Two-section rotary kiln roasting equipment

By setting up a cylinder in the two-stage rotary kiln roasting equipment to adjust the angle of rotary kiln one and adding multiple support structures to the rotary kiln two, the problem of easy blockage and fracture of the equipment is solved, and the stability and safety of the equipment are improved.

CN222544360UActive Publication Date: 2025-02-28万载志成实业有限公司
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Patent Information

Application Number
CN202421352693.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-02-28
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

The existing two-stage rotary kiln roasting equipment cannot adjust the angle of the rotary kiln when baking different materials, resulting in slow material transport or blockage. The second rotary kiln second lacks a support structure in the middle section, which is prone to fracture due to excessive material pressure.

Method used

A two-stage rotary kiln roasting equipment was designed, and the angle adjustment of rotary kiln one was achieved by setting two cylinders at the bottom of the support seat of the rotary kiln one; at the same time, multiple bearings and support plates were installed on the support frame of the rotary kiln two to ensure that the rotary kiln two is fully supported when the materials are sufficient.

Benefits of technology

It effectively solves the problem of easy blockage caused by the inability to adjust the angle of the rotary kiln, and uses a multiple support structure to prevent the rotary kiln from breaking due to excessive material pressure, improving the stability and safety of the equipment.

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Abstract

The utility model relates to the technical field of catalyst roasting equipment, in particular to two-section rotary kiln roasting equipment which comprises a supporting frame, a first rotary kiln, a second rotary kiln, a fixed supporting seat and an adjusting supporting seat, the end of the first rotary kiln and the end of the second rotary kiln are both rotationally connected with material guiding heads, and when the angle of the first rotary kiln needs to be adjusted, the angle of the first rotary kiln is adjusted. The two air cylinders installed on the adjusting supporting seat are started, the output ends of the air cylinders are pushed to the bottom face, the whole adjusting supporting seat is lifted, then base plates are added or reduced according to needs, the adjusting supporting seat is heightened or lowered by adjusting the number of the base plates, and the effect of changing the angle of the rotary kiln is achieved. The high-temperature-resistant organ plate can stretch or be compressed in the folding direction of the high-temperature-resistant organ plate, heat is prevented from being dissipated rapidly, materials are also prevented from flowing out of a gap between the feeding hopper and the discharging pipe, and the problem that an existing device is prone to being blocked due to the fact that the angle of the first rotary kiln cannot be adjusted is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of catalyst roasting equipment, in particular to a two-stage rotary kiln roasting equipment. Background Art

[0002] A rotary kiln refers to a rotating calcining kiln, which belongs to the category of building materials equipment. Rotary kilns can be divided into cement kilns, metallurgical chemical kilns and lime kilns according to the materials they process. Cement kilns are mainly used to calcine cement clinker, and are divided into two categories: dry process cement kilns and wet process cement kilns. Metallurgical chemical kilns are mainly used in the metallurgical industry for magnetization roasting of lean iron ore in steel mills, oxidation roasting of chromium and nickel iron ore, roasting of high-alumina vanadium ore in refractory plants, roasting of clinker and aluminum hydroxide in aluminum plants, and roasting of chromium ore sand and chromium ore powder in chemical plants. Lime kilns are used to roast active lime and light-burned dolomite for use in steel mills and ferroalloy plants.

[0003] At present, there is an existing two-stage rotary kiln roasting equipment (such as patent number: CN215063623U), which discloses a two-stage rotary kiln roasting equipment, including rotary kiln 1, rotary kiln 2 and a mounting frame, wherein the rotary kiln 1 is installed on the ground, the rotary kiln 2 is installed on the mounting frame, and the rotary kiln 2 is located directly above the rotary kiln 1, the heat inside the rotary kiln 1 is radiated to the rotary kiln 2, the ends of the rotary kiln 1 and the rotary kiln 2 are both provided with connecting ends, the connecting ends are rotatably connected to the rotary kiln 1 and the rotary kiln 2, the connecting ends on the rotary kiln 1 and the rotary kiln 2 are both provided with material guide ports, the material guide ports of the rotary kiln 1 and the rotary kiln 2 are connected by a material guide pipe, and are divided into upper and lower rotary kilns, and the upper and lower connecting parts are provided with material guide ports, the rotary kiln 2 can be used for catalyst drying, the rotary kiln 1 is used for catalyst roasting, and the heat generated by the heating of the rotary kiln 1 is radiated to the rotary kiln 2, which can be used for drying the rotary kiln 2, thereby reducing the length of a single cylinder.

