A tea fiber membrane cloth preparation device
By designing a tea fiber membrane cloth preparation device, using technical means such as high-pressure water jet, sprint, pressure lift and blowing, the problem of removing pollutants inside the fiber is solved, and the breathability and quality of the membrane cloth is improved.
Patent Information
- Application Number
- CN202411745315.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2044-12-02
AI Technical Summary
In the prior art, when preparing tea fiber membrane cloth, internal contaminants between the fibers cannot be effectively removed, affecting the quality of the membrane cloth, and leading to poor breathability and affecting the skin care effect.
A tea fiber membrane cloth preparation device is designed, including a water collecting mechanism, a sprinting mechanism, a pressure lifting mechanism and a breathable mechanism. Through technical means such as high-pressure water jet, sprinting, pressure lifting and blowing, the internal contaminants of the fiber are removed, the fiber winding and entanglement are enhanced, and the breathability of the membrane cloth is improved.
Effectively remove pollutants inside the fibers, enhance the bonding force between the fibers, improve the breathability of the membrane cloth, improve the skin care effect, and improve the overall quality of the membrane cloth.
Smart Images

Figure CN119194742B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of membrane cloth preparation, and in particular relates to a tea fiber membrane cloth preparation device. Background Art
[0002] Tea fiber membrane cloth is a fiber material made of natural antibacterial agents extracted from tea leaves; this fiber has antibacterial and deodorizing functions, and its characteristic is that the antibacterial agent is evenly distributed inside the fiber, so it can continuously resist bacteria and deodorize; tea fiber fabrics are naturally beige and brown, and do not go through the bleaching and dyeing process, thus avoiding the harm that the use of chemical synthetic fuels for dyeing may cause to the environment and human health; tea fiber has no irritation to human skin, so it is suitable for making bedding sets and underwear and other intimate items; in the field of facial masks, tea fiber is also used as a material for facial mask cloth; the facial mask cloths on the market are made of various materials, including non-woven fabrics, silk cloth, Tencel cloth, biofiber membranes, bamboo charcoal fiber membranes, pure cotton fiber membranes, pectin fiber membranes, etc.; herbal membrane cloth is a membrane cloth that combines fibers containing herbal plant extracts with Tencel fibers, including Tiancha membrane cloth, mugwort membrane cloth, black tea membrane cloth, etc.; this type of membrane cloth has its own efficacy, the mesh fiber is breathable and fits well, and no irritating ingredients are added during the production process, so it is safe, healthy and environmentally friendly.
[0003] At present, when preparing tea fiber membrane cloth by multiple hydroentanglement methods, it is first necessary to undergo three hydroentanglement operations to make the fluffy tea fiber web form a tea fiber hydroentangled non-woven fabric. The fibers in the fluffy tea fiber web will be entangled with each other under the action of the high-pressure water jet, and the pollutants adhered to the fibers will reach the inside of the non-woven fabric. Subsequently, the surface pollutants are removed by rinsing and washing, and then a rotary drum hydroentanglement and jacquard operation are performed to obtain the tea fiber non-woven fabric. However, the rinsing and washing methods can only remove surface pollutants, but cannot remove internal pollutants between the mutually entangled fibers, affecting the quality of the prepared tea fiber membrane cloth. In addition, the tea fiber membrane cloth prepared by the tea fiber non-woven fabric has poor air permeability, thereby affecting the air permeability of the produced tea fiber mask and affecting the skin care effect. Based on this, a tea fiber membrane cloth preparation device is proposed. Summary of the invention
[0004] The purpose of the present invention is to provide a tea fiber membrane cloth preparation device with simple structure and reasonable design in order to solve the above problems.
[0005] The present invention achieves the above-mentioned purpose through the following technical solutions:
[0006] A tea fiber film fabric preparation device comprises a workbench, a rotating drum, a fixed shaft, a spunlace net, a spunlace plate, a jacquard cylinder and a guide roller, and also comprises:
[0007] A water collecting mechanism, which is arranged in the spunlaced net and is arranged directly opposite to the spunlaced plate, and is used to collect the high-pressure water sprayed by the spunlaced plate and is driven by the high-pressure water sprayed by the spunlaced plate;
[0008] A sprinting mechanism, wherein the sprinting mechanism is fixedly connected to the water collecting mechanism, and the sprinting mechanism is driven by the water collecting mechanism to puncture the tea fiber non-woven fabric and spray water into the interior of the tea fiber non-woven fabric;
[0009] A lifting and pressing mechanism, which is installed at the adjacent end of the jacquard cylinder and driven by the sprint mechanism, and is used to increase the jacquard pressure;
[0010] The air-permeable mechanism is fixedly connected to the adjacent end of the jacquard cylinder and is fixedly connected to the lifting and pressing mechanism. The air-permeable mechanism is used for blowing air to the non-woven fabric.
[0011] As a further optimization scheme of the present invention, two rotating drums are provided, the hydroentanglement net is fixedly connected between the two rotating drums, the water collecting mechanism includes two fixed plates arranged in the rotating drum, the adjacent sides of the two fixed plates are rotatably connected with a transmission shaft, the outer surface of the transmission shaft is fixedly connected with an impeller, a water collecting tank is provided in the hydroentanglement net, the outer surface of the transmission shaft is fixedly connected with a driving wheel, the outer surface of the driving wheel is sleeved with a belt, and a driven wheel is fitted inside the belt.
[0012] As a further optimization scheme of the present invention, the impeller is arranged in a water collecting tank, the transmission shaft passes through the water collecting tank and is rotatably connected to the water collecting tank, the driving wheel is arranged on both sides of the water collecting tank, the fixed plate is fixedly connected to the fixed shaft, the water collecting tank is fixedly connected to the fixed shaft, the rotating drum is rotatably connected to the fixed shaft, and the fixed shaft is installed on a workbench.
