Impregnation equipment for carbon fiber paper
By designing a glue-impregnation equipment for carbon fiber paper, and using a synchronous reverse transmission mechanism to ensure the consistency of stress between the paper rolls, the problem of easy deviation of carbon fiber paper in the prior art is solved, and more efficient and stable traction of carbon fiber paper is achieved.
Patent Information
- Application Number
- CN202421370171.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-15
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-06-15
AI Technical Summary
The two paper pressing rollers of the existing H1400 type glue dipping machine can only rotate and pull the carbon fiber paper, resulting in different stress directions on the upper and lower sides of the carbon fiber paper, which is prone to deviation.
A carbon fiber paper glue-impregnation equipment is designed. The paper press roller one is rotated and installed in a fixed position through two connecting seats, and the chain plate swings and rotates the paper press roller two below the connecting seat. Combined with the reverse transmission mechanism and the same-direction transmission mechanism, ensure that the paper press roller one and the paper press roller two rotate in a synchronous reverse direction, and keep the forces on both sides consistent.
Through the design of a synchronous reverse rotation paper roll, the carbon fiber paper is ensured to have the same stress on both sides, avoid offset, and improve the traction efficiency and stability of carbon fiber paper.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of carbon fiber paper, in particular to a glue dipping device for carbon fiber paper. Background Art
[0002] Carbon fiber paper refers to a functional reinforced material with carbon fiber as a reinforcing agent. The matrix is natural pulp or synthetic pulp, supplemented with adhesives and fillers to obtain a paper-like composite material through a papermaking process. In the dipping machine for manufacturing carbon fiber paper, such as the H1400 dipping machine, two press rollers are arranged above the outlet of the dipping tank in the dipping machine. After the carbon fiber paper is dipped in glue, the upper and lower sides of the carbon fiber paper will be pulled and squeezed by two mutually parallel press rollers, which are mainly used to closely fit the carbon fiber dipping liquid and pulp together, thereby ensuring the quality of the produced carbon fiber paper. In addition, the two mutually squeezed press rollers can also remove the excess dipping liquid on the carbon fiber paper through the extrusion force. The frame of the existing H1400 dipping machine Two symmetrical guide rails are upright and fixed on both sides, and both ends of a paper pressing roller are rotatably installed on the two guide rails respectively. The other paper pressing roller is arranged parallel to the first paper pressing roller, and the two ends of the upper paper pressing roller are respectively lifted and installed on the two guide rails. A hydraulic cylinder is fixedly installed on the top of the two guide rails, and the piston rod of the hydraulic cylinder is vertically downward and rotatably connected to the upper paper pressing roller. That is, the upper paper pressing roller can be driven to rise and fall by the extension and contraction of the piston rods in the two hydraulic cylinders, so as to adjust the distance between the two paper pressing rollers. Because the upper paper pressing roller often needs to be adjusted up and down, it is not connected to the output shaft of the motor in the glue dipping machine. Only the lower paper pressing roller and the output shaft of the motor in the glue dipping machine are fixedly connected through a coupling.
[0003] As we all know, the deflection direction of carbon fiber paper depends on the pressure and direction applied by the two rollers. However, in the H1400 type dipping machine, only the lower pressing roller of the two pressing rollers can rotate and pull the carbon fiber paper, which makes the upper and lower surfaces of the carbon fiber paper subject to different force directions, making it easy to deflect. Utility Model Content
[0004] The utility model aims to solve the problem that only the lower paper pressing roller of the two paper pressing rollers of the H1400 type dipping machine in the prior art can rotate and pull the carbon fiber paper, which makes the upper and lower surfaces of the carbon fiber paper subjected to different forces in different directions and is prone to deviation, and proposes a carbon fiber paper dipping device.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions:
[0006] A carbon fiber paper dipping device comprises a first pressing roller and a second pressing roller parallel to each other, two ends of the first pressing roller are symmetrically connected to two connecting seats, the top outer sides of the two connecting seats are fixedly mounted with cylinders, and the two ends of the second pressing roller are respectively swung and rotated under the two cylinders through two chain plates;
[0007] A reverse transmission mechanism and a same-direction transmission mechanism are connected between the first paper pressing roller and the second paper pressing roller.
[0008] Preferably, a cross bar 1 is fixedly connected between the top ends of the two connecting seats, a cross bar 2 is fixedly connected between the two chain plates, and the cross bar 1, the cross bar 2 and the paper pressing roller 1 are parallel to each other.