[0004] However, during the implementation of the above technical solution, it was found that there were at least the following technical problems:

[0005] The rotary kiln of the existing device is directly installed on the bottom surface, and is not provided with an angle adjustment device. When different materials need to be baked, the rotary kiln needs to have different angles, otherwise the material transportation may be slow, which may cause the rotary kiln to be blocked. Therefore, the rotary kiln of the existing device has the risk of blockage.

[0006] Although the rotary kiln 2 of the existing device is installed on a mounting frame and has certain supports at both ends of the rotary kiln 2, no supporting device is provided in the middle section of the rotary kiln. When the rotary kiln 2 bakes materials, the middle section of the rotary kiln 2 will be under great pressure. If the middle section is not provided with a supporting structure, the rotary kiln 2 may not be able to withstand the pressure when there is a large amount of material inside, thereby breaking and disintegrating. Utility Model Content

[0007] 1. Technical issues to be resolved

[0008] In view of the deficiencies of the prior art, the utility model provides a two-stage rotary kiln roasting device to solve the technical problems of easy clogging and breakage and disintegration of the prior device.

[0009] (II) Technical solution

[0010] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:

[0011] A two-stage rotary kiln roasting equipment comprises a support frame, a rotary kiln 1 and a rotary kiln 2, the ends of the rotary kiln 1 and the rotary kiln 2 are both rotatably connected with a material guide head, and also comprises a fixed support seat and an adjustable support seat, two cylinders are arranged at the bottom of the adjustable support seat, a first docking groove is also provided at the axis center of the bottom surface of the adjustable support seat, a pad is placed at the bottom of the adjustable support seat, the pad is E-shaped, a docking head is fixedly connected at the axis center of the top surface of the pad, a second docking groove is provided at the axis center of the bottom surface of the pad, two support plates are fixedly connected to the inner wall of the support frame, bearings are fixedly connected to the middle sections of the two support plates, a fixed plate is also fixedly connected to the inner wall of the support frame, a bearing is fixedly connected to the top surface of the fixed plate, the rotary kiln 2 is fixedly sleeved in three bearings installed on the support frame, a feeding mechanism is arranged between the two material guide heads, and the feeding mechanism comprises a discharge pipe and a feed pipe.

[0012] Preferably, the docking head matches with the first docking groove.

[0013] Preferably, the discharge pipe is fixedly connected to a material guide head installed on the second rotary kiln, and the discharge pipe is arranged at the bottom of the material guide head.

[0014] Preferably, the feed pipe is fixedly connected to a material guide head installed on the rotary kiln, and the feed pipe is arranged on the top of the material guide head.

[0015] Preferably, one end of the feed pipe away from the first rotary kiln is fixedly connected with a feed funnel, the feed funnel is funnel-shaped, and one end of the discharge pipe away from the second rotary kiln extends into the inner side of the feed funnel.

[0016] Preferably, two high temperature resistant accordion plates are fixedly connected between the outer wall of the end of the discharge pipe away from the rotary kiln 2 and the inner wall of the end of the feed funnel away from the feed pipe, and the discharge pipe and the feed funnel are slidably connected.

[0017] (III) Beneficial effects

[0018] 1. The present application is provided with two cylinders. When the angle of the rotary kiln needs to be adjusted, the two cylinders installed on the adjustment support seat are started, and the output ends of the cylinders are pushed to the bottom surface to lift the adjustment support seat as a whole. Then, pads are added or reduced as needed. The adjustment support seat is raised or lowered by adjusting the number of pads to achieve the effect of changing the angle of the rotary kiln. When the angle of the rotary kiln changes, the positions of the feed pipe and the feed funnel will also change. Because a high-temperature resistant accordion plate is provided, the high-temperature resistant accordion plate can be stretched or compressed in its foldable direction. The high-temperature resistant accordion plate is used to seal the gap between the feed funnel and the discharge pipe to prevent heat from dissipating quickly and prevent materials from flowing out of the gap between the feed funnel and the discharge pipe, thereby solving the problem of easy clogging caused by the inability to adjust the angle of the rotary kiln in the existing device.

[0019] Second, the rotary kiln 2 is supported by bearings, and the support plate and the fixed plate provide support for the bearings. The multiple supports prevent the rotary kiln 2 from collapsing when adding more materials, thereby solving the problem that the rotary kiln 2 of the existing device is easy to break and disintegrate. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The above description is only an overview of the technical solution of the utility model. In order to more clearly understand the technical means of the utility model and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the utility model in conjunction with the accompanying drawings.

