Motor test bench centering installation structure
By designing the centering installation structure of the motor test bench, including the centering support frame and the centering sleeve, the problem of difficulty in fast centering during installation of horizontal motors is solved, and the accuracy of the rapid centering and test data between the motor and the reference frame is achieved.
Patent Information
- Application Number
- CN202323584037.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-27
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2033-12-27
AI Technical Summary
When installing a horizontal motor, it is difficult to quickly center the reference frame of the motor test bench, which affects the accuracy of the test data.
A centering installation structure of the motor test bench is designed, including a centering support frame and a centering sleeve. The centering support frame consists of a reference plate and a horizontal support plate. The reference plate is provided with a first reference hole. Through the positioning hole of the centering sleeve, it is possible to quickly center the motor and the reference frame.
Through this installation structure, the horizontal motor and the motor test bench reference frame are quickly coordinated, which improves the accuracy of the test data and simplifies the installation process of the motor.
Smart Images

Figure CN222545355U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of motor test devices, in particular to a centering installation structure of a motor test bench. Background Art
[0002] At present, motor test benches are widely used in the industry to test motor load characteristics, efficiency, temperature rise, overload and other test items. Through motor bench tests, we can fully understand the working performance and reliability of motors, and provide important reference and guidance for motor design, improvement and use. During motor bench tests, the alignment of the motor under test and the load motor is crucial, which determines the accuracy of the final test data.
[0003] Most motors are installed vertically or horizontally. The housing of a vertically installed motor has a stopper, which can be used to match the stopper on the reference frame on the motor test bench to solve the problem of difficult centering. However, a horizontally installed motor is installed by foot, and the housing has no stopper. Therefore, it is difficult to quickly align the horizontal motor with the reference frame. Utility Model Content
[0004] The utility model aims to provide a motor test bench centering installation structure to solve the problem in the related art that it is difficult to quickly align a horizontal motor with a reference frame of a motor test bench.
[0005] The utility model provides a motor test bench centering installation structure, which includes:
[0006] A centering support frame, comprising a reference plate and a horizontal support plate fixed to each other, wherein the reference plate is provided with a first reference hole, and the reference plate is detachably connected to the reference frame so that a second reference hole of the reference frame along a first horizontal direction is coaxially arranged with the first reference hole;
[0007] A centering sleeve, the centering sleeve is inserted into the first reference hole, the centering sleeve is provided with a positioning hole, the axis of the positioning hole coincides with the axis of the first reference hole, the rotating shaft of the motor can be inserted into the positioning hole, and the diameter of the positioning hole is equal to the diameter of the rotating shaft, and the horizontal support plate can be fixedly connected to the mounting base of the motor along the vertical direction.
[0008] As an optimal technical solution for the centering and mounting structure of the motor test bench, the reference plate includes a transition flange and a reference sleeve, the transition flange is provided with a first stopper, the reference frame is provided with a second stopper, the first stopper is plugged into the second stopper so that the flange hole of the transition flange is coaxially arranged with the second reference hole, the transition flange is detachably connected to the reference frame, the reference sleeve is provided with a third stopper, the transition flange is provided with a fourth stopper, the third stopper is plugged into the fourth stopper, the axis of the first reference hole is coaxially arranged with the axis of the flange hole, the reference sleeve is detachably connected to the transition flange, and the horizontal support plate is fixed to the reference sleeve.
[0009] As a preferred technical solution for the centering installation structure of the motor test bench, the centering sleeve is sequentially inserted into the flange hole and the first reference hole and abuts against the inner wall of the flange hole and the inner wall of the first reference hole respectively.
[0010] As a preferred technical solution for the centering installation structure of the motor test bench, the centering sleeve is provided with a first threaded hole, and the first threaded hole is opposite to the reference sleeve;
[0011] It also includes a top screw bolt, which extends into the first threaded hole from a side of the centering sleeve away from the reference sleeve, and the length of the top screw bolt is greater than the length of the first threaded hole.
[0012] As a preferred technical solution for the centering installation structure of the motor test bench, the centering support frame also includes a first height adjustment member, which is arranged on a side of the horizontal support plate close to the motor, and is used to support the mounting base of the motor.
[0013] As a preferred technical solution for the centering installation structure of the motor test bench, the centering support frame also includes a second height adjustment member, which is used to be arranged on the bottom plate of the reference frame, and the second height adjustment member is used to support the horizontal support plate.
[0014] As an optimal technical solution for the centering installation structure of the motor test bench, the first height adjustment member is a bolt, which is screwed to the horizontal support plate, and the second height adjustment member is a bolt, which is used to be screwed to the base plate.
