Winding device of three-needle type straight bar winding machine

By introducing cleaning measures such as water spray, brushing and wiping into the winding machine, the problem of dust and foreign matter on the surface of the wire affecting the winding quality is solved, and the conductivity and insulation performance of the coil is significantly improved, and the reliability of the product is enhanced.

CN222546125UActive Publication Date: 2025-02-28KUNSHAN DOPT ELECTROMECHANICAL CO LTD
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Patent Information

Application Number
CN202421336140.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-13
Publication Date
2025-02-28
Estimated Expiration
2034-06-13

AI Technical Summary

Technical Problem

Existing winding machines cannot pretreat and clean dust and foreign matter on the surface of the wire, affecting the winding quality and causing the coil to decline the conductivity and insulation performance.

Method used

A three-pin straight-bar winding machine is designed to clean the dust and foreign matter on the surface of the wire by spraying the nozzle, brush brushing and sponge wiping, and dry the wire with fan blades and heating plates to cleanly enter the wire winding device for processing.

Benefits of technology

Effectively remove particles and impurities on the surface of the wire, improve the contact quality between the wire and the winding product, improve the conductive and insulating performance of the coil, reduce the poor quality of the coil, and improve the reliability of the product.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a winding device of a three-needle type straight strip winding machine, which comprises a bottom plate, the upper surface of the bottom plate is fixedly connected with a pay-off component, the upper surface of the bottom plate is fixedly connected with a box body I, the box body I is provided with a plurality of threading ports, the inner surface of the box body I is fixedly connected with a spray head, and the lower surface of the bottom plate is provided with a water supply component. The upper surface of the first box body is fixedly connected with a supporting frame, the lower surface of the supporting frame is fixedly connected with an electric push rod, the lower end of the electric push rod is fixedly connected with a second motor, the output end of the second motor is fixedly connected with a brush, and the upper surface of the bottom plate is fixedly connected with a second box body. The wire rod can enter the winding device body cleanly to be processed, particles and impurities on the surface of the wire rod are removed, the contact quality between the wire rod and a winding product can be improved, and the conductivity and the insulation performance of a coil are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of winding machines, in particular to a winding device of a three-needle straight winding machine. Background Art

[0002] A winding machine is a device that winds a linear object onto a specific workpiece, and is usually used for winding copper wire. At present, most electrical products need to be wound into inductor coils with enameled copper wire (enameled wire for short). A winding machine can be used to complete this process. However, when it is used, the wire to be processed cannot be pre-processed to clean the dust and foreign matter on the surface of the wire. These dust and foreign matter may affect the winding quality, resulting in a decrease in the conductivity and insulation performance of the coil. For example, a Chinese patent discloses a "winding device for a three-needle straight winding machine", and its application number is "2 02022761627.2", this equipment includes a machine head and a winding drive device, the winding drive device is connected to the machine head in a transmission manner, at least three wire nozzles are arranged on the machine head, and a lead-in channel is arranged inside the wire nozzle; multiple stators can be arranged linearly and fixed on the clamping device at the same time, and each wire nozzle is wound on each stator to improve work efficiency. However, when it is used, it is impossible to pre-treat the wire to be processed to clean the dust and foreign matter on the surface of the wire, which may affect the winding quality and cause the conductivity and insulation performance of the coil to decrease. Utility Model Content

[0003] The purpose of the utility model is to solve at least one of the technical problems existing in the prior art, and to provide a winding device for a three-needle straight winding machine. After the wire enters the interior of box body one through the threading port, water can be sprayed on the wire through the nozzle, and the wire can be scrubbed with a brush. Then the wire passes through the threading port and is wiped by a sponge in box body two. The wire is dried with the help of fan blades and a heating plate. In this way, the wire can be cleanly entered into the winding device body for processing, and particles and impurities on the surface of the wire can be removed, which helps to improve the contact quality between the wire and the wound product, improve the conductivity and insulation performance of the coil, reduce the poor quality of the coil, improve the reliability of the product, and prevent impurities or dust from entering the interior of the winding machine and affecting other components.

[0004] The utility model also provides a winding device with the above-mentioned three-needle straight strip winding machine, comprising: a bottom plate, the upper surface of the bottom plate is fixedly connected with a wire pay-off assembly, the upper surface of the bottom plate is fixedly connected with a box body 1, the box body 1 is provided with a plurality of threading ports, the inner surface of the box body 1 is fixedly connected with a nozzle, the lower surface of the bottom plate is provided with a water supply assembly, the water supply assembly is communicated with the nozzle, the upper surface of the box body 1 is fixedly connected with a support frame, the lower surface of the support frame is fixedly connected with an electric push rod, the lower end of the electric push rod is fixedly connected with a motor 2, the output end of the motor 2 is fixedly connected with a brush, the upper surface of the bottom plate is fixedly connected with the box body 2, the inner surface of the box body 2 is provided with a sponge, the upper surface of the box body 2 is fixedly connected with a frame, the inner surface of the frame is fixedly connected with a bracket, the inner surface of the bracket is fixedly connected with motor 1, the output end of the motor 1 is fixedly connected with a fan blade, the inner surface of the frame is fixedly connected with a heating plate, and the upper surface of the bottom plate is fixedly connected with a winding device body.