[0021] Figure 1 This is a side view of the overall structure of the device of the utility model;

[0022] Figure 2 It is a side view of the structure of the main body of the device of the utility model in a separated state;

[0023] Figure 3 This is a bottom view of the structure of the device of the utility model in a separated state;

[0024] Figure 4 This is a structural diagram of the support frame of the utility model;

[0025] Figure 5 This is a structural diagram of the feeding mechanism of the utility model.

[0026] Legend: 1. Support frame; 2. Rotary kiln one; 3. Rotary kiln two; 4. Fixed support seat; 5. Pad; 6. Material guide head; 7. Material feeding mechanism; 8. Bearing; 101. Support plate; 102. Fixed plate; 401. Adjustable support seat; 402. Cylinder; 403. First docking groove; 501. Second docking groove; 502. Butt joint; 701. Discharge pipe; 702. Feed pipe; 703. Feed funnel; 704. High temperature resistant accordion board. DETAILED DESCRIPTION

[0027] The embodiment of the present application provides a two-stage rotary kiln roasting device, which effectively solves the problem that the existing device is prone to clogging and breakage and disintegration.

[0028] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, the technical solution in the embodiment of the present application effectively solves the technical problems of easy clogging and fracture and disintegration of the existing device. The overall idea is as follows:

[0029] In view of the problems existing in the prior art, the utility model provides a two-stage rotary kiln roasting equipment, including a support frame 1, a rotary kiln 2 and a rotary kiln 3, the ends of the rotary kiln 2 and the rotary kiln 3 are rotatably connected with a material guide head 6, and also includes a fixed support seat 4 and an adjustable support seat 401, the bottom of the adjustable support seat 401 is provided with two cylinders 402, the bottom axis of the adjustable support seat 401 is also provided with a first docking groove 403, and a pad 5 is placed at the bottom of the adjustable support seat 401, the pad 5 is E-shaped, and the top axis of the pad 5 is A docking joint 502 is fixedly connected, a second docking groove 501 is opened at the axis center of the bottom surface of the pad 5, two support plates 101 are fixedly connected to the inner wall of the support frame 1, the middle sections of the two support plates 101 are fixedly connected with bearings 8, the inner wall of the support frame 1 is also fixedly connected with a fixed plate 102, and a bearing 8 is fixedly connected to the top surface of the fixed plate 102. The rotary kiln 2 3 is fixedly sleeved in the three bearings 8 installed on the support frame 1, and a feeding mechanism 7 is arranged between the two guide heads 6. The feeding mechanism 7 includes a discharge pipe 701 and a feed pipe 702.

[0030] The docking head 502 matches with the first docking groove 403 .

[0031] The discharge pipe 701 is fixedly connected to the material guide head 6 installed on the rotary kiln 2 3 , and the discharge pipe 701 is arranged at the bottom of the material guide head 6 .

[0032] The feed pipe 702 is fixedly connected to the material guide head 6 installed on the rotary kiln 2, and the feed pipe 702 is arranged on the top of the material guide head 6.

[0033] One end of the feed pipe 702 away from the rotary kiln 2 is fixedly connected to a feed funnel 703 , the feed funnel 703 is funnel-shaped, and one end of the discharge pipe 701 away from the rotary kiln 2 3 extends into the inner side of the feed funnel 703 .

[0034] Two high temperature resistant accordion plates 704 are fixedly connected between the outer wall of the end of the discharge pipe 701 away from the rotary kiln 2 3 and the inner wall of the end of the feed hopper 703 away from the feed pipe 702 , and the discharge pipe 701 and the feed hopper 703 are slidably connected.

[0035] The present application is provided with two cylinders 402. When the angle of the rotary kiln 2 needs to be adjusted, the two cylinders 402 installed on the adjustment support seat 401 are started, and the output end of the cylinder 402 is pushed to the bottom surface to lift the adjustment support seat 401 as a whole. Then, the pads 5 are added or reduced as needed. The adjustment support seat 401 is raised or lowered by adjusting the number of pads 5 to achieve the effect of changing the angle of the rotary kiln 2. When the angle of the rotary kiln 2 changes, the positions of the feed pipe 702 and the feed funnel 703 will also change. Because a high-temperature resistant accordion plate 704 is provided, the high-temperature resistant accordion plate 704 can be stretched or compressed in its foldable direction. The high-temperature resistant accordion plate 704 is used to seal the gap between the feed funnel 703 and the discharge pipe 701 to prevent heat from dissipating quickly and prevent materials from flowing out of the gap between the feed funnel 703 and the discharge pipe 701, thereby solving the problem of easy clogging caused by the inability to adjust the angle of the rotary kiln 2 in the existing device.

