Concrete cracking repairing device for tunnel construction

By designing a concrete cracking repair device for tunnel construction, using components such as electric telescopic rods, servo motors and electric heating plates, the repair area is quickly compressed, smoothed, and heated and solidified, solving the problem of low repair efficiency of existing devices in the tunnel.

CN222541250UActive Publication Date: 2025-02-28ZHONG JIAO SAN GONG JU HUA DONG JIAN SHE GONG CHENG YOU XIAN GONG SI
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Patent Information

Application Number
CN202421296408.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-02-28
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

The existing repair devices for concrete cracking lack the function of fast compression and smoothing when repairing, and it is difficult to effectively deal with concrete road repair in tunnels. Especially in the absence of sunlight, it is difficult to dry and solidify the repair materials quickly.

Method used

A repair device for cracking concrete for tunnel construction is designed, using components such as electric telescopic rods, servo motors and electric heating plates. The circular plate is driven up and down through the electric telescopic rods to achieve the slap and pressing and smoothing of the repair area, and the repair material is heated through the electric heating plate to dry quickly.

Benefits of technology

The device can complete the compression and smoothing of the repair site through a set of equipment, simplifying the repair process, and quickly drying the repair material through a heating plate, solving the problem of lack of sunlight in the tunnel.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222541250U_ABST
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Abstract

The utility model discloses a concrete cracking repairing device for tunnel construction in the technical field of road repairing equipment, which comprises a base, supporting rods are arranged on the periphery of the bottom of the base, moving wheels are arranged at the bottoms of the supporting rods, a stirring barrel is arranged in the center of the top of the base, and the top of the stirring barrel is open. A low-speed motor is arranged in the center of the bottom of the base; after filling of the repairing material for concrete cracking is completed, a circular plate can be driven to move up and down through cooperation of a motor fixing plate, a servo motor, a first motor shaft and a connecting plate through stretching and retracting of an electric telescopic rod, in this way, the repaired position can be patted at a low speed, and then patting and pressing treatment is conducted on the repaired position; and a servo motor can drive a circular plate to rotate through cooperation of a first motor shaft and a connecting plate, in this way, the circular plate can be rotated to conduct trowelling treatment on the repaired position, the two steps of pressing and trowelling can be completed through one set of equipment, and the repairing complexity is greatly simplified.
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Description

Technical Field

[0001] The utility model relates to the technical field of road repair equipment, in particular to a repair device for concrete cracks used in tunnel construction. Background Art

[0002] Concrete is an engineering composite material and one of the main materials used for road paving. After long-term use, it will cause varying degrees of damage to the concrete pavement due to the rolling of vehicles and the vibrations generated when vehicles are driving. After a period of time, the concrete pavement will crack. After such a situation occurs, the relevant staff will repair it to avoid greater damage to the concrete. At the same time, in order to avoid traffic hazards, a concrete crack repair device will be used during the repair. However, the existing concrete crack repair device still has some shortcomings. For example, it does not have the function of rapid compaction and smoothing during repair. Compacting and smoothing often requires two different structures or equipment to complete. At the same time, the concrete road repair in the tunnel cannot be effectively handled. The tunnel cannot be exposed to sunlight, resulting in the repair site cannot be quickly dried. For this reason, we propose a concrete crack repair device for tunnel construction. Utility Model Content

[0003] The utility model aims to provide a repair device for concrete cracks used in tunnel construction to solve the problems raised in the above-mentioned background technology.

[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0005] A repair device for concrete cracks used in tunnel construction comprises a base, a handrail is arranged on the left side of the base, support rods are arranged around the bottom of the base, moving wheels are arranged at the bottom of the support rods, a mixing barrel is arranged at the top center of the base, and the top of the mixing barrel is arranged in an open manner, a low-speed motor is arranged at the bottom center of the base, a turntable is arranged at the bottom of the inner cavity of the mixing barrel, a convex block is arranged around the top of the turntable, a motor shaft is arranged at the top of the low-speed motor, and the top of the motor shaft passes through the base and is connected with the bottom of the mixing barrel and the bottom center of the turntable. The front and rear end surfaces of the right side of the base are vertically provided with fixing plates, the top of the right side of the fixing plate is provided with a top plate, the bottom of the top plate is provided with an electric telescopic rod, the bottom of the electric telescopic rod is provided with a motor fixing plate, the bottom of the motor fixing plate is provided with a servo motor, the bottom of the servo motor is provided with a motor shaft 1, the bottom of the motor shaft 1 is provided with a connecting plate, the bottom of the connecting plate is provided with a circular plate, fixing rods are provided at the center of the left and right sides of the bottom of the base, the bottom of the fixing rods are connected to a mounting plate, and the bottom of the mounting plate is provided with an electric heating plate.

[0006] Furthermore: an auxiliary support plate is arranged in the middle of the rear end surface of the base, a water tank is arranged on the top of the auxiliary support plate, and a matching small water pump is arranged on the top of the water tank.

