Positioning device for nondestructive testing of plate welding

By setting up hydraulic telescopic columns and limit rods at the bottom of the workbench of the plate welding detection device, the problem that traditional detection devices require manual adjustment of the plate position is solved, achieving a more efficient detection process and more stable plate fixation.

CN222545262UActive Publication Date: 2025-02-28YANTAI TONGRUI TESTING TECH SERVICE CO LTD
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Patent Information

Application Number
CN202420031875.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-08
Publication Date
2025-02-28
Estimated Expiration
2034-01-08

AI Technical Summary

Technical Problem

Traditional plate welding inspection devices require staff to manually adjust the plate position, which increases the workload of staff and reduces work efficiency.

Method used

A positioning device for non-destructive testing of sheet welding is designed. By fixing two hydraulic telescopic columns at the bottom of the workbench, they are controlled to shrink to adjust the angle of the sheet to facilitate detection. At the same time, use limit rods and limit columns to ensure the stability of the plate.

Benefits of technology

It reduces the operating time of manual adjustment of the board by staff, improves the efficiency of the workpiece, and ensures the stability of the board during inspection, avoiding the impact of the detection effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of plate welding detection devices, and discloses a positioning device for plate welding nondestructive testing, which comprises a working table, two hydraulic telescopic columns are fixedly arranged at the inner bottom of the working table, and fixed blocks are fixedly arranged at the top ends of the two hydraulic telescopic columns. And rotating rods are slidably arranged in the two fixing blocks, connecting plates are fixedly arranged on the outer sides of the two rotating rods, and cushion blocks are fixedly arranged at the top ends of the two pairs of connecting plates. According to the utility model, the two hydraulic telescopic columns are arranged at the inner bottom of the workbench and are arranged at the two sides of the interior of the workbench, and the two hydraulic telescopic columns are controlled to contract, so that the angle of a plate during detection can be adjusted, the plate can be conveniently detected by using the detection device, and the plate can be detected by using the device during detection; the manual adjustment and detection of a plate by a worker are avoided, the operation time of the worker can be reduced, and the tool efficiency can be improved at the same time.
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Description

Technical Field

[0001] The utility model relates to the field of plate welding detection devices, in particular to a positioning device for nondestructive detection of plate welding. Background Art

[0002] In the fields of petrochemicals, marine engineering, etc., welding is a common connection process used to connect different plates, castings, forgings and other materials. The quality of welded joints directly affects the safety and reliability of engineering structures, so non-destructive testing of welds is required to ensure that the welding quality meets the design and specification requirements.

[0003] Traditional plate welding detection devices usually place the plates on the top of the workbench, and then use the detection device to directly scan the plates for detection. The traditional detection method also requires workers to adjust the position of the plates when testing the plates, which increases the workload of the workers and reduces work efficiency.

[0004] Therefore, those skilled in the art provide a positioning device for non-destructive testing of plate welding to solve the problems raised in the above background technology. Utility Model Content

[0005] The purpose of the present utility model is to solve the shortcomings existing in the prior art, and to propose a positioning device for non-destructive testing of plate welding, which controls two hydraulic telescopic columns to retract, can adjust the angle of the plate during testing, and facilitate the use of the testing device to test the plate, avoiding the staff from manually adjusting the plate for testing, which can reduce the staff's operating time and improve the tooling efficiency.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A positioning device for nondestructive testing of plate welding, comprising a workbench, wherein two hydraulic telescopic columns are fixedly arranged at the inner bottom of the workbench, and the tops of the two hydraulic telescopic columns are fixedly arranged with fixed blocks, and the insides of the two fixed blocks are slidably provided with rotating rods, and the outer sides of the two rotating rods are fixedly provided with connecting plates, and the tops of the two pairs of connecting plates are fixedly provided with cushion blocks, and the inside of the workbench is fixedly provided with two limit rods, and the outer sides of the two limit rods are slidably provided with two mounting plates;

[0008] Through the above technical solution, the two hydraulic telescopic columns are controlled to retract, so that the angle of the plate during inspection can be adjusted, which makes it convenient to use the detection device to inspect the plate and avoids the staff from manually adjusting the plate for inspection. The two limit rods can be used to limit the mounting plate to ensure the stability of the plate during inspection.

[0009] Furthermore, the insides of the two mounting plates are both rotatably provided with limit columns, and the inner sides of the two limit columns are both fixedly provided with connection blocks;

[0010] Through the above technical solution, two limiting columns are installed and used inside the mounting plate, so that the connecting block can be stably rotated when the plate is adjusted.

[0011] Furthermore, a pair of sliders are slidably arranged inside the two connection blocks, and a clamping plate is fixedly arranged on the inner sides of the two pairs of sliders;

[0012] Through the above technical solution, a pair of sliding blocks are installed inside the connecting block to stabilize the rise and fall of the clamping plate, so that the clamping plate can be used to stably clamp the plate.

