes three brush units arranged in sequence. The brushing effect of each brush roller can be conveniently checked through the pedestrian passage structure, which is conducive to adjusting the brushing process. When replacing a new bristle needle clothing, it is more convenient to wind the needle clothing in the pedestrian passage structure. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0012] Figure 1 A schematic diagram of the structure of a six-roller brushing machine provided by the utility model;

[0013] Figure 2 This is a schematic diagram of the structure of the wool height adjustment mechanism of the utility model;

[0014] Figure 3 This is a schematic diagram of the relationship between the bristle height adjustment mechanism and the bristle roller in the utility model;

[0015] Figure 4 The utility model is a schematic diagram of the structural relationship between the reduction motor, the sleeve and the shaft head.

[0016] In the figure: 1-bristle assembly, 2-upper shelf, 3-pedestrian passage structure, 4-bristle unit, 5-bristle roller, 6-bristle height adjustment mechanism, 7-cloth, 8-seam head detector, 9-screw lift, 10-motor, 11-transmission shaft, 12-support plate, 13-reduction motor, 14-sleeve, 15-shaft head. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0018] The utility model aims to provide a six-roller brushing machine to solve the problems existing in the prior art, facilitate checking the brushing effect of each brush roller, and facilitate adjusting the brushing process.

[0019] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0020] like Figure 1-Figure 4 As shown, this embodiment provides a six-roller brush machine, including a bristle assembly 1 and an upper frame 2. The two bristle assemblies 1 are arranged at intervals, and a pedestrian passage structure 3 is formed between the two bristle assemblies 1. The bristle assembly 1 includes three bristle units 4 arranged in sequence. The bristle unit 4 includes a bristle roller 5 and a bristle height adjustment mechanism 6 corresponding to the bristle roller 5. The cloth 7 passes through the bristle rollers 5 in the first bristle assembly 1 in sequence, and then passes through the bristle rollers 5 in the second bristle assembly 1 in sequence and is led out through the upper frame 2.

[0021] The structure of the whole machine is a left-right 3+3 structure, with three bristle rollers 5 on the left and three bristle rollers 5 on the right. A pedestrian passage structure 3 is formed between the two brush assemblies 1. The pedestrian passage structure 3 can be used to conveniently check the brushing effect of each brush roller 5, thereby solving the defect that the existing six-roller brushing machine cannot check the brushing effect of each brush roller 5. This is conducive to adjusting the brushing process, and when replacing a new bristle needle clothing, it is more convenient to wind the needle clothing in the pedestrian passage structure 3.

[0022] In this embodiment, a seam detector 8 is also included. The seam detector 8 is arranged at the introduction end of the first brush roller 5. The seam detector 8 is a visual detection device. The seam detector 8 includes a camera, a computer and a touch screen. The camera collects images and uploads them to the computer. After the computer analyzes and calculates, the detection results are displayed on the touch screen. The seam detector 8 has an automatic seam detection function, which is achieved by visual detection without contacting the cloth surface. It is more sensitive than a mechanical seam detection device and does not affect the brushing effect of the cloth.

[0023] In this embodiment, the hair height adjustment mechanism 6 includes a screw lift 9, a motor 10, a transmission shaft 11 and a support plate 12. The support plate 12 is arranged on one side of the bristle roller 5. The two ends of the support plate 12 are respectively connected to the output ends of the two screw lifts 9. The support plate 12 is driven to approach or move away from the bristle roller 5 by the two screw lifts 9. The transmission shaft 11 is connected to the two screw lifts 9, and the motor 10 is connected to one of the screw lifts 9. The motor 10 can realize electric adjustment of the hair height, which is more convenient and labor-saving than the existing manual adjustment on the market.

[0024] In this embodiment, a reduction motor 13 and a sleeve 14 are also included. The output shaft of the reduction motor 13 is connected to the sleeve 14. The central axis of the brush roller 5 is connected to a shaft head 15. The sleeve 14 is sleeved on the shaft head 15, and the two are connected by a key to transmit torque. When replacing the card clothing, the sleeve 14 is installed on the shaft head 15, the reduction motor 13 is started, and the brush roller 5 rotates at the required speed, which makes it more convenient and trouble-free to replace the card clothing.

[0025] The present invention uses specific examples to illustrate the principle and implementation of the present invention. The above examples are only used to help understand the method and core idea of ​​the present invention. At the same time, for those skilled in the art, according to the idea of ​​the present invention, there will be changes in the specific implementation and application scope. In summary, the content of this specification should not be understood as limiting the present invention.

Claims

1. A six-roller brushing machine, characterized in that: It includes a bristle assembly and an upper rack, two of the bristle assemblies are arranged at intervals, and a pedestrian passage structure is formed between the two bristle assemblies. The bristle assembly includes three bristle units arranged in sequence, and the bristle unit includes a bristle roller and a bristle height adjustment mechanism corresponding to the bristle roller. The cloth passes through each of the bristle rollers in the first bristle assembly in sequence, and then passes through each of the bristle rollers in the second bristle assembly in sequence before being led out through the upper rack.

2. The six-roller brushing machine according to claim 1 is characterized in that: It also includes a seam head detector, which is arranged at the introduction end of the first brush roller. The seam head detector is a visual detection device, and the seam head detector includes a camera, a computer and a touch screen.

3. The six-roller brushing machine according to claim 1 is characterized in that: The bristle height adjustment mechanism includes a screw lift, a motor, a transmission shaft and a support plate. The support plate is arranged on one side of the bristle roller. The two ends of the support plate are respectively connected to the output ends of the two screw lifts. The support plate is driven close to or away from the bristle roller by the two screw lifts. The transmission shaft is connected to the two screw lifts, and the motor is connected to one of the screw lifts.

4. The six-roller brushing machine according to claim 1 is characterized in that: It also includes a reduction motor and a sleeve, wherein the output shaft of the reduction motor is connected to the sleeve, the central axis of the brush roller is connected with a shaft head, the sleeve is sleeved on the shaft head, and the two are connected by a key to transmit torque.