Automatic magnetizer

By designing an automatic magnetic charging machine, the conveyor belt and magnetic charging parts combined with the driving of electric jaws and threaded rods, the automatic grabbing, moving and magnetic charging operations of magnetic materials are realized, solving the problem of low automation in the prior art and improving production efficiency and safety.

CN222546049UActive Publication Date: 2025-02-28宁波平恒磁材有限公司
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Patent Information

Application Number
CN202421040955.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2025-02-28
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

The existing automatic magnetic charging machines have a low degree of automation and require manual transfer of magnetic charging materials, resulting in low production efficiency and operating risks.

Method used

An automatic magnetic charging machine is designed, using a combination of conveyor belt and magnetic charging parts to realize automatic grabbing, moving and magnetic charging operations of magnetic materials through the driving of electric jaws and threaded rods.

Benefits of technology

It improves production efficiency, reduces the complexity and error rate of manual operation, reduces safety risks during operation, and improves overall work safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic magnetizer, which belongs to the technical field of magnetizers and comprises a conveyor belt and a magnetizing piece, a platform piece is arranged at the top of the conveyor belt, a clamping piece is arranged on one side of each lifting piece and used for clamping magnetized materials, the magnetizing piece is arranged at the top end of the platform piece, and the two lifting pieces are respectively arranged on two sides of the magnetizing piece. And a moving part is arranged on one side of the magnetizing part. Lifting of the electric clamping jaws is controlled through the first driving part so that magnetized materials on the conveying belt can be grabbed, then the second driving part drives the threaded rod to rotate, the electric clamping jaws drive the magnetized materials to move to the magnetizing base through the connecting plate, magnetizing operation is conducted, and when the magnetized materials are taken by the electric clamping jaw on the left side, the magnetized materials are taken by the electric clamping jaw on the right side. When the magnetized materials are conveyed, the magnetized materials can be taken by the electric clamping jaw on the right side and separated from the magnetizing base, the magnetized materials are grabbed and placed by the electric clamping jaw on the left side, and the magnetized materials can be grabbed and placed on the conveying belt again by the electric clamping jaw on the right side and conveyed by the conveying belt.
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Description

Technical Field

[0001] The utility model relates to the technical field of magnetizers, in particular to an automatic magnetizer. Background Art

[0002] Automatic magnetizer is an important industrial equipment, which is widely used in many fields. It plays a vital role in motor manufacturing, magnetic material manufacturing, electronic equipment manufacturing and automobile manufacturing. In motor manufacturing, automatic magnetizer can magnetize the magnet and excitation coil of the motor to make the motor achieve the expected magnetic properties. In the process of magnetic material manufacturing, magnetizer can improve the magnetization strength and magnetic energy product of these materials, so that they are widely used in electronic and electrical fields.

[0003] At present, when some automatic magnetizing machines are in use, the magnetized materials are manually transferred to the magnetizing area of ​​the automatic magnetizing machine for magnetizing operation. The degree of automation is low, and manual material transfer requires time and labor. Especially in a large-scale production environment, this operation method may lead to low production efficiency, and the magnetizing operation itself has certain dangers. If the operation is improper, it may cause harm to the operator. Therefore, an automatic magnetizing machine is proposed. Utility Model Content

[0004] The utility model aims to provide an automatic magnetizing machine to solve the problem in the above background technology that the degree of automation is low and manual material transfer requires time and labor, especially in a large-scale production environment, this operation mode may lead to low production efficiency.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] An automatic magnetizing machine comprises a conveyor belt and a magnetizing component, wherein a platform component is arranged on the top of the conveyor belt;

[0007] Two lifting members, one side of the lifting member is provided with a clamping member for clamping the magnetized material, the magnetizing member is placed on the top of the platform member, the two lifting members are respectively placed on both sides of the magnetizing member, and one side of the magnetizing member is provided with a moving member.

[0008] Preferably, the platform member includes a top plate fixed to the top of the conveyor belt, and a through hole is opened on the surface of the top plate.

[0009] Preferably, the magnetizing component includes a magnetizing device installed on the top of the top plate, and a magnetizing base is installed in the middle of the top of the top plate.