[0007] Furthermore: a mounting plate 1 is provided on the right side of the top of the front and rear end surfaces of the base, and an LED lighting lamp is provided at the bottom of the mounting plate 1.

[0008] Furthermore: the mixing barrel is configured as a circular mixing barrel, and the bottom of the turntable is fittedly connected to the bottom of the inner cavity of the mixing barrel.

[0009] Furthermore: there are four groups of convex blocks in total, and the four groups of convex blocks are arranged at equal distances on the top of the turntable, and the convex blocks are all arranged in the shape of isosceles triangles.

[0010] Furthermore: a drainage hole is arranged at the center of the bottom of the front end surface of the mixing barrel, and a matching sealing cover is arranged on the front end surface of the drainage hole.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] The repair device for concrete cracks used in tunnel construction can, after filling the repair materials of the concrete cracks, drive the circular plate to move up and down through the extension and retraction of the electric telescopic rod, through the cooperation of the motor fixing plate, the servo motor, the motor shaft 1 and the connecting plate, so that the repaired part can be patted at a low speed, thereby performing a patting and compacting treatment on the repaired part, and the servo motor can drive the circular plate to rotate through the cooperation of the motor shaft 1 and the connecting plate, so that the repaired part can be smoothed by rotating the circular plate, so that the two steps of compaction and smoothing can be completed by a set of equipment, which greatly simplifies the complexity of the repair; after completing the repair of the cracks, the repaired part can be heated by the electric heating plate, so that the repair material can be quickly dried and solidified, thereby solving the problem that the tunnel construction cannot be exposed to the sun. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the structure of the utility model;

[0014] Figure 2 It is a schematic diagram of the top view of the mixing barrel of the utility model.

[0015] In the figure: 1. base; 2. armrest; 3. support rod; 4. moving wheel; 5. mixing barrel; 6. low-speed motor; 7. turntable; 8. bump; 9. motor shaft; 10. fixing plate; 11. top plate; 12. electric telescopic rod; 13. motor fixing plate; 14. servo motor; 15. motor shaft 1; 16. connecting plate; 17. circular plate; 18. fixing rod; 19. mounting plate; 20. electric heating plate. DETAILED DESCRIPTION

[0016] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0017] Embodiment 1:

[0018] See also Figure 1-2The utility model provides a technical solution: a repair device for concrete cracks used in tunnel construction, comprising a base 1, a handrail 2 is arranged on the left side of the base 1, and the handrail 2 can be used to conveniently push the entire device to move, support rods 3 are arranged around the bottom of the base 1, and moving wheels 4 are arranged at the bottom of the support rods 3. The two groups of moving wheels 4 on the right are universal wheels. This arrangement can facilitate the rotation and adjustment of the direction of the entire device when in use. A mixing barrel 5 is arranged at the top center of the base 1, and the top of the mixing barrel 5 is open. A low-speed motor 6 is arranged at the bottom center of the base 1. The inner cavity of the mixing barrel 5 A turntable 7 is provided at the bottom, a convex block 8 is provided around the top of the turntable 7, a motor shaft 9 is provided at the top of the low-speed motor 6, and the top of the motor shaft 9 passes through the base 1 and the bottom of the mixing barrel 5 and is connected with the bottom center of the turntable 7. The material for repairing the concrete pavement can be poured into the mixing barrel 5, and then the low-speed motor 6 is turned on. The low-speed motor 6 drives the turntable 7 to rotate through the motor shaft 9, and when the turntable 7 rotates, the convex block 8 is used to stir the repair material. The front and rear end surfaces on the right side of the base 1 are both vertically provided with fixed plates 10, and the top of the right side of the fixed plate 10 is provided with a top plate 11. The top plate 11 The bottom of each of the electric telescopic rods 12 is provided with a motor fixing plate 13, the bottom of each of the motor fixing plates 13 is provided with a servo motor 14, the bottom of each of the servo motors 14 is provided with a motor shaft 15, the bottom of each of the motor shaft 15 is provided with a connecting plate 16, and the bottom of each of the connecting plates 16 is provided with a circular plate 17. When the repair material is filled into the cracked part of the concrete pavement, the electric telescopic rod 12 can drive the circular plate 17 to move up and down through the cooperation of the motor fixing plate 13, the servo motor 14, the motor shaft 15 and the connecting plate 16, so that the low-speed shooting can be achieved. The repaired area is pressed to compact the repaired road surface. After completion, the servo motor 14 can drive the circular plate 17 to rotate through the cooperation of the motor shaft 15 and the connecting plate 16, and the rotating circular plate 17 can smooth the repaired area. Fixed rods 18 are provided at the center of the left and right sides of the bottom of the base 1. The bottom of the fixed rods 18 are connected to a mounting plate 19. The bottom of the mounting plate 19 is provided with an electric heating plate 20. After the repaired area is compacted and smoothed, the repaired area can be heated and dried by the electric heating plate 20, so that the repaired area can be quickly dried, thereby increasing the efficiency of the repair.