[0005] According to the winding device of a three-needle straight wire winding machine described in the utility model, the wire unwinding assembly includes: a fixed frame and a wire drum, the fixed frame is fixedly connected to the upper surface of the bottom plate, and the wire drum is rotatably connected to the upper surface of the fixed frame.

[0006] According to the winding device of a three-needle straight winding machine described in the utility model, the water supply assembly includes: a water tank, a water pump, and a diversion pipe. The water tank is fixedly connected to the lower surface of the base plate, the water pump is fixedly connected to the side surface of the water tank, the diversion pipe is connected to the output end of the water pump, and the other end of the diversion pipe is connected to the nozzle.

[0007] According to the winding device of the three-needle straight winding machine described in the utility model, the lower surface of the bottom plate is fixedly connected with a supporting leg, and the side surface of the supporting leg is fixedly connected with a connecting rod.

[0008] According to the winding device of the three-needle straight wire winding machine described in the utility model, a handle is fixedly connected to the side surface of the bottom plate.

[0009] According to the winding device of the three-needle straight wire winding machine described in the utility model, the side surface of the handle is fixedly connected with an anti-slip sleeve.

[0010] According to the winding device of the three-needle straight wire winding machine described in the utility model, two wire harness racks are fixedly connected to the upper surface of the bottom plate, one of the wire harness racks is located in front of box body one, and the other wire harness rack is located behind box body two. Beneficial Effects

[0011] Compared with the prior art, the winding device of the three-needle straight winding machine can spray water on the wire through the nozzle after the wire enters the interior of box one through the threading port, and can brush the wire with a brush. Then the wire passes through the threading port and is wiped by a sponge in box two, and the wire is dried with the help of fan blades and a heating plate. In this way, the wire can be cleanly entered into the winding device body for processing, and particles and impurities on the surface of the wire can be removed, which helps to improve the contact quality between the wire and the wound product, improve the conductivity and insulation performance of the coil, reduce the poor quality of the coil, improve the reliability of the product, and prevent impurities or dust from entering the interior of the winding machine and affecting other components. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The utility model is further described below in conjunction with the accompanying drawings and embodiments;

[0013] Figure 1 This is a front view structural diagram of a winding device of a three-needle straight wire winding machine of the utility model;

[0014] Figure 2 This is a cross-sectional structural diagram of a winding device of a three-needle straight wire winding machine of the utility model;

[0015] Figure 3 This is a right view structural diagram of a winding device of a three-needle straight wire winding machine of the utility model;

[0016] Figure 4 The utility model is a bottom view of the winding device of a three-needle straight wire winding machine.

[0017] Legend:

[0018] 1. Bracket; 2. Motor 1; 3. Support frame; 4. Box 1; 5. Nozzle; 6. Wire harness; 7. Wire reel; 8. Bottom plate; 9. Fixed frame; 10. Water pump; 11. Water tank; 12. Heating plate; 13. Fan blades; 14. Winding device body; 15. Frame; 16. Sponge; 17. Box 2; 18. Support leg; 19. Connecting rod; 20. Anti-slip cover; 21. Handle; 22. Electric push rod; 23. Motor 2; 24. Brush; 25. Threading port; 26. Diverter pipe. DETAILED DESCRIPTION

[0019] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.

[0020] Reference Figure 1-4The utility model embodiment of a three-needle straight winding machine winding device includes: a bottom plate 8 for carrying components, the lower surface of the bottom plate 8 is fixedly connected to a supporting leg 18, the side surface of the supporting leg 18 is fixedly connected to a connecting rod 19, the side surface of the bottom plate 8 is fixedly connected to a handle 21, the side surface of the handle 21 is fixedly connected to an anti-slip sleeve 20, the upper surface of the bottom plate 8 is fixedly connected to two cable ties 6, one of the cable ties 6 is located in front of the box body 4, and the other cable ties 6 is located behind the box body 17, the upper surface of the bottom plate 8 is fixedly connected to a wire release assembly, the wire release assembly includes: a fixed frame 9 and a wire drum 7, the fixed frame 9 is fixedly connected to the upper surface of the bottom plate 8, the wire drum 7 is rotatably connected to the upper surface of the fixed frame 9, and is used to place the wire to be used, the upper surface of the bottom plate 8 is fixedly connected to the box body 4 for cleaning the wire inside, and the box body 4 is provided with a plurality of threading ports 25 for the wire to pass through.

[0021] A nozzle 5 is fixedly connected to the inner surface of the box body 4 for spraying water, and a water supply assembly is provided on the lower surface of the base plate 8, which includes: a water tank 11, a water pump 10, and a diversion pipe 26. The water tank 11 is fixedly connected to the lower surface of the base plate 8, the water pump 10 is fixedly connected to the side surface of the water tank 11, the diversion pipe 26 is connected to the output end of the water pump 10, and the other end of the diversion pipe 26 is connected to the nozzle 5 for supplying water to the nozzle. The water supply assembly is connected to the nozzle 5, and a support frame 3 is fixedly connected to the upper surface of the box body 4, and an electric push rod 22 is fixedly connected to the lower surface of the support frame 3 for driving the brush 24 close to the wire.

