Assembled type small watercourse hydraulic flushing and digging equipment

By designing assembled small river hydraulic excavation equipment and installing a punching device at the front end of the excavator's excavation arm, the existing hydraulic excavation operation methods are solved, and efficient and safe hydraulic excavation effect is achieved.

CN222541561UActive Publication Date: 2025-02-28CCCC TDC ENVIRONMENTAL ENG
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Patent Information

Application Number
CN202420404862.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-02
Publication Date
2025-02-28
Estimated Expiration
2034-03-02

AI Technical Summary

Technical Problem

The existing hydraulic excavation operation methods rely on manual handheld high-pressure water guns, which are inefficient and highly dangerous, and the jet pressure and flow rate are limited, affecting the sludge excavation effect.

Method used

A assembled small river hydraulic excavation equipment is designed, and a punching device is installed on the front end of the excavator's excavation arm, combined with a mud pump and a conveying pipeline to realize the automatic jet of high-pressure jet, and the jet direction can be adjusted to adapt to different working positions.

Benefits of technology

It improves the efficiency and effect of hydraulic impregnation construction, reduces manpower investment, improves construction safety, and can set greater jet pressure and flow rate, which significantly improves the sludge impregnation effect.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to an assembly type hydraulic flushing and digging device for a small river channel. Comprising a punching and excavating device installed at the front end of an excavating arm of the excavator, a slurry pump is installed on a chassis, an extraction pipeline is connected to an inlet of the slurry pump, and an outlet of the slurry pump is connected with the punching and excavating device through a conveying pipeline; the punching and digging device comprises a switching base detachably connected with the front end of the digging arm, a swing frame is hinged to the bottom of the switching base, a switching block is fixedly installed at the bottom of the swing frame, an upper disc body is fixedly installed at the bottom of the switching block, a lower disc body is arranged below the upper disc body, and the upper disc body and the lower disc body are detachably connected. A lower base is installed at the bottom of the lower disc body, a connecting plate is detachably installed below the lower base, a spraying pipe with an input pipe on the side portion is installed at the bottom of the connecting plate, and a swing hydraulic cylinder is further installed between the switching base and the spraying pipe. According to the utility model, the efficiency and effect of hydraulic flushing and digging construction are improved, and the safety of construction operation is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of dredging construction equipment, in particular to an assembled small-scale river channel hydraulic flushing and digging equipment. Background Art

[0002] In river dredging and other construction projects, it is usually necessary to use hydraulic flushing to remove silt. Hydraulic flushing refers to spraying water or mud at high speed to break up the silt and mix it with water or mud, eventually forming a slurry with strong fluidity. By increasing the fluidity of the silt, it is easier to extract and transfer, thus achieving the purpose of dredging and silting.

[0003] At present, in hydraulic flushing and excavation operations, it is usually necessary for multiple workers to hold high-pressure water guns and enter the drainage operation area to perform flushing and excavation operations. Specifically, a high-pressure water gun is manually held and aimed at the work surface to be flushed and excavated, and a high-pressure jet is ejected toward the flushing and excavation work surface. The aforementioned operation method consumes a lot of manpower, is inefficient, and has high operational risks, which are specifically reflected in the following aspects: First, the ground in the drainage operation area is not a hard ground, so it is inconvenient for construction workers to move in the drainage operation area, which is not conducive to continuous movement of positions during the flushing and excavation process; secondly, the manual flushing and excavation method requires construction workers to hold high-pressure water guns. Since the jet acts in the opposite direction on the personnel, in order for the construction personnel to hold the high-pressure water gun steadily, the pressure and flow rate of the jet cannot be too large, which affects the flushing and excavation effect of the jet on the silt; thirdly, in extreme cases, the jet in the high-pressure water gun will impact the construction personnel, causing construction accidents.

[0004] In summary, it is necessary to develop and design a river hydraulic flushing and excavation equipment to replace the current manual flushing and excavation operation method and solve the defects of the manual flushing and excavation construction method. Utility Model Content

[0005] The utility model aims to provide an assembled small-scale river channel hydraulic flushing and excavation equipment, which can improve the efficiency and construction effect of hydraulic flushing and excavation construction and improve the operation safety of hydraulic flushing and excavation construction.