[0010] Preferably, the lifting member comprises a vertical plate fixed to the inner wall of the through hole, and a sliding groove is provided on the surface of the vertical plate.

[0011] Preferably, a driving part 1 is installed at the bottom of one side wall of the vertical plate.

[0012] Preferably, the clamping member comprises a horizontal plate disposed on one side of the vertical plate, and an electric clamping claw is installed on one side of the bottom end of the horizontal plate.

[0013] Preferably, a sliding block is fixedly connected to one side wall of the transverse plate, and the sliding block is slidably connected to the inner cavity of the sliding groove.

[0014] Preferably, the moving part includes a back plate fixed to the back of the magnetizing device, and a second driving part is installed at one end of the back plate.

[0015] Preferably, the output shaft of the second driving unit movably penetrates the surface of the rear plate and is transmission-connected to a threaded rod, one end of the threaded rod is rotationally connected to the inner wall of the rear plate, a pair of connecting plates are threadedly sleeved on the surface of the threaded rod, and the connecting plates are fixedly connected to the surface of the vertical plate on the same side.

[0016] Preferably, it also includes a guide member placed on one side of the conveyor belt surface, the guide member includes a pair of engaging grooves opened on one side of the top end of the conveyor belt and two guide plates, one end of the two guide plates is fixedly connected with an engaging block, and the engaging block is engaged with the inner cavity of the engaging groove.

[0017] Compared with the prior art, the utility model has the following beneficial effects:

[0018] The driving unit 1 controls the lifting and lowering of the electric gripper to grab the magnetized material on the conveyor belt, and then the driving unit 2 drives the threaded rod to rotate, and the electric gripper drives the magnetized material to move to the magnetizing base through the connecting plate to perform the magnetizing operation. When the electric gripper on the left side takes the magnetized material, the electric gripper on the right side will take the magnetized material and detach it from the magnetizing base. The electric gripper on the left side grabs and places the magnetized material, and the electric gripper on the right side grabs the magnetized material and places it back on the conveyor belt to transfer it and enter the next operation step, thus realizing the automatic grabbing, moving and magnetizing operations of the magnetized material, which not only improves the production efficiency, but also reduces the complexity and error rate of manual operation. By reducing manual participation, the safety risks in the operation process are reduced, and the overall work safety is improved.

[0019] By providing two guide plates, the magnetized materials falling on the conveyor belt can be guided, and the engaging block is engaged with the engaging groove, which facilitates the disassembly of the two guide plates. Through the guidance of the guide plates, the magnetized materials can move along a predetermined path, avoiding possible deviation or scattering of the materials during the conveying process, thereby ensuring that the electric gripper can smoothly grasp the materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0022] Figure 2 It is a rear view structural schematic diagram of the utility model;

[0023] Figure 3 This is a schematic diagram of the structure of the lifting member and the clamping member of the utility model;

[0024] Figure 4 This is a schematic diagram of the structure of the utility model when magnetized materials are placed;

[0025] Figure 5 This is a schematic diagram of the structure of one of the electric clamps of the utility model when it moves downward;

[0026] Figure 6 It is a schematic diagram of the disassembled structure of the guide member of the utility model.

[0027] Explanation of the figure numbers: 1. Conveyor belt; 2. Platform member; 21. Top plate; 22. Through hole; 3. Magnetizing member; 31. Magnetizing device; 32. Magnetizing base; 4. Lifting member; 41. Vertical plate; 42. Slide; 43. Driving unit 1; 5. Clamping member; 51. Horizontal plate; 52. Electric clamp; 53. Sliding block; 6. Moving member; 61. Back plate; 62. Driving unit 2; 63. Threaded rod; 64. Connecting plate; 7. Guide member; 71. Engaging groove; 72. Guide plate; 73. Engaging block. DETAILED DESCRIPTION

[0028] The utility model is described in further detail below in conjunction with the accompanying drawings.

[0029] The following description is used to disclose the utility model so that those skilled in the art can implement the utility model. The preferred embodiments described below are only examples, and those skilled in the art can think of other obvious variations. The basic principles of the utility model defined in the following description can be used for other implementation schemes, variations, improvements, equivalent schemes, and other technical solutions that do not deviate from the spirit and scope of the utility model.