[0009] Preferably, the middle end of the cross bar one is rotatably connected to a cylinder, and the middle end of the cross bar two is rotatably connected to an internally threaded cylinder, a bolt is provided in the internally threaded cylinder, the upper end of the bolt is rotatably installed in the internally threaded cylinder, and a handwheel is fixedly installed at the top of the bolt.
[0010] Preferably, the same-direction transmission mechanism includes pulley 1, an anti-slip transmission belt ring and pulley 2, pulley 1 is fixedly connected to one end of paper pressing roller 1, pulley 2 is arranged on the periphery of one of the cylinders, and the inner ring of the anti-slip transmission belt ring is squeezed onto the periphery of pulley 1 and pulley 2.
[0011] Preferably, the reverse transmission mechanism includes a gear 1 and a gear 2 meshing with each other, the pulley 2 and the gear are coaxially fixedly connected, the gear 1 is rotatably mounted on the periphery of one of the cylinders, and the gear 2 and the paper pressing roller 2 are coaxially fixedly connected.
[0012] Preferably, a scale is provided on one side of the cross bar, a pointer is provided on one side of the scale, and the pointer is fixedly connected to one of the chain plates.
[0013] Compared with the prior art, the utility model provides a carbon fiber paper dipping device, which has the following beneficial effects:
[0014] The carbon fiber paper dipping device rotates and installs a paper pressing roller 1 at a fixed position on a dipping machine through two connecting seats, and then swings and rotates the paper pressing roller 2 under the top cylinders of the two connecting seats through two chain plates, so that the vertical distance between the cylinder and the paper pressing roller 1 is always kept constant, and the vertical distance between the cylinder and the paper pressing roller 1 is always kept constant. Then, a series of synchronous transmissions of the pulley 1, the anti-slip transmission belt ring and the pulley 2 are mainly used to synchronously connect the paper pressing roller 1 and the gear 1 in the same direction, and then cooperate with the mutually meshing gear 1 and the gear 2 to rotate the mutually parallel paper pressing roller 1 and the paper pressing roller 2 in opposite directions at all times, so that the magnitude and direction of the pressure applied by the pair of paper pressing rollers to squeeze through the carbon fiber paper are exactly the same as the magnitude and direction of the pressure applied by the pair of paper pressing rollers to squeeze through the carbon fiber paper, that is, the forces applied by the paper pressing roller 1 and the paper pressing roller 2 to squeeze through the two sides of the carbon fiber paper are the same and will not deviate, and the paper pressing roller 1 and the paper pressing roller 2 rotate synchronously to pull the carbon fiber paper, which is more efficient and stable than the single-roller traction in the prior art. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the structure of a carbon fiber paper impregnation equipment proposed in the utility model Figure 1 ;
[0016] Figure 2 This is a schematic diagram of the structure of a carbon fiber paper impregnation equipment proposed in the utility model Figure 2 ;
[0017] Figure 3 This is a side view of a carbon fiber paper dipping device proposed by the utility model;
[0018] Figure 4 The utility model is a side view schematic cross-sectional diagram of a carbon fiber paper dipping device.
[0019] In the figure: 1. Connecting seat; 2. Paper pressing roller 1; 3. Paper pressing roller 2; 4. Pulley 1; 5. Anti-skid transmission belt ring; 6. Pulley 2; 7. Cylinder; 8. Gear 1; 9. Gear 2; 10. Chain plate; 11. Cross bar 1; 12. Cross bar 2; 13. Internal threaded cylinder; 14. Cylinder; 15. Bolt; 16. Hand wheel; 17. Scale; 18. Pointer. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0021] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0022] Refer to the attached Figure 1-4 ,A carbon fiber paper dipping device, comprising a press roller 1 2 and a press roller 2 3 parallel to each other, the press roller 1 2 and the press roller 2 3 are mainly used for squeezing and passing carbon fiber paper, two connecting seats 1 are symmetrically installed at both ends of the press roller 2, the lower ends of the two connecting seats 1 are respectively fixedly installed on the frame of the dipping machine in the prior art by two bolts, a motor is fixedly installed on the frame, the output shaft of the motor is coaxially fixedly connected with one end of the press roller 2 through a coupling, that is, the two connecting seats 1 are fixedly connected and arranged above the outlet of the dipping tank of the dipping machine in the prior art, the carbon fiber paper after dipping is squeezed through the gap between the press roller 1 2 and the press roller 2 3, a cross bar 11 is also fixedly installed between the upper ends of the two connecting seats 1, the cross bar 11 and the press roller 2 are parallel to each other, and cylinders 7 are fixedly installed on the outer sides of the top ends of the two connecting seats 1, the two cylinders 7 are coaxially arranged, and the press roller 2 3 is arranged parallel to the bottom of the cross bar 11.