[0013] Furthermore, one-way threaded rods are rotatably arranged inside the two connecting blocks;

[0014] Through the above technical solution, the one-way threaded rod can be used to control the rise and fall of the clamp, so that the one-way threaded rod can be used to control the clamp to clamp the plate.

[0015] Furthermore, a hood is fixedly arranged on the front end surface of the workbench, a motor is fixedly arranged on the inner bottom of the hood, and a bidirectional threaded rod is fixedly arranged on the output end of the motor;

[0016] Through the above technical solution, the motor is fixed and protected by a machine cover, and the bidirectional threaded rod is driven to rotate by the motor, so that the two mounting plates can be moved inward or outward at the same time.

[0017] Furthermore, a mounting frame is fixedly provided on the rear end surface of the workbench, and a detection sensor is fixedly provided on the bottom end of the mounting frame;

[0018] Through the above technical solution, the detection sensor can be fixed by using the mounting frame, and the welding part of the plate can be detected by using the detection sensor.

[0019] Furthermore, support legs are fixedly arranged at the four corners of the bottom end of the workbench, and a control panel is fixedly arranged on the front end surface of the workbench;

[0020] Through the above technical solution, the device can be supported by supporting legs, and the motor and other devices can be controlled by the control panel, which is convenient for staff to use.

[0021] The utility model has the following beneficial effects:

[0022] 1. The utility model proposes a positioning device for non-destructive testing of plate welding. Two hydraulic telescopic columns are installed on the inner bottom of the workbench on both sides of the inner part of the workbench. The two hydraulic telescopic columns are controlled to retract, and the angle of the plate during testing can be adjusted, which is convenient for using the detection device to detect the plate. The device is used to detect the plate during testing, which avoids the staff manually adjusting the plate for testing, can reduce the staff's operation time, and can also improve the tooling efficiency. When using the device, two limit rods can be used to limit the mounting plate, which avoids the instability of the plate when the device clamps the plate, thereby affecting the detection effect.

[0023] 2. The utility model proposes a positioning device for non-destructive testing of plate welding, in which limit columns are installed inside a mounting plate. After the plate is fixed with a clamp, the angle of the plate is adjusted with a hydraulic telescopic column. The clamp can use the limit columns to stably adjust the plate. When clamping the plate, a motor is used to drive a bidirectional threaded rod to adjust the position of the mounting plate, thereby adjusting the position of the clamp, so that the device can conveniently clamp the plate for testing. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is an axonometric diagram of a positioning device for non-destructive testing of plate welding proposed by the utility model;

[0025] Figure 2 This is a bottom-up axonometric view of a positioning device for nondestructive testing of plate welding proposed by the utility model;

[0026] Figure 3 This is an axonometric view of the installation plate of a positioning device for non-destructive testing of plate welding proposed by the utility model;

[0027] Figure 4 This is an axonometric view of a connection block of a positioning device for non-destructive testing of plate welding proposed by the utility model;

[0028] Figure 5 A top-section isometric view of a workbench of a positioning device for nondestructive testing of plate welding proposed by the utility model;

[0029] Figure 6 The utility model discloses a side sectional view of a hood of a positioning device for nondestructive testing of plate welding.

[0030] Legend:

[0031] 1. Workbench; 2. Hydraulic telescopic column; 3. Fixed block; 4. Rotating rod; 5. Connecting plate; 6. Cushion block; 7. Limit rod; 8. Mounting plate; 9. Limit column; 10. Connecting block; 11. Slider; 12. Clamp; 13. One-way threaded rod; 14. Machine cover; 15. Motor; 16. Two-way threaded rod; 17. Mounting frame; 18. Detection sensor; 19. Support leg; 20. Control panel. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the specific implementation of the utility model to clearly and completely describe the technical solutions in the specific implementation of the utility model. Obviously, the specific implementation described is only a part of the specific implementation of the utility model, not all of the specific implementation. Based on the specific implementation of the utility model, all other specific implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0033] Reference Figure 1-6 The utility model provides a specific implementation manner: a positioning device for non-destructive testing of plate welding, comprising a workbench 1, two hydraulic telescopic columns 2 are fixedly arranged on the inner bottom of the workbench 1, and fixed blocks 3 are fixedly arranged on the tops of the two hydraulic telescopic columns 2. Rotating rods 4 are slidably arranged inside the two fixed blocks 3, and connecting plates 5 are fixedly arranged on the outer sides of the two rotating rods 4. Pads 6 are fixedly arranged on the tops of the two pairs of connecting plates 5. Two limit rods 7 are fixedly arranged inside the workbench 1, and two mounting plates 8 are slidably arranged on the outer sides of the two limit rods 7. The two hydraulic telescopic columns 2 are controlled to retract, and the angle of the plate during detection can be adjusted, which is convenient for using the detection device to detect the plate, avoiding the staff from manually adjusting the plate for detection, and using the two limit rods 7 to limit the mounting plate 8 to ensure the stability of the plate during detection.