[0006] The technical solution adopted by the utility model is: an assembled small-scale river hydraulic flushing and excavation equipment, comprising a flushing and excavation device installed at the front end of the excavation arm of an excavator, a mud pump installed on the chassis of the excavator, an extraction pipeline connected to the inlet of the mud pump, and the outlet of the mud pump connected to the flushing and excavation device through a delivery pipeline; the flushing and excavation device comprises an adapter base detachably connected to the front end of the excavation arm, a swing frame is hingedly installed at the bottom of the adapter base, an adapter block is fixedly installed at the bottom of the swing frame, an upper plate body is fixedly installed at the bottom of the adapter block, a lower plate body is provided below the upper plate body, the upper plate body and the lower plate body are detachably connected, a lower base is installed at the bottom of the lower plate body, a connecting plate is detachably installed below the lower base, a nozzle is installed at the bottom of the connecting plate, an input pipe connected to the delivery pipeline is provided on the side of the nozzle, and a swing hydraulic cylinder for driving the nozzle to swing left and right is also installed between the adapter base and the nozzle.

[0007] Preferably, the adapter base includes a base bottom plate and two left and right base side plates, two groups of pin holes are provided on the two base side plates, and the adapter base is connected to the front end of the excavating arm by using assembly pins located in the pin holes.

[0008] Preferably, base ear plates are provided on both sides of the bottom of the adapter base, and the swing frame is in a U-shape, and the support plates on both sides thereof are hingedly connected to the two base ear plates by using rotating shafts.

[0009] Preferably, flanges are provided at the bottom of the upper disk body and the top of the lower disk body, and the two flanges are fixedly connected by bolts or clamps.

[0010] Preferably, two left and right assembly plates are provided on the top of the connecting plate, and the two assembly plates are respectively located on both sides of the lower base and are fixedly connected by bolts.

[0011] Preferably, an upper support arm is installed on the side of the adapter base, a lower support arm is installed on the side of the nozzle, the upper end of the cylinder body of the swing hydraulic cylinder is hingedly connected to the end of the upper support arm, and the lower end of the piston rod of the swing hydraulic cylinder is hingedly connected to the end of the lower support arm.

[0012] Preferably, the conveying pipeline passes through the rear part of the excavating arm and passes through the front part of the excavating arm, and the middle part of the conveying pipeline is arranged inside the excavating arm.

[0013] Preferably, a filter is installed at the end of the extraction line.

[0014] The advantages and positive effects of the utility model are:

[0015] The utility model provides a small-scale hydraulic flushing and excavation equipment for river channels with reasonable structural design. Compared with the existing hydraulic flushing and excavation facilities and hydraulic flushing and excavation methods based on manual methods, the hydraulic flushing and excavation equipment of the utility model is constructed based on excavator equipment, giving full play to the mobility and hydraulic driving ability of crawler excavators. It has the following effects: first, the excavator can move arbitrarily in the draining operation surface, and its walking crawler can be well supported by the draining operation surface, so it is not easy to sink, and the movement is flexible and fast. After completing the flushing and excavation operation at the current position, it can be quickly transferred to the next position to continue construction, which improves the construction efficiency; secondly, the excavation arm of the excavator can resist the stronger reverse effect of the hydraulic jet, so the pressure and speed of the jet ejected through the flushing and excavation device can be set to be larger, which can produce a stronger hydraulic flushing and excavation effect on the river channel silt, and improve the effect of hydraulic flushing and excavation construction; furthermore, when the hydraulic flushing and excavation construction is carried out by using the equipment, the construction personnel are the drivers of the excavator, who are located in the cab, so the hydraulic jet will not impact the construction personnel under any extreme circumstances, which improves the operation safety of hydraulic flushing and excavation construction.