[0019] Among them, preferably, an auxiliary support plate is provided in the middle part of the rear end face of the base 1, a water tank is provided on the top of the auxiliary support plate, a water inlet is provided on the top rear end face of the water tank, and a matching small water pump is provided on the top of the water tank. The small water pump can draw water out of the water tank and then discharge it into the mixing barrel 5, which can facilitate the mixing and processing of concrete repair materials and the cleaning of the mixing barrel 5.

[0020] Preferably, a mounting plate 1 is provided on the top right side of the front and rear end surfaces of the base 1, and an LED lighting lamp is provided at the bottom of the mounting plate 1. The LED lighting lamp can facilitate the staff to observe the repair effect more clearly when working at night.

[0021] Preferably, the mixing barrel 5 is configured as a circular mixing barrel, and the bottom of the turntable 7 is fittedly connected to the bottom of the inner cavity of the mixing barrel 5. This configuration can reduce the concrete repair material from entering between the bottom of the turntable 7 and the bottom of the inner cavity of the mixing barrel 5, and affecting the normal rotation of the turntable 7 after a long time.

[0022] Embodiment 2:

[0023] Reference Figure 1-2 This embodiment is different from the first embodiment in that: there are four groups of protrusions 8, and the four groups of protrusions 8 are equidistantly arranged on the top of the turntable 7, and the protrusions 8 are all arranged in an isosceles triangle shape, so that the effect of mixing the concrete repair material can be increased; a drainage hole is arranged at the center of the bottom of the front end surface of the mixing barrel 5, and a matching sealing cover is arranged on the front end surface of the drainage hole. After flushing the inner cavity of the mixing barrel 5, the sealing cover can be removed, so that the sewage generated after cleaning can be discharged through the drainage hole, so that the cleaning work can be conveniently performed.

[0024] The electrical appliances mentioned in this article are all connected to an external power source through wires.

[0025] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A repair device for concrete cracks used in tunnel construction, comprising a base (1), characterized in that: The left side of the base (1) is provided with an armrest (2), the bottom of the base (1) is provided with support rods (3) all around, the bottom of the support rods (3) are provided with moving wheels (4), the top center of the base (1) is provided with a mixing bucket (5), and the top of the mixing bucket (5) is open, the bottom center of the base (1) is provided with a low-speed motor (6), the bottom of the inner cavity of the mixing bucket (5) is provided with a turntable (7), the top of the turntable (7) is surrounded by a convex block (8), the top of the low-speed motor (6) is provided with a motor shaft (9), and the top of the motor shaft (9) passes through the base (1) and the bottom of the mixing bucket (5) and is connected to the bottom center of the turntable (7), and the front and rear end surfaces of the right side of the base (1) are both vertically provided with a fixing plate (10 ), a top plate (11) is arranged at the top right side of the fixing plate (10), an electric telescopic rod (12) is arranged at the bottom of the top plate (11), a motor fixing plate (13) is arranged at the bottom of the electric telescopic rod (12), a servo motor (14) is arranged at the bottom of the motor fixing plate (13), a motor shaft (15) is arranged at the bottom of the servo motor (14), a connecting plate (16) is arranged at the bottom of the motor shaft (15), a circular plate (17) is arranged at the bottom of the connecting plate (16), a fixing rod (18) is arranged at the center of the left and right sides of the bottom of the base (1), a mounting plate (19) is arranged at the bottom of the fixing rod (18), and an electric heating plate (20) is arranged at the bottom of the mounting plate (19).

2. A repair device for concrete cracks used in tunnel construction according to claim 1, characterized in that: An auxiliary support plate is arranged in the middle of the rear end surface of the base (1), a water tank is arranged on the top of the auxiliary support plate, and a matching small water pump is arranged on the top of the water tank.

3. A repair device for concrete cracks used in tunnel construction according to claim 1, characterized in that: A mounting plate 1 is provided on the right side of the top of the front and rear end surfaces of the base (1), and an LED lighting lamp is provided at the bottom of the mounting plate 1.

4. A repair device for concrete cracks used in tunnel construction according to claim 1, characterized in that: The stirring barrel (5) is configured as a circular stirring barrel, and the bottom of the rotating disk (7) is closely connected to the bottom of the inner cavity of the stirring barrel (5).

5. The repair device for concrete cracks used in tunnel construction according to claim 1, characterized in that: There are four groups of protrusions (8) in total, and the four groups of protrusions (8) are arranged at equal distances on the top of the rotating disk (7), and the protrusions (8) are all arranged in the shape of an isosceles triangle.

6. A repair device for concrete cracks used in tunnel construction according to claim 1, characterized in that: A drainage hole is provided at the center of the bottom of the front end surface of the mixing barrel (5), and a matching sealing cover is provided on the front end surface of the drainage hole.