[0015] As a preferred technical solution for the centering installation structure of the motor test bench, the centering support frame further includes reinforcing ribs, and the reinforcing ribs are arranged at the connection between the reference plate and the horizontal support plate.
[0016] As an optimal technical solution for the centering installation structure of the motor test bench, the horizontal support plate is provided with a plurality of through holes, and the plurality of through holes are used to correspond one-to-one with the plurality of second threaded holes on the mounting base, and the connecting bolts pass through the through holes and are threadedly connected with the corresponding second threaded holes.
[0017] As a preferred technical solution for the centering installation structure of the motor test bench, both the reference plate and the horizontal support plate are provided with weight-reducing holes.
[0018] The beneficial effects of the utility model are:
[0019] The utility model provides a motor test bench centering installation structure, which includes a centering support frame and a centering sleeve. The centering support frame includes a reference plate and a horizontal support plate fixed to each other. The reference plate is provided with a first reference hole. The reference plate and the reference frame are detachably connected so that the second reference hole and the first reference hole of the reference frame along a first horizontal direction are coaxially arranged. The centering sleeve is inserted into the first reference hole. The centering sleeve is provided with a positioning hole. The axis of the positioning hole coincides with the axis of the first reference hole. The rotating shaft of the motor can be inserted into the positioning hole, and the diameter of the positioning hole is equal to the rotating shaft diameter of the motor. The horizontal support plate can be fixed to the mounting base of the motor along the vertical direction. Since the horizontal motor is not provided with an installation stop, it cannot be quickly centered and installed on the reference frame. Therefore, the reference plate is inserted into the second reference hole set in the first horizontal direction of the reference frame, so that the first reference hole and the second reference hole on the reference plate are coaxially arranged. Subsequently, the centering sleeve is inserted into the first reference hole, so that the axis of the positioning hole coincides with the axis of the first reference hole, and then the axis of the positioning hole coincides with the axis of the second reference hole. Since the diameter of the positioning hole is the same as the diameter of the motor shaft, after the motor shaft is inserted into the positioning hole, the axis of the motor shaft coincides with the axis of the second reference hole, thereby realizing the rapid alignment of the motor shaft and the shaft of the second reference hole of the reference frame. At the same time, the horizontal support plate can be fixedly connected to the mounting base of the motor in the vertical direction to realize the fixation of the motor and the reference frame. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 The structure diagram of the motor test bench centering installation structure in the embodiment of the utility model is shown in FIG. Figure 1 ;
[0021] Figure 2 It is an exploded schematic diagram of the centering installation structure of the motor test bench in the embodiment of the utility model;
[0022] Figure 3 The structure diagram of the motor test bench centering installation structure in the embodiment of the utility model is shown in FIG. Figure 2 ;
[0023] Figure 4 for Figure 3Sectional view at AA in the middle;
[0024] Figure 5 This is a schematic diagram of the structure of the transition flange in the embodiment of the utility model;
[0025] Figure 6 It is a schematic structural diagram of a reference sleeve and a horizontal support plate in an embodiment of the utility model.
[0026] In the figure:
[0027] X, first horizontal direction; Z, vertical direction;
[0028] 100, reference frame; 101, bottom plate; 102, vertical plate; 1021, second reference hole;
[0029] 200, motor; 201, rotating shaft; 202, mounting base;
[0030] 1. Centering support frame; 11. Reference plate; 111. Transition flange; 1111. First stopper; 1112. Flange hole; 112. Reference sleeve; 1121. First reference hole; 1122. Third stopper; 12. Horizontal support plate; 121. Through hole; 13. First height adjustment member; 14. Second height adjustment member; 15. Reinforcement rib; 16. Weight reduction hole;
[0031] 2. Centering sleeve; 21. Positioning hole; 22. First threaded hole. DETAILED DESCRIPTION
[0032] The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0033] In the description of the present invention, it should be noted that the orientations or positional relationships indicated by the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. Among them, the terms "first position" and "second position" are two different positions, and the first feature "above", "above" and "above" the second feature include the first feature being directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. The first feature "below", "below" and "below" the second feature include the first feature being directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0034] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0035] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0036] like Figures 1 to 6As shown, the present embodiment provides a motor test bench