[0030] Those skilled in the art should understand that, in the disclosure of the present invention, the directions or positions indicated by the terms "longitudinal", "lateral", "up", "down", "left", "right", "front", "back", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc. are based on the directions or positional relationships shown in the accompanying drawings, which are only simplified descriptions for the convenience of describing the present invention, and do not indicate or imply that the device or component referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, the above terms should not be understood as limitations on the present invention.

[0031] It is to be understood that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element may be one, while in another embodiment, the number of the element may be multiple, and the term "one" should not be understood as a limitation on the quantity. Example

[0032] See also Figure 1-Figure 6 , an automatic magnetizing machine, comprising a conveyor belt 1 and a magnetizing member 3, wherein a platform member 2 is arranged on the top of the conveyor belt 1;

[0033] There are two lifting members 4, one side of which is provided with a clamping member 5 for clamping the magnetized material. The magnetizing member 3 is placed on the top of the platform member 2, and the two lifting members 4 are respectively placed on both sides of the magnetizing member 3. A moving member 6 is provided on one side of the magnetizing member 3.

[0034] It should be supplemented that the platform member 2 includes a top plate 21 fixed to the top of the conveyor belt 1, a through hole 22 is opened on the surface of the top plate 21, the magnetizing member 3 includes a magnetizing device 31 installed on the top of the top plate 21, and a magnetizing base 32 is installed in the middle of the top of the top plate 21.

[0035] It should be noted that the position of the through hole 22 corresponds to the trajectory of the magnetized material moving on the conveyor belt 1, which facilitates the subsequent electric clamp 52 to clamp the material on the conveyor belt 1 for magnetization operation. The magnetization equipment 31 and the magnetization base 32 are existing technologies and are used for automatic magnetization of materials.

[0036] Furthermore, the lifting member 4 includes a vertical plate 41 fixed to the inner wall of the through hole 22, the two vertical plates 41 are symmetrically distributed, a slide groove 42 is opened on the surface of the vertical plate 41, a driving part 43 is installed at the bottom of one side wall of the vertical plate 41, and the driving part 43 is specifically a cylinder, which provides a driving force for the lifting of the electric clamp 52, and the clamping member 5 includes a horizontal plate 51 placed on one side of the vertical plate 41, the two horizontal plates 51 are symmetrically distributed, and an electric clamp 52 is installed on one side of the bottom end of the horizontal plate 51, and the two electric clamps 52 are symmetrically distributed, which is a prior art and is used to grab materials on the conveyor belt 1, and a slider 53 is fixedly connected to one side wall of the horizontal plate 51, and the slider 53 is slidably connected to the inner cavity of the slide groove 42, and between the slider 53 and the slide groove Under the action of 42, the stability of the electric clamp 52 during movement is ensured, and the role of limiting guidance is played. The moving part 6 includes a rear plate 61 fixed to the back of the magnetizing device 31. The rear plate 61 is U-shaped. A driving part 62 is installed at one end of the rear plate 61. The driving part 62 is specifically a motor, which provides driving force for the rotation of the threaded rod 63. The output shaft of the driving part 62 movably penetrates the surface of the rear plate 61 and is transmission-connected with the threaded rod 63. One end of the threaded rod 63 is rotationally connected to the inner wall of the rear plate 61. A pair of connecting plates 64 are threadedly sleeved on the surface of the threaded rod 63. The connecting plate 64 is fixedly connected to the surface of the vertical plate 41 on the same side, so that the two electric clamps 52 can move to one side at the same time.

[0037] Among them, when the material is conveyed to the electric clamp 52 on the left side by the conveyor belt 1, the control driving part 43 allows the electric clamp 52 to move downward, and then allows part of its clamp to pass through the inner cavity of the through hole 22 to clamp the material on the conveyor belt 1, and then the driving part 43 allows the electric clamp 52 and the material thereon to move to a certain height again. At this time, the control driving part 62 allows the threaded rod 63 to rotate, and the electric clamp 52 will drive the material to move to the upper part of the magnetizing base 32, and then the control driving part 43 allows the electric clamp 52 to place the material on the magnetizing base 32, and the electric clamp 52 immediately moves back to its original position and detaches from the upper part of the magnetizing base 32, and the magnetizing device 31 will magnetize the material. After completion, the magnetized material is grabbed by the electric clamp 52 on the right and placed on the conveyor belt 1 for transmission.