[0013] As a further optimization scheme of the present invention, the sprint mechanism includes two connecting shafts rotatably connected to adjacent sides of two fixed plates, the ends of the two connecting shafts are fixedly connected to reciprocating plates, the ends of the two reciprocating plates are slidably connected to reciprocating frames, the adjacent sides of the two reciprocating frames are fixedly connected to lifting plates, the bottom of the lifting plates is fixedly connected to piston plates, the bottom of the piston plates is fixedly connected to multiple sprint rods, the top of the sprint rod is provided with a liquid inlet hole, the bottom of the side wall of the sprint rod is provided with a liquid spray hole, the adjacent sides of the two fixed plates are fixedly connected to piston cylinders, the two sides of the piston cylinders are fixedly connected to water pumping pipes, and the piston plate is adapted to the piston cylinder.
[0014] As a further optimization scheme of the present invention, the end of the water suction pipe away from the piston cylinder is fixedly connected to the side wall of the water collecting tank, the sprint rod is connected to the inside of the piston cylinder through the liquid inlet hole, the sprint rod passes through the bottom of the piston cylinder and is sealed and slidably connected to the piston cylinder, the outer diameter of the sprint rod is smaller than the inner diameter of the mesh of the spurting net, and the driven wheel is fixedly connected to the outer surface of the connecting shaft.
[0015] As a further optimization scheme of the present invention, the lifting and pressing mechanism includes a slide groove opened along the circumference at both ends of the jacquard cylinder, a slider is slidably connected in the slide groove, the adjacent ends of the slider are fixedly connected to a supporting rod, the top of the supporting rod is fixedly connected to the jacquard net, a limiting plate is fixedly connected in the slide groove, a reset spring is fixedly connected to the bottom of the slider, the limiting plate is arranged below the slider, and one end of the reset spring is fixedly connected to the slide groove.
[0016] As a further optimization scheme of the present invention, a plurality of magnetic sheets are fixedly connected to the top of the jacquard net, the bottoms of the plurality of sprint rods are magnetic, a single magnetic sheet and a single sprint rod are in the same vertical plane, the magnetic properties of the magnetic sheet and the sprint rod opposite to each other are opposite, and the ends of the supporting rod and the jacquard net are in contact with the adjacent ends of the jacquard cylinder.
[0017] As a further optimization scheme of the present invention, the ventilation mechanism includes a fixed bin fixedly connected to the adjacent end of the jacquard cylinder, the top of the fixed bin is fixedly connected with a ventilation net, a push-pull plate is sealingly and slidably connected in the fixed bin, the bottom of the push-pull plate is fixedly connected with a connecting plate, the top of the connecting plate is fixedly connected with a connecting rod, the connecting rod is fixedly connected below the slider, the connecting rod passes through the jacquard cylinder and extends into the slide groove, and the return spring is sleeved on the outer surface of the connecting rod.
[0018] As a further optimization scheme of the present invention, a driving motor is installed on one side of the workbench, and the output end of the driving motor is fixedly connected to a rotating shaft, and the rotating shaft is rotatably connected to the workbench, and the outer surfaces of both ends of the rotating shaft are fixedly connected to main synchronous wheels, and the outer surface of the main synchronous wheel is installed with a synchronous belt, the jacquard cylinder is rotatably installed in the workbench, and the jacquard cylinder is fixedly connected to a slave synchronous wheel, and the synchronous belt is installed on the outer surface of the slave synchronous wheel, the outer surface of the jacquard cylinder is fixedly connected to a transmission tooth, and the outer surface of the drum is fixedly connected to a rotating tooth, and the transmission tooth is meshed with the rotating tooth.
[0019] As a further optimization scheme of the present invention, a waste collection box is installed at the bottom of the workbench, a water storage tank is installed on the workbench, a water filling pipe is fixedly connected to the top of the water storage tank, a high-pressure water pump is installed on the top of the water storage tank, an output end of the high-pressure water pump is fixedly connected to a water injection pipe, a drainage end of the water injection pipe is fixedly connected to and communicated with a water puncture plate, a guide roller is rotatably connected in the workbench, the water puncture plate is fixedly connected to the workbench, and a plurality of water puncture holes are opened at the bottom of the water puncture plate.
[0020] The beneficial effects of the present invention are:
[0021] 1. The present invention uses a water collecting mechanism and a sprinting mechanism in coordination, so that the water collecting mechanism works under the action of the high-pressure water jet ejected by the spunlace plate, thereby driving the sprinting mechanism to work, so that the sprinting mechanism passes through the spunlace net back and forth and penetrates into the tea fiber non-woven fabric back and forth, and in the process of the sprinting mechanism penetrating back and forth into the tea fiber non-woven fabric, the sprinting mechanism will spray water into the tea fiber non-woven fabric, and wash the fibers inside the tea fiber non-woven fabric longitudinally and transversely, remove pollutants adhered to the fibers inside the tea fiber non-woven fabric, and provide transverse impact force for the fibers of the tea fiber non-woven fabric, and combined with the longitudinal impact force generated by the high-pressure water jet ejected by the spunlace plate, the fibers can be better entangled together, further promote the mutual entanglement and entanglement of the fibers, enhance the bonding force between the fibers, and can increase the gap between the fibers after bonding, thereby improving the air permeability of the prepared membrane cloth.
[0022] 2. The present invention uses a sprinting mechanism and a lifting and pressing mechanism in coordination. During the process of the sprinting mechanism penetrating back and forth into the tea fiber non-woven fabric, the sprinting mechanism will reciprocately adsorb the lifting and pressing mechanism and move it upward under the action of magnetic force, intermittently increasing the pressure between the lifting and pressing mechanism and the spunlace net, thereby increasing the pressure of the lifting and pressing mechanism on the tea fiber non-woven fabric, thereby improving the quality of the jacquard of the tea fiber non-woven fabric by the lifting and pressing mechanism, and avoiding the deterioration of the air permeability of the jacquard indentation part of the tea fiber non-woven fabric due to long-term constant pressure. In addition, through the up and down movement of the lifting and pressing mechanism, the tea fiber non-woven fabric after jacquard can be separated from the lifting and pressing mechanism more quickly, reducing the probability of the tea fiber non-woven fabric adhering to the outer surface of the lifting and pressing mechanism, preventing the tea fiber non-woven fabric from adhering to the lifting and pressing mechanism and causing burrs on the tea fiber non-woven fabric, thereby ensuring the quality of the prepared tea fiber membrane cloth, and can also cause the tea fiber non-woven fabric to shake slightly, thereby improving the fluidity of the tea fiber non-woven fabric on the upper surface of the lifting and pressing mechanism.