[0016] The excavation device of the hydraulic flushing and excavation equipment is assembled from multiple parts from top to bottom, and the hydraulic flushing and excavation equipment is detachably connected to the front end of the excavation arm. Therefore, the hydraulic flushing and excavation equipment is an assembled device and a small device, which is convenient for installation and use on the excavator equipment. The flushing and excavation device can be disassembled for easy storage and transfer to the construction site for assembly and use. By installing a swing hydraulic cylinder between the adapter base and the nozzle, the nozzle can swing left and right. In addition, the excavator can drive the flushing and excavation device to swing up and down (the flushing and excavation device is installed at the original bucket position), so the jet direction can be adjusted up and down, left and right, so that the nozzle can be better aligned with the hydraulic flushing and excavation operation position. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structure of the utility model in use state;

[0018] Figure 2 yes Figure 1 A schematic diagram of the side structure of the middle punching and digging device;

[0019] Figure 3 yes Figure 1 Schematic diagram of the main structure of the central punching and digging device.

[0020] In the figure:

[0021] 1. Punching and digging device; 1-1. Adapter base; 1-2. Pin hole; 1-3. Rotating shaft; 1-4. Swinging frame; 1-5. Upper plate; 1-6. Lower base; 1-7. Connecting plate; 1-8. Input pipe; 1-9. Base ear plate; 1-10. Adapter block; 1-11. Clamp; 1-12. Lower plate; 1-13. Assembly plate; 1-14. Nozzle; 1-15. Lower support arm; 1-16. Assembly pin; 1-17. Upper support arm; 1-18. Swinging hydraulic cylinder; 2. Delivery pipeline; 3. Digging arm; 4. Mud pump; 5. Extraction pipeline; 6. Filter; 7. Excavator. DETAILED DESCRIPTION

[0022] In order to further understand the content, features and effects of the present invention, the following embodiments are given to explain in detail.

[0023] See also Figure 1 The utility model is an assembled small-scale river hydraulic flushing and excavation equipment, comprising a flushing and excavation device 1 installed at the front end of an excavation arm 3 of an excavator 7, a mud pump 4 installed on the chassis of the excavator 7, an extraction pipeline 5 connected to the inlet of the mud pump 4, and an outlet of the mud pump 4 connected to the flushing and excavation device 1 through a delivery pipeline 2. Its operating principle is: the mud pump 4 extracts water or thin mud from the water area near the working area through the extraction pipeline 5, the water or thin mud is pressurized by the mud pump 4, and then transported to the flushing and excavation device 1 through the delivery pipeline 2, and finally ejected by the flushing and excavation device 1, so as to produce a hydraulic flushing and excavation effect on the river silt in the working surface.

[0024] The excavator 7 can be a general land excavator or a water excavator with a pontoon at the bottom. Different excavator equipment is selected according to different construction scenes. After the bucket originally configured on the excavator 7 is disassembled, the flushing and excavation device 1 is installed at the position where the original bucket was located, and the mud pump 4 is fixed to the chassis of the excavator 7 and connected to the power supply and control device in the cab of the excavator 7. During construction, the end of the extraction pipeline 5 is set in the waters near the construction area, and the mud pump 4 extracts water or thin mud from the nearby waters and pumps it to the flushing and excavation device 1 at high pressure.

[0025] In this embodiment, the delivery pipeline 2 passes through the rear of the digging arm 3 and passes through the front of the digging arm 3, and the middle part of the delivery pipeline 2 is arranged inside the digging arm 3. In this way, the delivery pipeline 2 adopts an internal pipe structure, and by making the main part of the delivery pipeline 2 inside the digging arm 3, a certain protection effect is achieved for the delivery pipeline 2. The delivery pipeline 2 is selected as a high-pressure rubber hose lined with a rib mesh.

[0026] In this embodiment, a filter 6 is installed at the end of the extraction pipeline 5. The function of setting the filter 6 is to filter the extracted water source or thin mud to prevent large particles of debris from entering the extraction pipeline 5, mud pump 4, conveying pipeline 2 and flushing device 1, thereby avoiding blockage problems. The extraction pipeline 5 is selected as a high-pressure rubber hose lined with a reinforcement mesh.