[0038] Furthermore, it also includes a guide member 7 placed on one side of the surface of the conveyor belt 1, and the guide member 7 includes a pair of snap-fit ​​grooves 71 and two guide plates 72 opened on one side of the top end of the conveyor belt 1, and one end of the two guide plates 72 is fixedly connected with a snap-fit ​​block 73, and the snap-fit ​​block 73 is snap-fitted with the inner cavity of the snap-fit ​​groove 71.

[0039] Before the material is processed, the guide plate 72 is installed on one side of the conveyor belt 1 through the locking block 73 and the locking groove 71 to limit and guide the material thereon so that the magnetized material can move along a predetermined path, ensuring that the electric gripper 52 can smoothly grab the material.

[0040] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0041] Those skilled in the art should understand that the embodiments of the present invention described above and shown in the accompanying drawings are only examples and do not limit the present invention. The purpose of the present invention has been fully and effectively achieved. The functions and structural principles of the present invention have been demonstrated and explained in the embodiments. Without departing from the principles, the embodiments of the present invention may be deformed or modified in any way.

Claims

1. An automatic magnetizing machine, characterized in that: include: A conveyor belt (1) and a magnetizing member (3), wherein a platform member (2) is provided on the top of the conveyor belt (1); Two lifting members (4), one side of each lifting member (4) is provided with a clamping member (5) for clamping the magnetized material, the magnetizing member (3) is placed on the top of the platform member (2), the two lifting members (4) are respectively placed on both sides of the magnetizing member (3), and one side of each magnetizing member (3) is provided with a moving member (6).

2. An automatic magnetizing machine according to claim 1, characterized in that: The platform member (2) comprises a top plate (21) fixed to the top end of the conveyor belt (1), and a through hole (22) is provided on the surface of the top plate (21).

3. An automatic magnetizing machine according to claim 2, characterized in that: The magnetizing member (3) comprises a magnetizing device (31) installed at the top of the top plate (21), and a magnetizing base (32) is installed in the middle of the top of the top plate (21).

4. The automatic magnetizing machine according to claim 1, characterized in that: The lifting member (4) comprises a vertical plate (41) fixed to the inner wall of the through hole (22), and a sliding groove (42) is provided on the surface of the vertical plate (41).

5. An automatic magnetizing machine according to claim 4, characterized in that: A driving part 1 (43) is installed at the bottom of one side wall of the vertical plate (41).

6. An automatic magnetizing machine according to claim 4, characterized in that: The clamping member (5) comprises a horizontal plate (51) disposed on one side of the vertical plate (41), and an electric clamping claw (52) is installed on one side of the bottom end of the horizontal plate (51).

7. An automatic magnetizing machine according to claim 6, characterized in that: A sliding block (53) is fixedly connected to one side wall of the transverse plate (51), and the sliding block (53) is slidably connected to the inner cavity of the sliding groove (42).

8. The automatic magnetizing machine according to claim 3, characterized in that: The moving part (6) comprises a rear plate (61) fixed to the back of the magnetizing device (31), and a second driving part (62) is mounted on one end of the rear plate (61).

9. An automatic magnetizing machine according to claim 8, characterized in that: The output shaft of the second driving part (62) movably penetrates the surface of the rear plate (61) and is drivingly connected to a threaded rod (63); one end of the threaded rod (63) is rotatably connected to the inner wall of the rear plate (61); a pair of connecting plates (64) are threadedly sleeved on the surface of the threaded rod (63); and the connecting plates (64) are fixedly connected to the surface of the vertical plate (41) on the same side.

10. The automatic magnetizing machine according to claim 1, characterized in that: It also includes a guide member (7) disposed on one side of the surface of the conveyor belt (1), the guide member (7) including a pair of engaging grooves (71) opened on one side of the top end of the conveyor belt (1) and two guide plates (72), one end of each of the two guide plates (72) being fixedly connected with an engaging block (73), the engaging block (73) being engaged with the inner cavity of the engaging groove (71).