Diamond roller driving belt tensioning device

By designing a split structure tension roller device, the problem of inconvenient operation when changing the synchronous toothed belt in diamond roller transmission is solved, and faster replacement time and higher production efficiency are achieved.

CN222542969UActive Publication Date: 2025-02-28FUREN GRP SHAOWU WOOD CO LTD
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Patent Information

Application Number
CN202421568901.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-04
Publication Date
2025-02-28
Estimated Expiration
2034-07-04

AI Technical Summary

Technical Problem

In the plate making industry, when the synchronous tooth belt is broken in the diamond roller transmission and the new synchronous tooth belt is reinstalled, the mounting seat of the tension roller needs to be removed and adjusted, resulting in inconvenient operation, time-consuming and affecting production efficiency.

Method used

A diamond roller drive belt tensioning device is designed. The tensioning roller body with a split structure is connected to the roller seat by thread. There is no need to adjust the roller seat position during installation, but only the tensioning roller body needs to be rotated.

Benefits of technology

It greatly improves the convenience of operation, significantly shortens the replacement time of synchronous tooth belts, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to a diamond roller driving belt tensioning device which comprises a plurality of diamond rollers which are evenly distributed at intervals in the transverse direction, one end of each diamond roller is provided with a synchronous cog belt wheel, and synchronous cog belts are connected between the synchronous cog belt wheels of the diamond rollers. The tensioning roller is arranged above the right end of the synchronous cog belt wheel of the plurality of diamond rollers, the tensioning roller comprises a roller seat and a tensioning roller body, the roller seat is fixed on the rack, the tensioning roller body is arranged in front of the roller seat and is in contact with the back surface of the synchronous cog belt, and the tensioning roller body is in threaded connection with the roller seat. The tensioning roller is simple and reasonable in structural design, the tensioning roller is of a split type structure, the tensioning roller body is in threaded connection with the roller seat, when a new synchronous cog belt is installed, the position of the roller seat does not need to be adjusted, only the tensioning roller body needs to be screwed on the roller seat, operation convenience is greatly improved, the replacement time of the synchronous cog belt is obviously shortened, and production efficiency is improved. The production efficiency is improved.
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Description

Technical field:

[0001] The utility model relates to a diamond roller driven belt tensioning device. Background technology:

[0002] In the board making industry, mechanical paving and forming usually adopts diamond roller paving, and the roller surface is processed into a diamond shape. The raw materials are sorted through the gap between the rollers to form artificial particleboards with different cross sections. At present, diamond roller transmission adopts synchronous toothed belt transmission. During the production process, the material often falls on the synchronous toothed belt or pulley, so the synchronous toothed belt breaks. The tensioning roller must be removed and the entire synchronous toothed belt must be replaced. When reinstalling a new synchronous toothed belt, it is very difficult to put the synchronous toothed belt on the tensioning roller. It is usually necessary to remove the mounting seat of the tensioning roller from the frame and adjust the position left and right. However, because the space where the tensioning roller is installed is relatively small, it is very inconvenient to manually remove the mounting seat of the tensioning roller and adjust the position left and right. It takes a long time, which greatly increases the replacement time of the synchronous toothed belt and affects production efficiency. For this reason, it is necessary to improve the above technical problems, and this case is born. Utility model content:

[0003] The utility model makes improvements on the problems existing in the above-mentioned prior art, that is, the technical problem to be solved by the utility model is to provide a diamond roller driven belt tensioning device.

[0004] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a diamond roller driven belt tensioning device, comprising a plurality of diamond rollers uniformly spaced in the transverse direction, a synchronous toothed belt pulley is installed at one end of each diamond roller, a synchronous toothed belt is connected between the synchronous toothed belt pulleys of the plurality of diamond rollers, and also includes a tensioning roller arranged above the right ends of the synchronous toothed belt pulleys of the plurality of diamond rollers, the tensioning roller includes a roller seat fixed to a frame, a tensioning roller body arranged in front of the roller seat and in contact with the back side of the synchronous toothed belt, and the tensioning roller body is threadedly connected to the roller seat.

[0005] Furthermore, a connecting screw hole is provided in the middle of the roller seat; the tensioning roller body includes a central axis and a roller body rotatably sleeved on the outside of the central axis, and a connecting external thread is provided at the rear end of the central axis, and the connecting external thread is threadedly connected to the connecting screw hole.