centering installation structure, which includes a centering support frame 1 and a centering sleeve 2. The centering support frame 1 includes a reference plate 11 and a horizontal support plate 12 fixed to each other. The reference plate 11 is provided with a first reference hole 1121. The reference plate 11 is detachably connected to the reference frame 100 so that the second reference hole 1021 and the first reference hole 1121 of the reference frame 100 along the first horizontal direction X are coaxially arranged; the centering sleeve 2 is inserted into the first reference hole 1121, and the centering sleeve 2 is provided with a positioning hole 21. The axis of the positioning hole 21 coincides with the axis of the first reference hole 1121. The rotating shaft 201 of the motor 200 can be inserted into the positioning hole 21, and the diameter of the positioning hole 21 is equal to the diameter of the rotating shaft 201 of the motor 200. The horizontal support plate 12 can be fixed to the mounting base 202 of the motor 200 along the vertical direction Z. Since the horizontal motor 200 is not provided with a mounting stop, it cannot be quickly installed on the reference frame 100 in a centered manner. Therefore, the reference plate 11 is inserted into the second reference hole 1021 provided along the first horizontal direction X of the reference frame 100, so that the first reference hole 1121 on the reference plate 11 is coaxially arranged with the second reference hole 1021. Subsequently, the centering sleeve 2 is inserted into the first reference hole 1121 so that the axis of the positioning hole 21 coincides with the axis of the first reference hole 1121, thereby aligning the axis of the positioning hole 21 with the axis of the second reference hole 1021. Overlap. Since the diameter of the positioning hole 21 is the same as the diameter of the rotating shaft 201 of the motor 200, after the rotating shaft 201 of the motor 200 is inserted into the positioning hole 21, the axis of the rotating shaft 201 of the motor 200 overlaps with the axis of the second reference hole 1021, thereby achieving rapid alignment of the rotating shaft 201 of the motor 200 and the rotating shaft 201 of the second reference hole 1021 of the reference frame 100. At the same time, the horizontal support plate 12 can be fixedly connected to the mounting base 202 of the motor 200 along the vertical direction Z to achieve fixation of the motor 200 and the reference frame 100.
[0037] Optionally, the reference plate 11 includes a transition flange 111 and a reference sleeve 112, the transition flange 111 is provided with a first stopper 1111, the reference frame 100 is provided with a second stopper, the first stopper 1111 is plugged with the second stopper to realize that the flange hole 1112 of the transition flange 111 is coaxially arranged with the second reference hole 1021, the transition flange 111 is detachably connected to the reference frame 100, the reference sleeve 112 is provided with a third stopper 1122, the transition flange 111 is provided with a fourth stopper, the third stopper 1122 is plugged with the fourth stopper, the axis of the first reference hole 1121 is coaxially arranged with the axis of the flange hole 1112, the reference sleeve 112 is detachably connected to the transition flange 111, and the horizontal support plate 12 is fixedly connected to the reference sleeve 112. In this embodiment, the reference frame 100 is usually designed to be a structure for installing a vertical motor through a stopper, so it cannot realize the rapid centering of a horizontal motor. In addition, the second reference hole 1021 of this type of reference frame 100 has a larger aperture, and the reference plate 11 of the centering support frame 1 is too small, so it cannot be directly fixed to the reference frame 100. For this reason, the existing transition flange 111 is used to realize the fixation of the centering support frame 1 and the reference frame 100. Specifically, the first stop 1111 is coaxially arranged with the flange hole 1112 of the transition flange 111, and the second stop is coaxially arranged with the second reference hole 1021. One of the first stop 1111 and the second stop is a male stop, and the other is a female stop. When the first stop 1111 and the second stop are plugged, the second reference hole 1021 and the flange hole 1112 are coaxially arranged. A plurality of first mounting holes are arranged circumferentially of the transition flange 111, and a plurality of bolts pass through the plurality of first mounting holes one by one and are screwed with a plurality of first locking screw holes one by one on the reference frame 100. Specifically, the second stop is the second reference hole 1021.
[0038] Specifically, the third stop 1122 is coaxially arranged with the first reference hole 1121 of the reference sleeve 112, and the fourth stop is coaxially arranged with the flange hole 1112 of the transition flange 111. One of the third stop 1122 and the fourth stop is a male stop, and the other is a female stop. When the third stop 1122 and the fourth stop are plugged, the first reference hole 1121 and the flange hole 1112 are coaxially arranged. The reference sleeve 112 is provided with a plurality of second mounting holes in a circumferential direction, and a plurality of bolts pass through the plurality of second mounting holes in a one-to-one correspondence and are screwed with a plurality of second locking screw holes in a one-to-one correspondence on the transition flange 111. Specifically, the fourth stop is the flange hole 1112.