[0023] In this embodiment, chain plates 10 are respectively arranged between the two ends of the paper pressing roller 2 3 and the two cylinders 7, and the two ends of the chain plate 10 are rotatably connected to the paper pressing roller 2 3 and the cylinder 7 through bearings, so that the two ends of the paper pressing roller 2 3 swing and rotate around the two cylinders 7 as axes, and a cross bar 2 12 is fixedly connected between the two chain plates 10, and the cross bar 2 12 is arranged parallel to the bottom of the cross bar 1 11;
[0024] The middle end of the crossbar 12 is vertically connected with an internal threaded cylinder 13, and the middle end of the crossbar 11 is vertically connected with a cylinder 14. The connecting line of the internal threaded cylinder 13 and the cylinder 14 is perpendicular to the crossbar 11 and the crossbar 12. The internal threaded cylinder 13 is internally threaded with a bolt 15. The upper end of the bolt 15 is rotatably installed in the cylinder 14, and the top of the bolt 15 is fixedly installed with a hand wheel 16. Figure 4 On the same vertical plane, the cylinder 7, the internal threaded barrel 13 and the cylinder 14 can form a triangular structure, wherein the positions of the cylinder 7 and the internal threaded barrel 13 are relatively fixed and cannot be moved, and only the position of the internal threaded barrel 13 can be changed by rotating the bolt 15 by the hand wheel 16, and the synchronous rotation transmission of the cross bar 2 12 and the two chain plates 10 drives the paper pressing roller 2 3 to rotate and swing around the cylinder 7 as the axis, thereby achieving the purpose of adjusting the distance between the paper pressing roller 1 2 and the paper pressing roller 2 3.
[0025] It should be noted that if Figure 2 A scale 17 is fixedly provided on one side of the crossbar 11, and a pointer 18 is provided on some of the scales 17. The pointer 18 is fixedly connected to the periphery of a chain plate 10. When the chain plate 10 rotates with the cylinder 7 as the axis, the pointer 18 can rotate with the chain plate 10, thereby changing the position of the end of the pointer 18 pointing to the scale 17. The pointer 18 and the scale 17 are mainly used to display the gap between the paper pressing roller 1 2 and the paper pressing roller 2 3;
[0026] It is further explained that the above-mentioned bolts 15 and handwheels 16 can also be replaced by automated telescopic equipment, such as a hydraulic cylinder. The base of the hydraulic cylinder is fixedly mounted on the cylinder 14, and the end of the piston rod in the hydraulic cylinder is fixedly connected to the internal threaded cylinder 13. That is, through the linear reciprocating telescopic movement of the piston rod in the hydraulic cylinder, the cross bar 2 12, the two chain plates 10 and the paper pressing roller 2 3 can be driven to reciprocate and rotate and swing, so as to achieve the purpose of adjusting the distance between the paper pressing roller 1 2 and the paper pressing roller 2 3.
[0027] In this embodiment, a reverse transmission mechanism is connected between a cylinder 7 and a paper pressing roller 2 3, and the reverse transmission mechanism is composed of a gear 1 8 and a gear 2 9 that mesh with each other. The gear 1 8 is rotatably mounted on the periphery of the cylinder 7 through a bearing, and the gear 2 9 is coaxially fixedly mounted on one end of the paper pressing roller 2 3, and the gear 1 8 and the gear 2 9 have the same size and shape. A same-direction transmission mechanism is connected between the gear 1 8 and the paper pressing roller 1 2, and the same-direction transmission mechanism is composed of a pulley 1 4, an anti-slip transmission belt ring 5 and a pulley 2 6, and the pulley 1 4 is coaxially fixedly mounted on the paper pressing roller One end of the gear 1 is fixedly connected, the pulley 2 6 is coaxially fixedly installed on the outer end face of the gear 1 8, the inner ring of the anti-skid transmission belt ring 5 is meshed and installed on the periphery of the pulley 1 4 and the pulley 2 6, the pulley 1 4 and the pulley 2 6 have the same size and shape, through a series of synchronous transmission of the pulley 1 4, the anti-skid transmission belt ring 5 and the pulley 2 6, it is mainly used to connect the paper pressing roller 2 and the gear 1 8 synchronously and in the same direction, and then the mutually meshing gear 1 8 and gear 2 9 make the mutually parallel paper pressing roller 2 and paper pressing roller 2 3 always rotate synchronously in the opposite direction.