[0023] 3. The present invention uses a pressure-lifting mechanism and a breathable mechanism in coordination. During the reciprocating up and down motion of the pressure-lifting mechanism, the breathable mechanism will perform reciprocating blowing and suction operations. When the breathable mechanism blows, the pressure-lifting mechanism moves upward, so that the airflow blown out by the breathable mechanism acts on the tea fiber non-woven fabric. Combined with the puncture operation of the tea fiber non-woven fabric by the sprinting mechanism, the air permeability of the prepared tea fiber membrane cloth is improved, and the tea fiber non-woven fabric blocked in the holes of the pressure-lifting mechanism is blown upward, reducing the probability of the tea fiber non-woven fabric being blocked in the pressure-lifting mechanism. When the breathable mechanism inhales, the tea fiber non-woven fabric residues blocked in the holes of the pressure-lifting mechanism are drawn out of the pressure-lifting mechanism, thereby ensuring the quality of the jacquard. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the present invention when it has non-woven fabric;
[0025] Figure 2 It is a schematic diagram of a three-dimensional structure of a non-woven fabric of the present invention when the middle part is cut open;
[0026] Figure 3 It is a schematic diagram of the overall three-dimensional structure when the non-woven fabric of the present invention is removed;
[0027] Figure 4 It is a schematic diagram of a partially cutaway three-dimensional structure when the nonwoven fabric of the present invention is removed;
[0028] Figure 5 It is a schematic diagram of the structure of the front middle part when the non-woven fabric of the present invention is removed;
[0029] Figure 6 The present invention Figure 5 The enlarged structural diagram at A in the middle;
[0030] Figure 7 The present invention Figure 5 The enlarged structural diagram at B in the middle;
[0031] Figure 8 It is a schematic diagram of the structure of the middle part of the side when the non-woven fabric of the present invention is removed;
[0032] Fig. 9 The present invention Figure 8 The enlarged structural diagram at C in the middle;
[0033] Fig.10 The present invention Figure 8 The enlarged structural diagram at D in the middle;
[0034] Fig.11 It is a schematic diagram of the side cutaway structure when the nonwoven fabric of the present invention is removed;
[0035] Fig.12 The present invention Fig.11 The enlarged structural diagram at E in the middle;
[0036] Fig.13 It is a three-dimensional structural schematic diagram of the water collection mechanism and the sprinting mechanism of the present invention;
[0037] Fig.14 The present invention Fig.13 The enlarged structural diagram at F in the middle;
[0038] Fig.15 It is a three-dimensional partially cutaway structural schematic diagram of the pressure-raising mechanism and the ventilating mechanism of the present invention;
[0039] Fig.16 The present invention Fig.15 Enlarged structural diagram at G in the middle.
[0040] In the figure: 1, workbench; 2, driving motor; 3, rotating shaft; 4, main synchronous wheel; 5, synchronous belt; 6, slave synchronous wheel; 7, jacquard cylinder; 8, transmission gear; 9, rotating gear; 10, rotating drum; 11, fixed shaft; 12, spunlace net; 13, water storage tank; 14, water adding pipe; 15, high-pressure water pump; 16, water injection pipe; 17, spunlace plate; 18, guide roller; 19, waste collection box; 20, water collection mechanism; 2001, fixed plate; 2002, transmission shaft; 2003, impeller; 2004, water collection tank; 2005, driving wheel; 2006, belt; 2007, driven wheel; 21, sprint mechanism; 210 1. Connecting shaft; 2102. Reciprocating plate; 2103. Reciprocating frame; 2104. Lifting plate; 2105. Piston plate; 2106. Piston cylinder; 2107. Pumping pipe; 2108. Sprinting rod; 2109. Liquid inlet hole; 2110. Liquid spray hole; 22. Lifting and pressing mechanism; 2201. Jacquard net; 2202. Supporting rod; 2203. Sliding block; 2204. Slide groove; 2205. Limiting plate; 2206. Reset spring; 2207. Magnetic sheet; 23. Breathing mechanism; 2301. Connecting rod; 2302. Connecting plate; 2303. Push-pull plate; 2304. Fixed bin; 2305. Breathing net. DETAILED DESCRIPTION
[0041] The present application is further described in detail below in conjunction with the accompanying drawings. It is necessary to point out here that the following specific implementation methods are only used to further illustrate the present application and cannot be understood as limiting the scope of protection of the present application. Technical personnel in this field can make some non-essential improvements and adjustments to the present application based on the above application content.