[0034] Limiting columns 9 are rotatably provided inside the two mounting plates 8, and connecting blocks 10 are fixedly provided on the inner sides of the two limiting columns 9. The two limiting columns 9 are installed and used inside the mounting plates 8, so that the connecting blocks 10 can rotate stably when the plates are adjusted. A pair of sliders 11 are slidably provided inside the two connecting blocks 10, and clamps 12 are fixedly provided on the inner sides of the two pairs of sliders 11. The installation and use of a pair of sliders 11 inside the connecting blocks 10 can stabilize the rise and fall of the clamps 12, so that the clamps 12 can be used to stably clamp the plates. One-way threaded rods 13 are rotatably provided inside the two connecting blocks 10, and the rise and fall of the clamps 12 can be controlled by the one-way threaded rods 13, so that the clamps 12 can be controlled by the one-way threaded rods 13, so that the clamps 12 can clamp the plates, and a hood is fixedly provided on the front end surface of the workbench 1 14. A motor 15 is fixedly provided at the inner bottom of the hood 14, and a bidirectional threaded rod 16 is fixedly provided at the output end of the motor 15. The hood 14 is used to fix and protect the motor 15, and the motor 15 is used to drive the bidirectional threaded rod 16 to rotate, so that the two mounting plates 8 can be moved inward or outward at the same time. A mounting frame 17 is fixedly provided on the rear end surface of the workbench 1, and a detection sensor 18 is fixedly provided on the bottom end of the mounting frame 17. The detection sensor 18 can be fixed by using the mounting frame 17, and the detection sensor 18 can be used to detect the welding part of the plate. Support legs 19 are fixedly provided at the four corners of the bottom end of the workbench 1, and a control panel 20 is fixedly provided on the front end surface of the workbench 1. The device can be supported by using the support legs 19, and the motor 15 and other devices can be controlled by using the control panel 20, so that it is convenient for the staff to use.

[0035] Working principle: When in use, first use the control board 20 to control the motor 15 according to the size of the plate, so that the motor 15 drives the bidirectional threaded rod 16 to adjust the position of the mounting plate 8, thereby adjusting the position of the clamping plate 12. When it is adjusted to the approximate position, the plate is first placed on the top of the connecting block 10, and then the motor 15 is used to accurately adjust the position of the mounting plate 8, so that the device can stably clamp the plate, and then the unidirectional threaded rod 13 is used in conjunction with the clamping plate 12 to fix the plate. After the plate is fixed, use the control board 20 to start the detection sensor 18 to detect the welding position of the plate. When the angle of the plate needs to be adjusted during detection, use the control board 20 to control the two hydraulic telescopic columns 2, so that the hydraulic telescopic columns 2 are raised and retracted at the same time, so that the angle of the plate during detection can be adjusted, which is convenient for using the detection sensor 18 to detect the welding part of the plate.

[0036] Finally, it should be noted that the above is only a preferred specific implementation method of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned specific implementation methods, those skilled in the art can still modify the technical solutions recorded in the aforementioned specific implementation methods, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A positioning device for non-destructive testing of plate welding, comprising a workbench (1), characterized in that: Two hydraulic telescopic columns (2) are fixedly arranged at the inner bottom of the workbench (1), and fixed blocks (3) are fixedly arranged at the top ends of the two hydraulic telescopic columns (2). Rotating rods (4) are slidably arranged inside the two fixed blocks (3), and connecting plates (5) are fixedly arranged on the outer sides of the two rotating rods (4). Pads (6) are fixedly arranged on the top ends of the two pairs of connecting plates (5). Two limiting rods (7) are fixedly arranged inside the workbench (1), and two mounting plates (8) are slidably arranged on the outer sides of the two limiting rods (7).

2. A positioning device for nondestructive testing of plate welding according to claim 1, characterized in that: Limiting columns (9) are rotatably arranged inside the two mounting plates (8), and connecting blocks (10) are fixedly arranged on the inner sides of the two limiting columns (9).

3. A positioning device for nondestructive testing of plate welding according to claim 2, characterized in that: A pair of sliders (11) are slidably arranged inside the two connection blocks (10), and clamping plates (12) are fixedly arranged on the inner sides of the two pairs of sliders (11).

4. A positioning device for nondestructive testing of plate welding according to claim 2, characterized in that: One-way threaded rods (13) are rotatably arranged inside the two connection blocks (10).

5. The positioning device for nondestructive testing of plate welding according to claim 1, characterized in that: A hood (14) is fixedly provided on the front end surface of the workbench (1), a motor (15) is fixedly provided on the inner bottom of the hood (14), and a bidirectional threaded rod (16) is fixedly provided on the output end of the motor (15).

6. A positioning device for nondestructive testing of plate welding according to claim 1, characterized in that: A mounting frame (17) is fixedly arranged on the rear end surface of the workbench (1), and a detection sensor (18) is fixedly arranged on the bottom end of the mounting frame (17).

7. The positioning device for nondestructive testing of plate welding according to claim 1, characterized in that: Support legs (19) are fixedly arranged at the four corners of the bottom end of the workbench (1), and a control panel (20) is fixedly arranged on the front end surface of the workbench (1).