[0006] Furthermore, the front end surface of the central shaft is provided with an operating hole adapted to fit with a hexagonal wrench.

[0007] Furthermore, a mounting seat is fixed to the rear end of the roller seat, and the mounting seat is locked on the frame via fasteners around it.

[0008] Furthermore, it also includes a transition synchronous toothed belt wheel arranged on the upper left side of the tensioning roller, the transition synchronous toothed belt wheel is in contact with the tooth surface of the synchronous toothed belt, and the synchronous toothed belt is wound in an S shape between the transition synchronous toothed belt wheel and the tensioning roller.

[0009] Furthermore, the axle of the transition synchronous toothed belt pulley is installed on a vertical connecting rod, the upper end of the vertical connecting rod is connected to the output shaft of a longitudinally arranged adjusting motor, and the adjusting motor drives the transition synchronous toothed belt pulley to swing left and right through the vertical connecting rod; the adjusting motor is fixed to the frame through the motor frame.

[0010] Furthermore, the roller shaft of the diamond roller located at the rightmost end is connected to the driving motor.

[0011] Compared with the prior art, the utility model has the following effects: the utility model has a simple and reasonable structural design, the tensioning roller adopts a split structure, the tensioning roller body and the roller seat are threadedly connected, and when a new synchronous toothed belt is installed, there is no need to adjust the position of the roller seat, and only the tensioning roller body needs to be screwed on the roller seat, which greatly improves the convenience of operation, significantly shortens the replacement time of the synchronous toothed belt, and improves production efficiency. Description of the drawings:

[0012] Figure 1 It is a schematic diagram of the structure of an embodiment of the utility model;

[0013] Figure 2 It is a schematic diagram of the side cross-sectional structure of the tensioning roller in the embodiment of the utility model;

[0014] Figure 3 It is a schematic diagram of the side view structure of the transition synchronous toothed belt wheel in the embodiment of the utility model. Specific implementation method:

[0015] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0016] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0017] like Figures 1 to 3As shown, the utility model is a diamond roller driven belt tensioning device, comprising a plurality of diamond rollers uniformly spaced in the transverse direction, a synchronous toothed belt pulley 1 is installed at one end of each diamond roller, a synchronous toothed belt 2 is connected between the synchronous toothed belt pulleys 1 of the plurality of diamond rollers, and also comprising a tensioning roller 3 arranged above the right end of the synchronous toothed belt pulleys 1 of the plurality of diamond rollers, the tensioning roller 3 comprising a roller seat 4 fixed to a frame, a tensioning roller body 5 arranged in front of the roller seat 4 and in contact with the back of the synchronous toothed belt 2, the tensioning roller body 5 is threadedly connected with the roller seat 4, that is, the tensioning roller is a split structure composed of a tensioning roller body and a roller seat. The tensioning roller body and the roller seat are threadedly connected, and when a new synchronous toothed belt is installed, there is no need to adjust the position of the roller seat, and the tensioning roller body only needs to be screwed on the roller seat, which greatly improves the convenience of operation, significantly shortens the replacement time of the synchronous toothed belt, and improves production efficiency.

[0018] It should be noted that when tension adjustment is required, it is only necessary to slide a tension roller body with a different roller diameter; since the tension roller body is threadedly connected to the roller seat, the replacement efficiency of the tension roller body is greatly improved.

[0019] In this embodiment, a connecting screw hole extending in the longitudinal direction is provided in the middle of the roller seat 4; the tensioning roller body 5 includes a central shaft 6 and a roller body 7 rotatably sleeved on the outside of the central shaft 6, the outer peripheral side surface of the roller body is in contact with the inner surface (i.e., the smooth surface) of the synchronous toothed belt, and the rear end of the central shaft 6 is provided with a connecting external thread, which is threadedly connected to the connecting screw hole.

[0020] In this embodiment, in order to facilitate the installation and removal of the tension roller body, the front end surface of the central shaft 6 is provided with an operating hole (not shown in the figure) for matching with a hexagonal wrench.

[0021] In this embodiment, a mounting seat 8 is fixed to the rear end of the roller seat 4, and the mounting seat 8 is locked on the frame via fasteners around it.