[0022] The lower end of the electric push rod 22 is fixedly connected to a motor 23, and the output end of the motor 23 is fixedly connected to a brush 24 for scrubbing the wire. The upper surface of the bottom plate 8 is fixedly connected to a box 2 17, and the inner surface of the box 2 17 is provided with a sponge 16 for wiping moisture from the surface of the wire. The upper surface of the box 2 17 is fixedly connected to a frame 15, and the inner surface of the frame 15 is fixedly connected to a bracket 1, and the inner surface of the bracket 1 is fixedly connected to a motor 2, and the output end of the motor 2 is fixedly connected to a fan blade 13 for cooperating with a heating plate 12 to dry the wire. The inner surface of the frame 15 is fixedly connected to the heating plate 12, and the upper surface of the bottom plate 8 is fixedly connected to a winding device body 14. The existing winding device body is already an existing mature technology and will not be described in detail in this article.

[0023] Working principle: Before use, place the wire to be used on the wire reel 7, then guide the wire through the first wire bundle rack 6, through the wire threading port 25, into the box body 4, then pass through the wire threading port 25 to reach the surface of the sponge 16, and finally pass through the second wire bundle rack 6 to enter the interior of the winding device body 14. When in use, first spray water on the surface of the wire from the nozzle 5, then brush the wire with the brush 24, and then the wire reaches the surface of the sponge 16 and absorbs some water. At the same time, the fan blades 13 above cooperate with the heating plate 12 to blow hot air to the wire to dry the wire, and finally enter the winding device body 14 for processing.

[0024] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the relevant technical field without departing from the purpose of the present invention.

Claims

1. A winding device for a three-needle straight wire winding machine, characterized in that: include: A bottom plate (8), the upper surface of the bottom plate (8) being fixedly connected to a wire-releasing assembly, the upper surface of the bottom plate (8) being fixedly connected to a box body (4), a plurality of wire threading openings (25) being provided on the box body (4), a nozzle (5) being fixedly connected to the inner surface of the box body (4), a water supply assembly being provided on the lower surface of the bottom plate (8), the water supply assembly being in communication with the nozzle head (5), the upper surface of the box body (4) being fixedly connected to a support frame (3), the lower surface of the support frame (3) being fixedly connected to an electric push rod (22), the lower end of the electric push rod (22) being fixedly connected to a motor 2 (23); The output end of the motor 2 (23) is fixedly connected to a brush (24), the upper surface of the bottom plate (8) is fixedly connected to a box body 2 (17), the inner surface of the box body 2 (17) is provided with a sponge (16), the upper surface of the box body 2 (17) is fixedly connected to a frame (15), the inner surface of the frame (15) is fixedly connected to a bracket (1), the inner surface of the bracket (1) is fixedly connected to the motor 1 (2), the output end of the motor 1 (2) is fixedly connected to a fan blade (13), the inner surface of the frame (15) is fixedly connected to a heating plate (12), and the upper surface of the bottom plate (8) is fixedly connected to a winding device body (14).

2. The winding device of the three-needle straight wire winding machine according to claim 1, characterized in that: The wire-releasing assembly comprises: a fixed frame (9) and a wire drum (7); the fixed frame (9) is fixedly connected to the upper surface of the bottom plate (8); and the wire drum (7) is rotatably connected to the upper surface of the fixed frame (9).

3. The winding device of the three-needle straight wire winding machine according to claim 1, characterized in that: The water supply assembly comprises: a water tank (11), a water pump (10), and a diverter pipe (26); the water tank (11) is fixedly connected to the lower surface of the bottom plate (8); the water pump (10) is fixedly connected to the side surface of the water tank (11); the diverter pipe (26) is connected to the output end of the water pump (10); and the other end of the diverter pipe (26) is connected to the nozzle (5).

4. The winding device of the three-needle straight wire winding machine according to claim 1, characterized in that: The lower surface of the bottom plate (8) is fixedly connected to a support leg (18), and the side surface of the support leg (18) is fixedly connected to a connecting rod (19).

5. The winding device of the three-needle straight wire winding machine according to claim 1, characterized in that: A handle (21) is fixedly connected to the side surface of the bottom plate (8).

6. The winding device of the three-needle straight wire winding machine according to claim 5, characterized in that: An anti-slip sleeve (20) is fixedly connected to the side surface of the handle (21).

7. The winding device of the three-needle straight wire winding machine according to claim 1, characterized in that: Two cable harness racks (6) are fixedly connected to the upper surface of the bottom plate (8), one of the cable harness racks (6) being located in front of the first box (4) and the other of the cable harness racks (6) being located behind the second box (17).

Citation Information

Patent Citations

  • Winding device of three-needle type straight bar winding machine

    CN214753375U