Two-stage adjustable condensate water discharger

By designing a secondary adjustable condensate discharger in the steam pipeline system, and using the regulating valve stem and rotating adjustment rod to adjust the condensate discharge according to the changes in seasonal temperature difference, the thermal energy loss problem caused by inadequate adjustment in the prior art is solved, and the energy-saving and efficiency-enhancing effect in the steam heat tracing process is achieved.

CN222543560UActive Publication Date: 2025-02-28KAIEN (TIANJIN) ENERGY SAVING & ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202421342952.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-13
Publication Date
2025-02-28
Estimated Expiration
2034-06-13

AI Technical Summary

Technical Problem

In the existing steam pipeline system, the condensate discharger cannot be adjusted according to the seasonal temperature difference changes, resulting in heat loss and waste during the steam heating tracing process, affecting energy conservation and efficiency enhancement.

Method used

A second-stage adjustable condensate discharger is designed. By setting a regulating valve stem and a rotary adjustment rod in the phase change nozzle, the first-stage phase change flow switch is adjusted according to the seasonal temperature difference change, and dynamic control of condensate discharge is achieved.

Benefits of technology

By adjusting the condensate discharge, the heat energy loss and waste during the steam heating tracing process is reduced, and the effect of increasing efficiency and saving energy is achieved.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model provides a two-stage adjustable condensate water discharger which comprises a main shell, an upper gland connected with the steam inlet end of the main shell and a lower connecting piece connected to the lower end of the main shell in a welded mode, the bottom of the lower connecting piece is connected with a steam outlet, a two-stage phase change nozzle and a nozzle pressing ring are arranged in the middle of the main shell, and the lower portion of the upper gland is connected with a filter screen bone sleeve. A filter screen is arranged in the filter screen bone sleeve, the second-stage phase change nozzles are communicated with the steam outlet, a transverse connecting hole is formed in the lower connecting piece, an adjusting valve rod is arranged in the connecting hole and penetrates through the first-stage phase change nozzles, and a shaft hole is formed in the position, in butt joint with the phase change nozzles, of the adjusting valve rod. The first-stage phase change flow switch can be selectively adjusted according to seasonal temperature difference changes, heat energy loss and waste in the steam heat tracing process are reduced, and the effects of efficiency improvement and energy saving are achieved.
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Description

Technical Field

[0001] The utility model relates to the field of steam pipe network systems, in particular to a two-stage adjustable condensate drainer. Background Art

[0002] The function of the steam trap is because only steam is needed on the equipment using steam, and this kind of heat-using equipment will definitely produce condensed water during heat exchange. The condensed water will absorb the steam energy and reduce the steam quality, reduce the steam enthalpy value and thus reduce the heat exchange rate. The condensed water becomes a harmful fluid and is also mixed with air and other non-condensable gases, which becomes the cause of equipment failure and reduced performance.

[0003] Generally, the discharged condensate has a range of fluctuations. For example, due to seasonal temperature differences, the flow rate will be small in summer and large in winter. If the existing discharger phase change nozzle is not adjustable, the heat loss cannot be controlled, which is not conducive to energy saving and efficiency improvement. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide a two-stage adjustable condensate drainer, which can selectively adjust the first-stage phase change flow switch according to the change of seasonal temperature difference, reduce the heat energy loss and waste in the steam heating process, and achieve efficiency improvement and energy saving effects.

[0005] The technical solution of the present application is: a two-stage adjustable condensate drainer, comprising a main shell, an upper pressure cover connected to the steam inlet end of the main shell and a lower connecting piece welded to the lower end of the main shell, the bottom of the lower connecting piece is connected to the steam outlet, a two-stage phase change nozzle and a nozzle pressure ring are provided in the middle of the main shell, the lower part of the upper pressure cover is connected to the filter bone sleeve, a filter is provided in the filter bone sleeve, the two-stage phase change nozzle is communicated with the steam outlet, a transverse connecting hole is provided in the lower connecting piece, an adjusting valve stem is provided in the connecting hole, the adjusting valve stem passes through one of the first-stage phase change nozzles, and an axial hole is provided on the adjusting valve stem at the connection with the phase change nozzle.

[0006] The depth of the connecting hole does not touch the phase change nozzle on the other side.

[0007] An O-ring is arranged between the regulating valve stem and the connecting hole located outside the phase change nozzle.

[0008] An axial hole is transversely arranged on the phase change nozzle, the diameter of the regulating valve stem is smaller than the diameter of the axial hole, and the regulating valve stem can rotate in the axial hole of the phase change nozzle.

[0009] The outer end of the regulating valve stem is provided with a connecting groove, and the rotating regulating rod is installed in the connecting groove.