[0039] Optionally, the centering sleeve 2 is sequentially provided in the flange hole 1112 and the first reference hole 1121 and respectively abuts against the inner wall of the flange hole 1112 and the inner wall of the first reference hole 1121. In this embodiment, the above arrangement can ensure that the axis of the positioning hole 21 and the axis of the second reference hole 1021 are collinear.
[0040] Optionally, the centering sleeve 2 is provided with a first threaded hole 22, and the first threaded hole 22 is opposite to the reference sleeve 112; the motor test bench centering installation structure also includes a top screw bolt, which extends into the first threaded hole 22 from the side of the centering sleeve 2 away from the reference sleeve 112, and the length of the top screw bolt is greater than the length of the first threaded hole 22. In this embodiment, the diameter of the flange hole 1112 is greater than the diameter of the first reference hole 1121. Therefore, when the centering sleeve 2 is sequentially inserted into the flange hole 1112 and the second installation hole, the centering sleeve 2 is opposite to the reference sleeve 112 along the first horizontal direction X, and the top screw bolt extends into the first threaded hole 22 from the side of the centering sleeve 2 away from the reference sleeve 112. Since the length of the top screw bolt is greater than the length of the first threaded hole 22, when the top screw bolt abuts against the reference sleeve 112, the top screw bolt is continuously screwed, so that the centering sleeve 2 can be disengaged from the flange hole 1112 and the second reference hole 1021. Specifically, a plurality of first threaded holes 22 are provided and arranged around the circumference of the centering sleeve 2 , a plurality of top screw bolts are provided, and the plurality of top screw bolts are arranged in one-to-one correspondence with the plurality of first threaded holes 22 .
[0041] Optionally, the centering support frame 1 further includes a first height adjustment member 13, which is disposed on a side of the horizontal support plate 12 close to the motor 200, and is used to support the mounting base 202 of the motor 200. In this embodiment, since the sizes of the housings of motors 200 of different models are different, in order to improve the adaptability of the centering mounting structure of the motor test bench, a first height adjustment member 13 is disposed on a side of the horizontal support plate 12 close to the motor 200, and the first height adjustment member 13 supports the mounting base 202 of the motor 200 along the vertical direction Z.
[0042] Optionally, the centering support frame 1 also includes a second height adjustment member 14, which is used to be set on the bottom plate 101 of the reference frame 100, and the second height adjustment member 14 is used to support the horizontal support plate 12. In this embodiment, in order to improve the support stability of the horizontal support plate 12 on the mounting base 202 of the motor 200, the second height adjustment member 14 is set between the bottom plate 101 of the reference frame 100 and the horizontal support plate 12 to improve the strength of the horizontal support plate 12, and the weight of the motor 200 to be measured and the weight of the centering support frame 1 are transferred to the bottom plate 101 of the reference frame 100 through the second height adjustment member 14, which can effectively avoid the generation of vibration during operation. Specifically, the reference frame 100 includes a vertical plate 102 and a bottom plate 101 that are fixed to each other and surrounded in an L shape, the bottom plate 101 is located in a horizontal plane, the vertical plate 102 is set along the vertical direction Z, and the second reference hole 1021 is located on the vertical plate 102.
[0043] As for the specific structure of the first height adjustment member 13 and the second height adjustment member 14, optionally, the first height adjustment member 13 is a bolt, the first height adjustment member 13 is screwed to the horizontal support plate 12, and the second height adjustment member 14 is a bolt, the second height adjustment member 14 is used to be screwed to the bottom plate 101. In this embodiment, the support force of the first height adjustment member 13 on the mounting base 202 of the motor 200 is adjusted by rotating the first height adjustment member 13; the support force of the second height adjustment member 14 on the horizontal support plate 12 is adjusted by rotating the second height adjustment member 14.
[0044] Optionally, the centering support frame 1 further comprises a reinforcing rib 15, which is arranged at the connection between the reference plate 11 and the horizontal support plate 12. In this embodiment, this arrangement can strengthen the connection strength between the reference plate 11 and the horizontal support plate 12.
[0045] Optionally, the horizontal support plate 12 is provided with a plurality of through holes 121, and the plurality of through holes 121 are used to correspond one-to-one with the plurality of second threaded holes on the mounting base 202, and the bolts pass through the through holes 121 and are screwed with the corresponding second threaded holes. In this embodiment, the above arrangement can realize a quick and detachable connection between the mounting base 202 of the motor 200 and the horizontal support plate 12. Specifically, the through holes 121 are waist-shaped holes arranged along the first horizontal direction X.