[0042] Example: Figure 1 , Figure 2 , Figure 3 , Figure 5 , Figure 8 , Fig.10 and Fig.11 As shown, a tea fiber film cloth preparation device comprises a workbench 1, a rotary drum 10, a fixed shaft 11, a spunlace net 12, a spunlace plate 17, a jacquard cylinder 7 and a guide roller 18. Two rotary drums 10 are provided, and the spunlace net 12 is fixedly connected between the two rotary drums 10. After three times of spunlace (the three times of spunlace are the first drum spunlace, the second drum spunlace, and the third flat net spunlace), rinsing and washing, the tea fiber non-woven fabric first passes through the guide roller 18 and is between the spunlace plate 17 and the spunlace net 12, and then enters between the spunlace net 12 and the jacquard cylinder 7, as shown in FIG. Figure 1 As shown in the figure, a is a tea fiber non-woven fabric, b is the net-entry end of the tea fiber non-woven fabric, and c is the net-exit end of the tea fiber membrane cloth obtained after spunlace and jacquard. A driving motor 2 is installed on one side of the workbench 1. The output end of the driving motor 2 is fixedly connected with a rotating shaft 3. The rotating shaft 3 passes through the side wall of the workbench 1 and is rotatably connected to the workbench 1. The outer surfaces of both ends of the rotating shaft 3 are fixedly connected with main synchronous wheels 4. The outer surface of the main synchronous wheel 4 is installed with a synchronous belt 5. The workbench 1 is rotatably connected with a jacquard cylinder 7, and a slave synchronous wheel 6 is fixedly connected to the jacquard cylinder 7. The synchronous belt 5 is installed on the outer surface of the slave synchronous wheel 6. The outer surface of the jacquard cylinder 7 is fixedly connected with a transmission tooth 8, and the outer surface of the drum 10 is fixedly connected with a rotating tooth 9. The transmission tooth 8 is meshed with the rotating tooth 9. The drum 10 is rotatably connected with a fixed shaft 11, and the fixed shaft 11 is fixedly installed on the workbench 1. Through the arrangement of the transmission tooth 8 and the rotating tooth 9, the drum 10 and the jacquard cylinder 7 rotate in the same speed and in opposite directions. The workbench 1 A waste collecting box 19 is installed at the bottom, and a drainage pipe is installed on one side of the waste collecting box 19. When the waste water in the waste collecting box 19 is full, it is discharged through the drainage pipe, and the waste water in the waste collecting box 19 is centrally treated. A water storage tank 13 is installed on the workbench 1, and a water supply pipe 14 is fixedly connected to the top of the water storage tank 13. A high-pressure water pump 15 is installed on the top of the water storage tank 13. The water pumping end of the high-pressure water pump 15 is located in the water storage tank 13, and the output end of the high-pressure water pump 15 is fixedly connected to A water injection pipe 16, a drainage end of the water injection pipe 16 is fixedly connected and communicated with a water puncture plate 17, a guide roller 18 is rotatably connected in the workbench 1, the water puncture plate 17 is fixedly connected to the workbench 1, three water puncture plates 17 are provided, and are arranged in an array along the axis of the rotating drum 10, a plurality of water puncture holes are opened at the bottom of the water puncture plate 17, and the water flow injection ends of the plurality of water puncture holes opened at the bottom of the water puncture plate 17 are arranged opposite to the axis of the rotating drum 10, and the injection pressure of the water flow is 40-45MPa.
[0043] When in use, the tea fiber nonwoven fabric that has been spunlaced three times and rinsed and washed first passes through the guide roller 18 and is between the spunlaced plate 17 and the spunlaced net 12, and then enters between the spunlaced net 12 and the jacquard cylinder 7. After jacquard, the tea fiber membrane cloth is obtained and enters the subsequent drying equipment, and finally is wound on the winding device (it should be noted that the drying device and the winding device are prior art, which are not shown in the figure and will not be described in detail here). At this time, the driving motor 2 can be started to rotate the rotating shaft 3, and then the jacquard cylinder is driven through the main synchronous wheel 4, the synchronous belt 5 and the slave synchronous wheel 6. 7 rotates, and the rotation of the jacquard cylinder 7 will, through the arrangement of the transmission teeth 8 and the rotating teeth 9, make the rotating drum 10 drive the spunlace net 12 and the jacquard cylinder 7 to rotate in the same speed and in the opposite direction, and when the driving motor 2 is started, the high-pressure water pump 15 is started so that the high-pressure water pump 15 draws clean water in the water storage tank 13 and injects it into the spunlace plate 17 through the water injection pipe 16, and the spunlace plate 17 sprays high-pressure water flow to the tea fiber non-woven fabric, and then the tea fiber non-woven fabric formed by spunlace is jacquard through the spunlace net 12 and the jacquard cylinder 7, so as to realize the spunlace and jacquard operation on the tea fiber non-woven fabric to obtain the tea fiber membrane cloth.
[0044] like Figure 2 , Figure 5 , Figure 6 , Figure 8 , Fig. 9 , Fig.11 , Fig.13 and Fig.14As shown, the tea fiber membrane cloth preparation device also includes: a water collecting mechanism 20, which is arranged in the spunlace net 12, and the water collecting mechanism 20 is arranged opposite to the spunlace plate 17, for collecting the high-pressure water sprayed by the spunlace plate 17, and is driven by the high-pressure water sprayed by the spunlace plate 17, the water collecting mechanism 20 includes two fixed plates 2001 arranged in two rotating drums 10, the adjacent sides of the two fixed plates 2001 are rotatably connected with a transmission shaft 2002, the outer surface of the transmission shaft 2002 is fixedly connected with an impeller 2003, the water jet end of the spunlace plate 17 located at the top is arranged opposite to the impeller 2003, so that the impeller 2003 drives the transmission shaft 2002 to rotate under the impact of the high-pressure water flow, a water collecting box 2004 is arranged in the spunlace net 12, the outer surface of the transmission shaft 2002 is fixedly connected with a driving wheel 2005, the main The outer surface of the driving wheel 2005 is sleeved with a belt 2006, and a driven wheel 2007 is fitted inside the belt 2006. The impeller 2003 is arranged in the water collecting box 2004. The transmission shaft 2002 passes through the water collecting box 2004 and is rotatably connected to the water collecting box 2004. The driving wheel 2005 is arranged on both sides of the water collecting box 2004. The fixed plate 2001 is fixedly connected to the fixed shaft 11, and the water collecting box 2004 is fixedly connected to the fixed shaft 11. It should be noted that if the power is insufficient, a motor can be installed on one side of a fixed plate 2001, and one end of the transmission shaft 2002 can be installed at the output end of the motor. In order to avoid kinetic energy loss due to slipping during the transmission process of the belt 2006, the driving wheel 2005 and the driven wheel 2007 can be replaced with sprockets, etc., and the belt 2006 can be replaced with a chain, etc. at the same time.
[0045] When in use, the high-pressure water sprayed by the spunlace plate 17 acts on the tea fiber non-woven fabric, passes through the tea fiber non-woven fabric and the spunlace net 12, enters the spunlace net 12, and finally enters the water collecting tank 2004. The high-pressure water sprayed by the spunlace plate 17 located directly above will impact the outer surface of the impeller 2003, so that the impeller 2003 drives the transmission shaft 2002 to rotate, and then the driving wheel 2005 rotates, and the driven wheel 2007 is driven to rotate through the belt 2006, thereby collecting the sprayed high-pressure water, avoiding the high-pressure water flowing everywhere, causing moisture in the working area, and bringing inconvenience to the operator.