[0027] See also Figure 2 and Figure 3 , we can see that:

[0028] The flushing and digging device 1 includes an adapter base 1-1 detachably connected to the front end of the digging arm 3, a swing frame 1-4 is hingedly installed at the bottom of the adapter base 1-1, an adapter block 1-10 is fixedly installed at the bottom of the swing frame 1-4, an upper plate 1-5 is fixedly installed at the bottom of the adapter block 1-10, a lower plate 1-12 is provided below the upper plate 1-5, and the upper plate 1-5 and the lower plate 1-12 are detachably connected. A lower base 1-6 is installed at the bottom of the lower plate 1-12, a connecting plate 1-7 is detachably installed below the lower base 1-6, a nozzle 1-14 is installed at the bottom of the connecting plate 1-7, and an input pipe 1-8 connected to the conveying pipeline 2 is provided on the side of the nozzle 1-14.

[0029] In this embodiment, the adapter base 1-1 includes a base bottom plate and two left and right base side plates, and two groups of pin holes 1-2 are provided on the two base side plates. The adapter base 1-1 is connected to the front end of the digging arm 3 by the assembly pins 1-16 located in the pin holes 1-2. As mentioned above, the flushing and digging device 1 is installed at the position where the original bucket is located, and the bucket is usually connected to the digging arm 3 by pins. Therefore, the position of the pin hole 1-2 set on the adapter base 1-1 is the same as the position of the pin hole set on the bucket. After the bucket is disassembled, the flushing and digging device 1 is installed to the front end of the digging arm 3, so the excavator 7 can switch between the excavation construction mode and the hydraulic flushing and digging construction mode.

[0030] In this embodiment, base ear plates 1-9 are provided on both sides of the bottom of the transfer base 1-1, and the swing frame 1-4 is U-shaped, and the support plates on both sides thereof are respectively hingedly connected to the two base ear plates 1-9 by using the rotating shaft 1-3. The swing frame 1-4 and the attached parts below it can swing left and right with the rotating shaft 1-3 as the center.

[0031] In this embodiment, flanges are provided at the bottom of the upper plate 1-5 and the top of the lower plate 1-12. The two flanges are fixedly connected by bolts or by clamps 1-11. Figure 3 Shown in the figure is the fixed connection using a hoop. Like this, the upper plate body 1-5 and the lower plate body 1-12 can be easily disassembled and assembled.

[0032] In this embodiment, two left and right assembly plates 1-13 are provided on the top of the connecting plate 1-7, and the two assembly plates 1-13 are respectively located on both sides of the lower base 1-6 and are fixedly connected by bolts. In this way, the assembly of the lower plate 1-12 and the lower base 1-6 and the assembly of the connecting plate 1-7 and the nozzle 1-14 can be conveniently disassembled and assembled.

[0033] A swing hydraulic cylinder 1-18 for driving the nozzle 1-14 to swing left and right is also installed between the adapter base 1-1 and the nozzle 1-14. In this embodiment, an upper arm 1-17 is installed on the side of the adapter base 1-1, and a lower arm 1-15 is installed on the side of the nozzle 1-14. The upper end of the cylinder body of the swing hydraulic cylinder 1-18 is hingedly connected to the end of the upper arm 1-17, and the lower end of the piston rod of the swing hydraulic cylinder 1-18 is hingedly connected to the end of the lower arm 1-15. The swing hydraulic cylinder 1-18 is connected to the hydraulic station of the excavator 7 through an oil circuit. By controlling the piston rod of the swing hydraulic cylinder 1-18 to move telescopically, the nozzle 1-14 can be driven to swing left and right around the rotating shaft 1-3, thereby adjusting the jet direction of the hydraulic flushing and excavation.

[0034] How to run:

[0035] The mud pump 4, the extraction pipeline 5 and the delivery pipeline 2 are installed on the excavator 7 and its excavating arm 3, and the flushing and excavating device 1 is carried to the construction site; the excavator 7 is moved to the hydraulic flushing and excavating construction site, the original bucket is disassembled from the front end of the excavating arm 3, the flushing and excavating device 1 is installed to the front end of the excavating arm 3, and the swing hydraulic cylinder 1-18 is connected to the hydraulic oil circuit, and the excavator 7 is switched to the hydraulic flushing and excavating construction mode;

[0036] The filter 6 on the extraction pipeline 5 is thrown into the nearby waters, and the driver of the excavator 7 starts the mud pump 4. The mud pump 4 extracts water or thin mud in the nearby waters, and after pressurization, it is transported to the flushing and excavation device 1 through the delivery pipeline 2; the driver operates the hydraulic station to adjust the posture of the excavating arm 3 to achieve the up and down swing adjustment of the flushing and excavation device 1, and the driver operates the hydraulic station to adjust the swing hydraulic cylinder 1-18 to achieve the left and right swing adjustment of the flushing and excavation device 1, thereby completing the adjustment of the jet direction of the flushing and excavation device 1. The jet direction should be aligned with the position of hydraulic flushing and excavation. The direction of the jet should be changed during the flushing and excavation operation to promote the hydraulic flushing and excavation effect of river silt.