[0036] Working principle:

[0037] In the first step, when the angle of the rotary kiln 2 needs to be adjusted, the two cylinders 402 installed on the adjustment support seat 401 are started, and the output end of the cylinder 402 is pushed to the bottom surface to lift the adjustment support seat 401 as a whole, and then add or reduce the pads 5 as needed, and the adjustment support seat 401 is raised or lowered by adjusting the number of pads 5 to achieve the effect of changing the angle of the rotary kiln 2. When the angle of the rotary kiln 2 changes, the positions of the feed pipe 702 and the feed funnel 703 will also change, because a high temperature resistant accordion plate 704 is provided, and the high temperature resistant accordion plate 704 can be stretched or compressed in its foldable direction. The high temperature resistant accordion plate 704 is used to seal the gap between the feed funnel 703 and the discharge pipe 701 to prevent heat from dissipating quickly and prevent materials from flowing out of the gap between the feed funnel 703 and the discharge pipe 701.

[0038] In the second step, the rotary kiln 2 3 is supported by the bearing 8, and the support plate 101 and the fixed plate 102 provide support for the bearing 8. The multiple supports prevent the rotary kiln 2 3 from collapsing when more materials are added.

[0039] Finally, it should be noted that: Obviously, the above embodiments are only examples for clearly explaining the present invention, and are not intended to limit the implementation methods. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from this are still within the scope of protection of the present invention.

Claims

1. A two-stage rotary kiln roasting equipment, comprising a support frame (1), a rotary kiln 1 (2) and a rotary kiln 2 (3), wherein the ends of the rotary kiln 1 (2) and the rotary kiln 2 (3) are both rotatably connected to a material guide head (6), characterized in that: It also comprises a fixed support seat (4) and an adjustable support seat (401), the bottom of the adjustable support seat (401) is provided with two cylinders (402), the bottom surface of the adjustable support seat (401) is also provided with a first docking groove (403), a pad (5) is placed at the bottom of the adjustable support seat (401), the top surface of the pad (5) is fixedly connected with a docking head (502), the bottom surface of the pad (5) is provided with a second docking groove (501), the inner wall of the support frame (1) is fixedly connected with two support plates (101), the middle sections of the two support plates (101) are fixedly connected with bearings (8), the inner wall of the support frame (1) is also fixedly connected with a fixed plate (102), the top surface of the fixed plate (102) is fixedly connected with a bearing (8), the second rotary kiln (3) is fixedly sleeved in the three bearings (8), and a feeding mechanism (7) is provided between the two material guide heads (6); Wherein, the material conveying mechanism (7) comprises a material discharge pipe (701) and a material feed pipe (702).

2. A two-stage rotary kiln roasting equipment as claimed in claim 1, characterized in that: The docking head (502) matches the first docking groove (403).

3. A two-stage rotary kiln roasting equipment as claimed in claim 1, characterized in that: The discharge pipe (701) is fixedly connected to a material guide head (6) installed on the second rotary kiln (3), and the discharge pipe (701) is arranged at the bottom of the material guide head (6).

4. A two-stage rotary kiln roasting equipment as claimed in claim 1, characterized in that: The feed pipe (702) is fixedly connected to a material guide head (6) installed on the rotary kiln (2), and the feed pipe (702) is arranged on the top of the material guide head (6).

5. A two-stage rotary kiln roasting equipment as claimed in claim 1, characterized in that: One end of the feed pipe (702) away from the first rotary kiln (2) is fixedly connected to a feed hopper (703), and one end of the discharge pipe (701) away from the second rotary kiln (3) extends into the inner side of the feed hopper (703).

6. A two-stage rotary kiln roasting equipment as claimed in claim 5, characterized in that: Two high temperature resistant accordion plates (704) are fixedly connected between the outer wall of the end of the discharge pipe (701) away from the rotary kiln (3) and the inner wall of the end of the feed hopper (703) away from the feed pipe (702), and the discharge pipe (701) and the feed hopper (703) are slidably connected.

Citation Information

Patent Citations

  • Two-section rotary kiln roasting equipment

    CN215063623U