[0046] like Figure 5 , Fig. 9 , Fig.10 , Fig.13 and Fig.14As shown, the tea fiber membrane cloth preparation device also includes: a sprinting mechanism 21, the sprinting mechanism 21 is fixedly connected to the water collecting mechanism 20, the sprinting mechanism 21 is driven by the water collecting mechanism 20, and is used to puncture the tea fiber non-woven fabric and spray water into the interior of the tea fiber non-woven fabric. The sprinting mechanism 21 includes two connecting shafts 2101 rotatably connected to the adjacent sides of the two fixed plates 2001, the driven wheel 2007 is fixedly connected to the outer surface of the connecting shaft 2101, and the ends of the two connecting shafts 2101 are fixedly connected with reciprocating plates 2102. The ends of the two reciprocating plates 2102 are slidably connected to the reciprocating frames 2103, the adjacent sides of the two reciprocating frames 2103 are fixedly connected to the two ends of the lifting plate 2104, the bottom of the lifting plate 2104 is fixedly connected to the piston plate 2105, the bottom of the piston plate 2105 is fixedly connected to a plurality of sprint rods 2108, the top of the sprint rod 2108 is provided with a liquid inlet hole 2109, the bottom of the side wall of the sprint rod 2108 is provided with a liquid spray hole 2110, and the sprint rod 2108 is located between the liquid inlet hole 2109 and the liquid spray hole 2110. A one-way valve is installed in the position between the two fixing plates 2001, so that the liquid in the sprint rod 2108 can only be discharged through the spray hole 2110, the adjacent sides of the two fixing plates 2001 are fixedly connected with the piston cylinder 2106, and the two sides of the piston cylinder 2106 are fixedly connected with the water pumping pipe 2107, and the one-way valve is installed in the water pumping pipe 2107, so that the piston cylinder 2106 can only extract the water in the water collecting tank 2004 through the water pumping pipe 2107, the piston plate 2105 is adapted to the piston cylinder 2106, and the end of the water pumping pipe 2107 away from the piston cylinder 2106 It is fixedly connected to the side wall of the water collecting tank 2004, and the sprinting rod 2108 is connected to the inside of the piston cylinder 2106 through the liquid inlet hole 2109. The sprinting rod 2108 passes through the bottom of the piston cylinder 2106 and is sealed and slidably connected to the piston cylinder 2106. The outer diameter of the sprinting rod 2108 is smaller than the inner diameter of the mesh of the sprinting net 12. When the sprinting net 12 rotates, the sprinting rod 2108 will reciprocate through the sprinting net 12 without affecting the rotation of the sprinting net 12, and the rotation of the sprinting net 12 will not affect the back and forth puncture of the sprinting rod 2108.
[0047] When in use, the rotation of the driven wheel 2007 will drive the connecting shaft 2101 to rotate, and then drive the reciprocating plate 2102 to rotate, so that the reciprocating frame 2103 moves up and down under the rotation of the reciprocating plate 2102 and the limiting action of the lifting plate 2104, the piston plate 2105 and the piston cylinder 2106. When the reciprocating frame 2103 moves from bottom to top, the lifting plate 2104 will drive the piston plate 2105 to move upward along the inner wall of the piston cylinder 2106, so that the piston cylinder 2106 draws the water inside the water collecting tank 2004 into the piston cylinder 2106 through the suction pipe 2107, and when the reciprocating frame 2103 moves from top to bottom, the lifting plate 2104 will drive the piston plate 2105 to move downward along the inner wall of the piston cylinder 2106, so that the water in the piston cylinder 2106 passes through The liquid enters the sprinting rod 2108 through the liquid inlet hole 2109 and is finally sprayed toward the tea fiber non-woven fabric through the liquid spray hole 2110. In the process, the sprinting rod 2108 will reciprocate through the spunlace net 12 and reciprocate into the tea fiber non-woven fabric. The fibers inside the tea fiber non-woven fabric are flushed longitudinally and transversely to remove pollutants adhered to the fibers inside the tea fiber non-woven fabric, and a transverse impact force is provided to the fibers of the tea fiber non-woven fabric. In addition, the longitudinal impact force generated by the high-pressure water jet ejected by the spunlace plate 17 enables the fibers to be better entangled together, further promoting the mutual entanglement and entanglement of the fibers, and enhancing the bonding force between the fibers. The reciprocating entry of the sprinting rod 2108 into the tea fiber non-woven fabric can increase the gap between the combined fibers, thereby improving the air permeability of the prepared membrane cloth.
[0048] like Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 7 , Fig.10 , Fig.12 , Fig.15 and Fig.16As shown, the tea fiber membrane cloth preparation device also includes: a lifting and pressing mechanism 22, which is installed at the adjacent end of the jacquard cylinder 7 and driven by the sprint mechanism 21. The lifting and pressing mechanism 22 is used to increase the jacquard pressure. The lifting and pressing mechanism 22 includes a slide groove 2204 opened along the circumference at both ends of the jacquard cylinder 7, a slider 2203 is slidably connected in the slide groove 2204, a support rod 2202 is fixedly connected to the adjacent end of the slider 2203, and the top of the support rod 2202 is fixedly connected to the jacquard. The mesh 2201 is fixedly connected with a limit plate 2205 in the slide 2204, a reset spring 2206 is fixedly connected to the bottom of the slider 2203, the limit plate 2205 is arranged below the slider 2203, one end of the reset spring 2206 is fixedly connected to the slide 2204, a plurality of magnetic sheets 2207 are fixedly connected to the top of the jacquard mesh 2201, the bottoms of the plurality of sprint rods 2108 are all magnetic, and a single magnetic sheet 2207 is in contact with a single sprint rod 2108. In the same vertical plane, the magnetic sheet 2207 and the sprint rod 2108 are opposite in magnetic properties, and the ends of the supporting rod 2202 and the jacquard net 2201 are in contact with the adjacent ends of the jacquard cylinder 7; the air-permeable mechanism 23 is fixedly connected to the adjacent ends of the jacquard cylinder 7 and is fixedly connected to the lifting and pressing mechanism 22. The air-permeable mechanism 23 is used to blow air to the non-woven fabric. The air-permeable mechanism 23 includes a fixed bin 2304 fixedly connected to the adjacent ends of the jacquard cylinder 7. The fixed bin 2304 A breathable net 2305 is fixedly connected to the top, a push-pull plate 2303 is sealingly and slidably connected in the fixed bin 2304, a connecting plate 2302 is fixedly connected to the bottom of the push-pull plate 2303, a connecting rod 2301 is fixedly connected to the top of the connecting plate 2302, the connecting rod 2301 is fixedly connected to the bottom of the slider 2203, the connecting rod 2301 passes through the jacquard cylinder 7 and extends into the slide groove 2204, and a return spring 2206 is sleeved on the outer surface of the connecting rod 2301.