[0028] In the utility model, both ends of the paper pressing roller 2 are rotatably mounted on two connecting seats 1, and the paper pressing roller 2 3 is rotated and swung by two chain plates 10 with two cylinders 7 at the top of the two connecting seats 1 as axes, that is, the vertical distance between the cylinder 7 and the paper pressing roller 2 is always kept constant, and the vertical distance between the cylinder 7 and the paper pressing roller 2 is always kept constant, and then a series of synchronous transmissions of the pulley 4, the anti-skid transmission belt ring 5 and the pulley 2 6 are mainly used to synchronously connect the paper pressing roller 2 and the gear 8 in the same direction, and then cooperate with the mutually meshing gear 8. and the gear 2 9, the mutually parallel press roller 1 2 and the press roller 2 3 are always synchronously rotated in opposite directions, so that the magnitude and direction of the pressure applied by the press roller 1 2 to squeeze through the carbon fiber paper are exactly the same as the magnitude and direction of the pressure applied by the press roller 2 3 to squeeze through the carbon fiber paper, that is, the forces applied by the press roller 1 2 and the press roller 2 3 to squeeze through the two sides of the carbon fiber paper are the same, and no deviation will occur, and the press roller 1 2 and the press roller 2 3 rotate synchronously to pull the carbon fiber paper, which is more efficient and stable than the single-roller traction in the prior art;
[0029] Manually rotating the handwheel 16 can drive the bolt 15 to rotate forward or reverse, thereby driving the internal threaded cylinder 13 away from or close to the cylinder 14, and then the synchronous rotation transmission of the cross bar 2 12 and the two chain plates 10 can drive the paper pressing roller 2 3 to rotate and swing around the cylinder 7 as the axis, thereby achieving the purpose of adjusting the distance between the paper pressing roller 1 2 and the paper pressing roller 2 3.
[0030] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A carbon fiber paper dipping device, comprising a first pressing roller (2) and a second pressing roller (3) parallel to each other, characterized in that: Two connecting seats (1) are symmetrically connected at both ends of the paper pressing roller (2), and cylinders (7) are fixedly installed on the outer sides of the top ends of the two connecting seats (1). The two ends of the paper pressing roller (3) are respectively swung and rotated below the two cylinders (7) through two chain plates (10); A reverse transmission mechanism and a same-direction transmission mechanism are connected between the first paper pressing roller (2) and the second paper pressing roller (3).
2. The carbon fiber paper impregnation device according to claim 1, characterized in that: A cross bar 1 (11) is fixedly connected between the top ends of the two connecting seats (1), and a cross bar 2 (12) is fixedly connected between the two chain plates (10); the cross bar 1 (11), the cross bar 2 (12) and the paper pressing roller 1 (2) are parallel to each other.
3. The carbon fiber paper impregnation device according to claim 2, characterized in that: The middle end of the cross bar 1 (11) is rotatably connected to a cylinder (14), and the middle end of the cross bar 2 (12) is rotatably connected to an internally threaded cylinder (13). A bolt (15) is provided in the internally threaded cylinder (13). The upper end of the bolt (15) is rotatably installed in the internally threaded cylinder (13), and a hand wheel (16) is fixedly installed at the top end of the bolt (15).
4. The carbon fiber paper impregnation device according to claim 1, characterized in that: The same-direction transmission mechanism comprises a pulley 1 (4), an anti-skid transmission belt ring (5) and a pulley 2 (6); the pulley 1 (4) is fixedly connected to one end of the paper pressing roller 1 (2); the pulley 2 (6) is arranged on the periphery of a cylinder (7); and the inner ring of the anti-skid transmission belt ring (5) is squeezed and sleeved on the periphery of the pulley 1 (4) and the pulley 2 (6).
5. The carbon fiber paper impregnation device according to claim 4, characterized in that: The reverse transmission mechanism comprises a gear 1 (8) and a gear 2 (9) meshing with each other, the pulley 2 (6) and the gear 1 (8) are coaxially fixedly connected, the gear 1 (8) is rotatably mounted on the periphery of one of the cylinders (7), and the gear 2 (9) and the paper pressing roller 2 (3) are coaxially fixedly connected.
6. The carbon fiber paper impregnation device according to claim 2, characterized in that: Said A scale (17) is provided on one side of the crossbar (11), and a pointer (18) is provided on one side of the scale (17). The pointer (18) is fixedly connected to one of the chain plates (10).