Claims

1. An assembled small-scale river hydraulic flushing and excavation equipment, characterized by: The invention comprises an excavation device (1) installed at the front end of an excavation arm (3) of an excavator (7); a mud pump (4) is installed on the chassis of the excavator (7); an extraction pipeline (5) is connected to the inlet of the mud pump (4); and the outlet of the mud pump (4) is connected to the excavation device (1) through a delivery pipeline (2); the excavation device (1) comprises an adapter base (1-1) detachably connected to the front end of the excavation arm (3); a swing frame (1-4) is hingedly installed at the bottom of the adapter base (1-1); an adapter block (1-10) is fixedly installed at the bottom of the swing frame (1-4); and an upper plate body (1-5) is fixedly installed at the bottom of the adapter block (1-10). ), a lower plate body (1-12) is provided below the upper plate body (1-5), the upper plate body (1-5) and the lower plate body (1-12) are detachably connected, a lower base (1-6) is installed at the bottom of the lower plate body (1-12), a connecting plate (1-7) is detachably installed below the lower base (1-6), a nozzle (1-14) is installed at the bottom of the connecting plate (1-7), an input pipe (1-8) connected to a conveying pipeline (2) is provided on the side of the nozzle (1-14), and a swing hydraulic cylinder (1-18) for driving the nozzle (1-14) to swing left and right is also installed between the adapter base (1-1) and the nozzle (1-14).

2. The assembled small river hydraulic flushing and excavation equipment according to claim 1 is characterized in that: The base (1-1) comprises a base bottom plate and two left and right base side plates. Two groups of pin holes (1-2) are provided on the two base side plates. The adapter base (1-1) is connected to the front end of the digging arm (3) by using assembly pins (1-16) located in the pin holes (1-2).

3. The assembled small-scale river hydraulic flushing and excavation equipment according to claim 2 is characterized in that: Base ear plates (1-9) are provided on both sides of the bottom of the transfer base (1-1); the swing frame (1-4) is U-shaped, and the support plates on both sides thereof are respectively hingedly connected to the two base ear plates (1-9) by using a rotating shaft (1-3).

4. The assembled small-scale river hydraulic flushing and excavation equipment as claimed in claim 3 is characterized in that: The bottom of the upper plate body (1-5) and the top of the lower plate body (1-12) are both provided with flanges, and the two flanges are fixedly connected by bolts or by clamps (1-11).

5. The assembled small-scale river hydraulic flushing and excavation equipment as claimed in claim 4 is characterized by: Two left and right assembly plates (1-13) are arranged on the top of the connection plate (1-7); the two assembly plates (1-13) are respectively located on two sides of the lower base (1-6) and are fixedly connected by bolts.

6. The assembled small-scale river hydraulic flushing and excavation equipment as claimed in claim 5 is characterized by: An upper support arm (1-17) is installed on the side of the adapter base (1-1), a lower support arm (1-15) is installed on the side of the nozzle (1-14), the upper end of the cylinder body of the swing hydraulic cylinder (1-18) is hingedly connected to the end of the upper support arm (1-17), and the lower end of the piston rod of the swing hydraulic cylinder (1-18) is hingedly connected to the end of the lower support arm (1-15).

7. The assembled small-scale river hydraulic flushing and excavation equipment according to claim 6 is characterized in that: The conveying pipeline (2) penetrates from the rear part of the digging arm (3) and passes out from the front part of the digging arm (3), and the middle part of the conveying pipeline (2) is arranged inside the digging arm (3).

8. The assembled small-scale river hydraulic flushing and excavation equipment according to claim 7 is characterized in that: A filter (6) is installed at the end of the extraction pipeline (5).