[0049] When in use, after the tea fiber non-woven fabric is spunlaced by the spunlaced plate 17, when it passes between the spunlaced net 12 and the jacquard net 2201, the jacquard net 2201 will perform a jacquard operation on the tea fiber non-woven fabric, and when the sprint rod 2108 passes through the spunlaced net 12 and reciprocates into the tea fiber non-woven fabric, the sprint rod 2108 will reciprocately attract the jacquard net 2201 to move upward through the magnetic sheet 2207, and when the jacquard net 2201 moves upward, it will drive the slider 22 03 slides upward in the slide groove 2204, stretching the reset spring 2206. When the magnetic sheet 2207 is separated from the magnetic attraction of the sprint rod 2108, the reset spring 2206 in the stretched state will automatically reset, and then the jacquard mesh 2201 will automatically reset through the slider 2203, so that the jacquard mesh 2201 moves up and down reciprocatingly, intermittently increasing the pressure between the jacquard mesh 2201 and the spunlace mesh 12, so that the pressure of the jacquard mesh 2201 on the tea fiber non-woven fabric The intermittent increase improves the quality of the jacquard mesh 2201 for the tea fiber non-woven fabric, and the lines formed by the increased pressure are more conducive to improving the water conductivity of the prepared tea fiber membrane cloth. At the same time, the increased pressure makes the indentation of the lines deeper, which is conducive to the facial mask produced by the tea fiber membrane cloth to absorb more essence in the indentation, and avoids the deterioration of the air permeability of the jacquard indentation part of the tea fiber non-woven fabric due to long-term constant pressure. In addition, through the up and down movement of the jacquard mesh 2201, the tea fiber non-woven fabric after jacquard can be separated from the jacquard mesh 2201 more quickly, reducing the probability of the tea fiber non-woven fabric adhering to the outer surface of the jacquard mesh 2201, preventing the tea fiber non-woven fabric from adhering to the jacquard mesh 2201 and causing burrs on the tea fiber non-woven fabric, thereby ensuring the quality of the prepared tea fiber membrane cloth, and can also make the tea fiber non-woven fabric produce a slight shake, improving the fluidity of the tea fiber non-woven fabric on the upper surface of the jacquard mesh 2201;
[0050] When the slider 2203 slides up and down in the slide slot 2204, the connecting rod 2301 will be driven to move up and down, and then the push-pull plate 2303 will be driven to move up and down in the fixed bin 2304 through the connecting plate 2302, so that the fixed bin 2304 will blow and inhale air back and forth through the air-permeable net 2305, that is, when the connecting rod 2301 moves upward, the fixed bin 2304 will blow air through the air-permeable net 2305, and when the connecting rod 2301 moves downward, the fixed bin 2304 will blow air through the air-permeable net 2305, so that the airflow blown out of the fixed bin 2304 through the air-permeable net 2305 acts on the tea fiber non-woven fabric, and the sprint rod 2108 can stimulate the tea fiber non-woven fabric. The puncture operation of the non-woven fabric causes the fibers around the sprint rod 2108 to wrap around other fibers to the periphery under the action of air flow and water flow, so that all the fibers in the area punctured by the sprint rod 2108 will not return to their original positions, thereby improving the air permeability of the prepared tea fiber membrane cloth, and blowing the tea fiber non-woven fabric blocked in the holes of the jacquard mesh 2201 upwards, reducing the probability of the tea fiber non-woven fabric being blocked in the jacquard mesh 2201, and when the fixed bin 2304 inhales air through the breathable mesh 2305, the tea fiber non-woven fabric residues blocked in the holes of the jacquard mesh 2201 will be extracted from the jacquard mesh 2201, thereby ensuring the quality of the jacquard.