[0046] Optionally, both the reference plate 11 and the horizontal support plate 12 are provided with weight-reducing holes 16. In this embodiment, this arrangement can reduce the overall weight of the motor test bench centering installation structure, thereby reducing the stress on the reference frame 100.
[0047] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the implementation methods of the present invention. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all implementation methods here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included in the protection scope of the claims of the present invention.
Claims
1. The motor test bench centering installation structure is characterized by: include: A centering support frame (1) comprises a reference plate (11) and a horizontal support plate (12) fixed to each other, wherein the reference plate (11) is provided with a first reference hole (1121), and the reference plate (11) is detachably connected to the reference frame (100) so that a second reference hole (1021) of the reference frame (100) along a first horizontal direction (X) and the first reference hole (1121) are coaxially arranged; A centering sleeve (2), the centering sleeve (2) is inserted into the first reference hole (1121), the centering sleeve (2) is provided with a positioning hole (21), the axis of the positioning hole (21) coincides with the axis of the first reference hole (1121), the rotating shaft (201) of the motor (200) can be inserted into the positioning hole (21), and the diameter of the positioning hole (21) is equal to the diameter of the rotating shaft (201), and the horizontal support plate (12) can be fixedly connected to the mounting base (202) of the motor (200) along the vertical direction (Z).
2. The motor test bench centering installation structure according to claim 1 is characterized in that: The reference plate (11) comprises a transition flange (111) and a reference sleeve (112); the transition flange (111) is provided with a first stopper (1111); the reference frame (100) is provided with a second stopper; the first stopper (1111) is plugged into the second stopper so that the flange hole (1112) of the transition flange (111) and the second reference hole (1021) are coaxially arranged; the transition flange (111) and the reference frame (100) are connected to each other. The connection is detachable, the reference sleeve (112) is provided with a third stop (1122), the transition flange (111) is provided with a fourth stop, the third stop (1122) is plugged into the fourth stop, the axis of the first reference hole (1121) is coaxial with the axis of the flange hole (1112), the reference sleeve (112) and the transition flange (111) are detachably connected, and the horizontal support plate (12) is fixedly connected to the reference sleeve (112).
3. The motor test bench centering installation structure according to claim 2, characterized in that: The centering sleeve (2) is sequentially inserted into the flange hole (1112) and the first reference hole (1121) and abuts against the inner wall of the flange hole (1112) and the inner wall of the first reference hole (1121) respectively.
4. The motor test bench centering installation structure according to claim 3 is characterized in that: The centering sleeve (2) is provided with a first threaded hole (22), and the first threaded hole (22) is opposite to the reference sleeve (112); It also includes a top screw bolt, which extends into the first threaded hole (22) from a side of the centering sleeve (2) away from the reference sleeve (112), and the length of the top screw bolt is greater than the length of the first threaded hole (22).
5. The motor test bench centering installation structure according to claim 1, characterized in that: The centering support frame (1) further comprises a first height adjustment member (13), wherein the first height adjustment member (13) is arranged on a side of the horizontal support plate (12) close to the motor (200), and the first height adjustment member (13) is used to support a mounting base (202) of the motor (200).
6. The motor test bench centering installation structure according to claim 5, characterized in that: The centering support frame (1) further comprises a second height adjustment member (14), wherein the second height adjustment member (14) is used to be arranged on the bottom plate (101) of the reference frame (100), and the second height adjustment member (14) is used to support the horizontal support plate (12).
7. The motor test bench centering installation structure according to claim 6, characterized in that: The first height adjustment member (13) is a bolt, and the first height adjustment member (13) is screwed to the horizontal support plate (12); the second height adjustment member (14) is a bolt, and the second height adjustment member (14) is used to be screwed to the bottom plate (101).
8. The motor test bench centering installation structure according to claim 1, characterized in that: The centering support frame (1) further comprises a reinforcing rib (15), wherein the reinforcing rib (15) is arranged at the connection between the reference plate (11) and the horizontal support plate (12).
9. The motor test bench centering installation structure according to claim 1, characterized in that: The horizontal support plate (12) is provided with a plurality of through holes (121), the plurality of through holes (121) being used to correspond one-to-one with a plurality of second threaded holes on the mounting base (202), and the connecting bolts pass through the through holes (121) and are screwed to the corresponding second threaded holes.
10. The motor test bench centering installation structure according to claim 1, characterized in that: The reference plate (11) and the horizontal support plate (12) are both provided with weight-reducing holes (16).