[0010] The advantages and beneficial effects of the present application are as follows: the present application utilizes the phase change nozzle steam-liquid two-phase flow condensation principle to quickly discharge the steam condensate generated by pipeline heating in the steam pipe network system; since the steam heating flow value of the pipe network system fluctuates less due to seasonal ambient temperature changes, the first-level phase change flow switch can be selectively adjusted according to the seasonal temperature difference, thereby reducing the heat energy loss and waste in the steam heating process and achieving efficiency improvement and energy saving effects. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is the front view of the utility model.

[0012] In the figure: 1. Silo; 2. Silo frame; 3. Motor; 4. Pulley A; 5. Belt; 6. Pulley B; 7. Reducer; 8. Coupling; 9. First gear; 10. Second gear; 11. Bearing; 12. First main shaft; 13. Second main shaft; 14. Spiral gear; 15. Crushing gear; 16. Feeding port. DETAILED DESCRIPTION

[0013] The specific implementation of the utility model is described in detail below with reference to the accompanying drawings.

[0014] like Figure 1 As shown, the technical solution proposed by the utility model is:

[0015] A two-stage adjustable condensate drainer comprises a main shell, an upper pressure cover connected to the steam inlet end of the main shell and a lower connecting piece welded to the lower end of the main shell, the bottom of the lower connecting piece is connected to the steam outlet, a two-stage phase change nozzle and a nozzle pressure ring are arranged in the middle of the main shell, the lower part of the upper pressure cover is connected to the filter bone sleeve, a filter is arranged in the filter bone sleeve, the two-stage phase change nozzle is communicated with the steam outlet, a transverse connecting hole is arranged in the lower connecting piece, an adjusting valve stem is arranged in the connecting hole, the adjusting valve stem passes through one of the first-stage phase change nozzles, and an axial hole is arranged on the adjusting valve stem at the position where it is connected with the phase change nozzle.

[0016] The upper pressure cover is connected to the main shell by at least four hexagonal screws, and an O-ring is arranged between the upper pressure cover and the inner wall of the main shell for sealing.

[0017] The secondary phase change nozzle is fixed on the nozzle pressure ring by at least four hexagon socket screws.

[0018] The depth of the connecting hole does not touch the phase change nozzle on the other side.

[0019] An O-ring is arranged between the regulating valve stem and the connecting hole outside the phase change nozzle. Preferably, two O-rings are arranged at two locations between the regulating valve stem and the connecting hole outside the phase change nozzle.

[0020] An axial hole is transversely arranged on the phase change nozzle, the diameter of the regulating valve stem is smaller than the diameter of the axial hole, and the regulating valve stem can rotate in the axial hole of the phase change nozzle.

[0021] The outer end of the regulating valve stem is provided with a connecting groove, and the rotating regulating rod is installed in the connecting groove.

[0022] The two-stage adjustable condensate drainer of the present application is aimed at small-displacement heating pipelines in steam pipe network systems. The condensate discharge per unit time is >10kg / h, the maximum is <350kg / h, the applicable working pressure is <4.0Mpa, the shell pressure is 6.0Mpa, and the applicable process temperature is <300℃.

[0023] The above is a detailed description of an embodiment of the utility model, but the content is only a preferred embodiment of the utility model and cannot be considered to limit the scope of implementation of the utility model. All equivalent changes and improvements made within the scope of application of the utility model should still fall within the scope of the patent coverage of the utility model.

Claims

1. A two-stage adjustable condensate drain, comprising a main shell, an upper gland connected to the steam inlet end of the main shell, and a lower connector welded to the lower end of the main shell, wherein the bottom of the lower connector is connected to the steam outlet, characterized in that: A secondary phase change nozzle and a nozzle pressure ring are provided in the middle of the main shell, the lower part of the upper pressure cover is connected to the filter bone sleeve, a filter is provided in the filter bone sleeve, the secondary phase change nozzle is communicated with the steam outlet, a transverse connecting hole is provided in the lower connecting piece, an adjusting valve stem is provided in the connecting hole, the adjusting valve stem passes through one of the primary phase change nozzles, and an axial hole is provided on the adjusting valve stem at the connection with the phase change nozzle.

2. The two-stage adjustable condensate drain according to claim 1 is characterized in that: The depth of the connecting hole does not touch the phase change nozzle on the other side.

3. The two-stage adjustable condensate drain according to claim 1 is characterized in that: An O-ring is arranged between the regulating valve stem and the connecting hole located outside the phase change nozzle.

4. The two-stage adjustable condensate drain according to claim 1 is characterized in that: An axial hole is transversely arranged on the phase change nozzle, the diameter of the regulating valve stem is smaller than the diameter of the axial hole, and the regulating valve stem can rotate in the axial hole of the phase change nozzle.

5. The two-stage adjustable condensate drain according to claim 4 is characterized in that: The outer end of the regulating valve stem is provided with a connecting groove, and the rotating regulating rod is installed in the connecting groove.