[0022] In this embodiment, it also includes a transition synchronous toothed belt pulley 9 arranged on the upper left side of the tensioning roller 3, the transition synchronous toothed belt pulley 9 is in contact with the tooth surface of the synchronous toothed belt 2, and the synchronous toothed belt 2 is wound in an S shape between the transition synchronous toothed belt pulley 9 and the tensioning roller 3.

[0023] In this embodiment, the axle of the transition synchronous toothed belt pulley 9 is installed on a vertical connecting rod 10, and the upper end of the vertical connecting rod 10 is connected to the output shaft of a longitudinally arranged adjusting motor 11. The adjusting motor 11 is fixed to the frame through a motor frame 12. The adjusting motor 11 drives the transition synchronous toothed belt pulley 9 to swing left and right through the vertical connecting rod 10, thereby adjusting the position of the transition synchronous toothed belt pulley, which helps to better adapt to the synchronous toothed belt.

[0024] In this embodiment, the roller shaft of the diamond roller located at the rightmost end is connected to the driving motor.

[0025] If the present invention discloses or involves components or structures that are fixedly connected to each other, then, unless otherwise stated, the fixed connection can be understood as: a detachable fixed connection (for example, connection using bolts or screws), and can also be understood as: a non-detachable fixed connection (for example, riveting, welding). Of course, the mutual fixed connection can also be replaced by an integrated structure (for example, manufactured by one-piece molding using a casting process) (except where it is obviously impossible to use an one-piece molding process).

[0026] In addition, unless otherwise stated, the terms used to indicate positional relationships or shapes in any of the technical solutions disclosed in the above utility model include states or shapes that are approximate, similar or close thereto.

[0027] Any component provided by the utility model can be assembled from multiple separate components, or can be a separate component manufactured by an integrated molding process.

[0028] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the relevant field should understand that the specific implementation methods of the utility model can still be modified or some technical features can be replaced by equivalents without departing from the spirit of the technical solution of the utility model, which should be included in the scope of the technical solution for protection of the utility model.

Claims

1. A diamond roller driven belt tensioning device, comprising a plurality of diamond rollers uniformly spaced in a transverse direction, a synchronous toothed belt pulley is installed at one end of each diamond roller, and a synchronous toothed belt is connected between the synchronous toothed belt pulleys of the plurality of diamond rollers, characterized in that: It also includes a tensioning roller arranged above the right end of the synchronous toothed belt wheel of multiple diamond rollers, the tensioning roller includes a roller seat fixed to the frame, a tensioning roller body arranged in front of the roller seat and in contact with the back of the synchronous toothed belt, and the tensioning roller body is threadedly connected to the roller seat.

2. A diamond roller driven belt tensioning device according to claim 1, characterized in that: A connecting screw hole is arranged in the middle of the roller seat; the tensioning roller body comprises a central shaft and a roller body rotatably sleeved on the outer side of the central shaft; a connecting external thread is arranged at the rear end of the central shaft, and the connecting external thread is screwed with the connecting screw hole.

3. The diamond roller driven belt tensioning device according to claim 2, characterized in that: The front end surface of the central shaft is provided with an operating hole for matching with a hexagonal wrench.

4. The diamond roller driven belt tensioning device according to claim 2, characterized in that: A mounting seat is fixed to the rear end of the roller seat, and the mounting seat is locked on the frame via fasteners around the mounting seat.

5. The diamond roller driven belt tensioning device according to claim 1, characterized in that: It also includes a transition synchronous toothed belt wheel arranged above the left side of the tensioning roller, the transition synchronous toothed belt wheel is in contact with the tooth surface of the synchronous toothed belt, and the synchronous toothed belt is wound in an S shape between the transition synchronous toothed belt wheel and the tensioning roller.

6. The diamond roller driven belt tensioning device according to claim 5, characterized in that: The axle of the transition synchronous toothed belt wheel is installed on a vertical connecting rod, the upper end of the vertical connecting rod is connected to the output shaft of a longitudinally arranged adjusting motor, and the adjusting motor drives the transition synchronous toothed belt wheel to swing left and right through the vertical connecting rod; the adjusting motor is fixed to the frame through the motor frame.

7. The diamond roller driven belt tensioning device according to claim 1, characterized in that: The roller shaft of the diamond roller located at the far right end is connected to the driving motor.