[0051] The specific working principle of the present invention is as follows: when in use, the tea fiber non-woven fabric that has been spunlaced three times (the three spunlaced are the first drum spunlaced, the second drum spunlaced, and the third flat net spunlaced), rinsed, and washed first passes through the guide roller 18 and is between the spunlaced plate 17 and the spunlaced net 12, then enters between the spunlaced net 12 and the jacquard cylinder 7, and enters the subsequent drying equipment, and finally is wound on the winding device. At this time, the driving motor 2 can be started to rotate the rotating shaft 3, and then the jacquard cylinder 7 is driven to rotate through the main synchronous wheel 4, the synchronous belt 5 and the slave synchronous wheel 6, and the rotation of the jacquard cylinder 7 will be transmitted through the transmission The movable teeth 8 and the rotating teeth 9 are arranged so that the rotating drum 10 drives the spunlace net 12 and the jacquard cylinder 7 to rotate in the same speed and in the opposite direction. When the driving motor 2 is started, the high-pressure water pump 15 is started so that the high-pressure water pump 15 extracts clean water in the water storage tank 13 and injects it into the spunlace plate 17 through the water injection pipe 16. The spunlace plate 17 sprays high-pressure water flow to the tea fiber non-woven fabric, so that the tea fiber non-woven fabric can be spunlace. After the tea fiber non-woven fabric is spunlace by the spunlace plate 17, when it passes between the spunlace net 12 and the jacquard net 2201, the jacquard net 2201 will perform a jacquard operation on the tea fiber non-woven fabric to obtain a tea fiber membrane cloth;
[0052] During the process of the spunlace board 17 spunlacing the tea fiber non-woven fabric, the high-pressure water sprayed by the spunlace board 17 acts on the tea fiber non-woven fabric, passes through the tea fiber non-woven fabric and the spunlace net 12, enters the spunlace net 12, and finally enters the water collecting tank 2004. The high-pressure water sprayed by the spunlace board 17 located directly above will impact the outer surface of the impeller 2003, so that the impeller 2003 drives the transmission shaft 2002 to rotate, and then the driving wheel 2005 rotates, and drives the driven wheel 2007 through the belt 2006. The rotation of the driven wheel 2007 will drive the connecting shaft 2101 to rotate, and then drive the reciprocating plate 2102 to rotate, so that the reciprocating frame 2103 moves up and down under the rotation of the reciprocating plate 2102 and the limiting action of the lifting plate 2104, the piston plate 2105 and the piston cylinder 2106. When the reciprocating frame 2103 moves from bottom to top, the piston plate 2105 will be driven by the lifting plate 2104 to move upward along the inner wall of the piston cylinder 2106, so that the piston cylinder 2106 extracts the collected water through the pumping pipe 2107. The water inside the box 2004 enters the piston cylinder 2106, and when the reciprocating frame 2103 moves from top to bottom, it will drive the piston plate 2105 to move downward along the inner wall of the piston cylinder 2106 through the lifting plate 2104, so that the water in the piston cylinder 2106 enters the sprint rod 2108 through the liquid inlet hole 2109, and finally sprays to the tea fiber non-woven fabric through the liquid spray hole 2110. In this process, the sprint rod 2108 will reciprocate through the spunlace net 12 and reciprocate into the tea fiber non-woven fabric, thereby achieving the tea fiber non-woven fabric. The fibers inside the woven fabric are washed longitudinally and transversely to remove pollutants adhered to the fibers inside the tea fiber non-woven fabric, and provide transverse impact force for the fibers of the tea fiber non-woven fabric. In combination with the longitudinal impact force generated by the high-pressure water jet ejected by the spunlace plate 17, the fibers can be better entangled together, further promoting the mutual entanglement and entanglement of the fibers, and enhancing the bonding force between the fibers. The sprint rod 2108 reciprocatingly enters the tea fiber non-woven fabric to increase the gap between the fibers after bonding, thereby improving the air permeability of the prepared membrane cloth.
[0053] The water flow sprayed through the spray hole 2110 provided on the sprint rod 2108 will eventually flow into the waste collection box 19 for centralized discharge and treatment;
[0054] And in the process that the sprint rod 2108 passes through the spunlace net 12 and reciprocates into the tea fiber non-woven fabric, the sprint rod 2108 will reciprocately attract the jacquard net 2201 to move upward through the magnetic sheet 2207. When the jacquard net 2201 moves upward, it will drive the slider 2203 to slide upward in the slide groove 2204, stretching the reset spring 2206. When the magnetic sheet 2207 breaks away from the magnetic attraction of the sprint rod 2108, the reset spring 2206 in the stretched state will automatically reset, and then drive the jacquard net 2201 to automatically reset through the slider 2203, so that the jacquard net 2201 moves up and down reciprocatingly, intermittently increasing the pressure between the jacquard net 2201 and the spunlace net 12, so that the pressure of the jacquard net 2201 on the tea fiber non-woven fabric intermittently increases, thereby improving the quality of the jacquard net 2201 on the tea fiber non-woven fabric, and the pressure The enlarged lines are more conducive to improving the water conductivity of the prepared tea fiber membrane cloth. At the same time, the increased pressure makes the indentation of the lines deeper, which is conducive to the facial mask produced by the tea fiber membrane cloth to absorb more essence in the indentation, and avoids the deterioration of the air permeability of the jacquard indentation part of the tea fiber non-woven fabric due to long-term constant pressure. In addition, by moving the jacquard mesh 2201 up and down, the jacquard tea fiber non-woven fabric can be separated from the jacquard mesh 2201 more quickly, reducing the probability of the tea fiber non-woven fabric adhering to the outer surface of the jacquard mesh 2201, preventing the tea fiber non-woven fabric from adhering to the jacquard mesh 2201 and causing burrs on the tea fiber non-woven fabric, thereby ensuring the quality of the prepared tea fiber membrane cloth. In addition, the tea fiber non-woven fabric can also be slightly shaken, improving the fluidity of the tea fiber non-woven fabric on the upper surface of the jacquard mesh 2201.
[0055] When the slider 2203 slides up and down in the slide slot 2204, the connecting rod 2301 will be driven to move up and down, and then the push-pull plate 2303 will be driven to move up and down in the fixed bin 2304 through the connecting plate 2302, so that the fixed bin 2304 will blow and inhale air back and forth through the air-permeable net 2305, that is, when the connecting rod 2301 moves upward, the fixed bin 2304 will blow air through the air-permeable net 2305, and when the connecting rod 2301 moves downward, the fixed bin 2304 will blow air through the air-permeable net 2305, so that the airflow blown out of the fixed bin 2304 through the air-permeable net 2305 acts on the tea fiber non-woven fabric, and the sprint rod 2108 can stimulate the tea fiber non-woven fabric. The puncture operation of the non-woven fabric causes the fibers around the sprint rod 2108 to wrap around other fibers to the periphery under the action of air flow and water flow, so that all the fibers in the area punctured by the sprint rod 2108 will not return to their original positions, thereby improving the air permeability of the prepared tea fiber membrane cloth, and blowing the tea fiber non-woven fabric blocked in the holes of the jacquard mesh 2201 upwards, reducing the probability of the tea fiber non-woven fabric being blocked in the jacquard mesh 2201, and when the fixed bin 2304 inhales air through the breathable mesh 2305, the tea fiber non-woven fabric residues blocked in the holes of the jacquard mesh 2201 will be extracted from the jacquard mesh 2201, thereby ensuring the quality of the jacquard.
[0056] The above-mentioned embodiments only express several implementation methods of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the present invention. It should be pointed out that for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention.
Claims
1. A tea fiber film preparation device, comprising a workbench, a rotating drum, a fixed shaft, a spunlace net, a spunlace plate, a jacquard cylinder and a guide roller, characterized in that: Also includes: A water collecting mechanism is arranged in the spunlace net, and the water collecting mechanism is arranged opposite to the spunlace plate, and is used to collect the high-pressure water sprayed by the spunlace plate, and is driven by the high-pressure water sprayed by the spunlace plate. Two rotating drums are arranged, and the spunlace net is fixedly connected between the two rotating drums. The water collecting mechanism includes two fixed plates arranged in the two rotating drums, and the adjacent sides of the two fixed plates are rotatably connected with a transmission shaft, and the outer surface of the transmission shaft is fixedly connected with an impeller, and a water collecting box is arranged in the spunlace net, and the outer surface of the transmission shaft is fixedly connected with a driving wheel, and the outer surface of the driving wheel is provided with a belt, and a driven wheel is fitted inside the belt; A sprint mechanism, the sprint mechanism is fixedly connected to the water collecting mechanism, the sprint mechanism is driven by the water collecting mechanism, and is used to puncture the tea fiber non-woven fabric and spray water into the tea fiber non-woven fabric. The sprint mechanism includes two connecting shafts rotatably connected to the adjacent sides of the two fixed plates, the ends of the two connecting shafts are fixedly connected to reciprocating plates, the ends of the two reciprocating plates are slidably connected to reciprocating frames, the adjacent sides of the two reciprocating frames are fixedly connected to lifting plates, the bottom of the lifting plates is fixedly connected to a piston plate, the bottom of the piston plate is fixedly connected to a plurality of sprint rods, the top of the sprint rod is provided with a liquid inlet hole, the bottom of the side wall of the sprint rod is provided with a liquid spray hole, the adjacent sides of the two fixed plates are fixedly connected to piston cylinders, the two sides of the piston cylinders are fixedly connected to water pumping pipes, and the piston plate is adapted to the piston cylinder; A lifting and pressing mechanism, which is installed at the adjacent end of the jacquard cylinder and driven by the sprint mechanism, is used to increase the jacquard pressure; The air permeable mechanism is fixedly connected to the adjacent end of the jacquard cylinder and is fixedly connected to the lifting and pressing mechanism. The air permeable mechanism is used for blowing air to the non-woven fabric.
2. The tea fiber membrane fabric preparation device according to claim 1, characterized in that: The impeller is arranged in the water collecting tank, the transmission shaft passes through the water collecting tank and is rotatably connected to the water collecting tank, the driving wheel is arranged on both sides of the water collecting tank, the fixed plate is fixedly connected to the fixed shaft, the water collecting tank is fixedly connected to the fixed shaft, the rotating drum is rotatably connected to the fixed shaft, and the fixed shaft is installed on a workbench.
3. The tea fiber membrane fabric preparation device according to claim 1, characterized in that: The end of the water suction pipe away from the piston cylinder is fixedly connected to the side wall of the water collecting tank, the sprint rod is connected to the inside of the piston cylinder through the liquid inlet hole, the sprint rod passes through the bottom of the piston cylinder and is sealed and slidably connected to the piston cylinder, the outer diameter of the sprint rod is smaller than the inner diameter of the mesh of the spurting net, and the driven wheel is fixedly connected to the outer surface of the connecting shaft.
4. The tea fiber membrane fabric preparation device according to claim 1, characterized in that: The lifting and pressing mechanism includes a slide groove opened at both ends of the jacquard cylinder along the circumference, a slider is slidably connected in the slide groove, the adjacent end of the slider is fixedly connected to a supporting rod, the top of the supporting rod is fixedly connected to the jacquard net, a limit plate is fixedly connected in the slide groove, a return spring is fixedly connected to the bottom of the slider, the limit plate is arranged below the slider, and one end of the return spring is fixedly connected to the slide groove.
5. The tea fiber membrane fabric preparation device according to claim 4, characterized in that: A plurality of magnetic sheets are fixedly connected to the top of the jacquard net, the bottoms of the plurality of sprint rods are all magnetic, a single magnetic sheet and a single sprint rod are in the same vertical plane, the magnetic properties of the magnetic sheet and the sprint rod opposite to each other are opposite, and the ends of the supporting rod and the jacquard net are in contact with the adjacent ends of the jacquard cylinder.
6. The tea fiber membrane fabric preparation device according to claim 4, characterized in that: The ventilation mechanism includes a fixed bin fixedly connected to the adjacent end of the jacquard cylinder, a ventilation net fixedly connected to the top of the fixed bin, a push-pull plate sealingly and slidably connected inside the fixed bin, a connecting plate fixedly connected to the bottom of the push-pull plate, a connecting rod fixedly connected to the top of the connecting plate, the connecting rod fixedly connected to the bottom of the slider, the connecting rod penetrates the jacquard cylinder and extends into the slide groove, and the return spring is sleeved on the outer surface of the connecting rod.
7. The tea fiber membrane fabric preparation device according to claim 1, characterized in that: A driving motor is installed on one side of the workbench, and a rotating shaft is fixedly connected to the output end of the driving motor, and the rotating shaft is rotatably connected to the workbench. The outer surfaces of both ends of the rotating shaft are fixedly connected to main synchronous wheels, and a synchronous belt is installed on the outer surface of the main synchronous wheel. The jacquard cylinder is rotatably installed in the workbench, and a slave synchronous wheel is fixedly connected to the jacquard cylinder, and the synchronous belt is installed on the outer surface of the slave synchronous wheel. The outer surface of the jacquard cylinder is fixedly connected to a transmission tooth, and the outer surface of the drum is fixedly connected to a rotating tooth, and the transmission tooth is meshed with the rotating tooth.
8. The tea fiber membrane fabric preparation device according to claim 1, characterized in that: A waste collection box is installed at the bottom of the workbench, a water storage tank is installed on the workbench, a water filling pipe is fixedly connected to the top of the water storage tank, a high-pressure water pump is installed on the top of the water storage tank, an injection pipe is fixedly connected to the output end of the high-pressure water pump, a drainage end of the injection pipe is fixedly connected to and communicated with a thorn plate, a guide roller is rotatably connected in the workbench, the thorn plate is fixedly connected to the workbench, and a plurality of thorn holes are opened at the bottom of the thorn plate.
Citation Information
Patent Citations
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