Prefabricated transformer substation with modular structure

Through the modular structural design, including liftable fixed components and detachable side panels, the problems of low space utilization and difficult assembly of traditional pre-installed substations are solved, and the space expansion and assembly efficiency of the substation are improved.

CN222547022UActive Publication Date: 2025-02-28LIUGAO POWER TECH GRP CO LTD
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Patent Information

Application Number
CN202421168909.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2025-02-28
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

Because traditional pre-installed substations ignore the scalability of their products in their design, they cannot install larger equipment or realize the combination of multiple substations, resulting in low space utilization and difficult assembly.

Method used

The modular structural design adopts, including liftable fixed components, removable side panels and cover plates, and the connection and disassembly of the first base and the second base are achieved through these modules, enhancing the space expansion and assembly efficiency of the substation.

Benefits of technology

The combined connection of multiple substations is realized, which is convenient for transportation and relocation, improves space utilization and assembly efficiency, and reduces the difficulty of assembly and disassembly.

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Abstract

The utility model discloses a prefabricated substation with a modular structure, which comprises a first base, a second base, a support plate, a door frame plate, a side plate and a cover plate, the second base is inserted into the first base, the first base is provided with a liftable fixing assembly and is embedded in the second base, and the side plate is inserted into the first base. The first base is fixedly connected with the second base; the supporting plates and the door frame plate can be freely fixed to the first base and the second base and are oppositely arranged, and the side plates can be freely arranged between the supporting plates and between the door frame plate and the supporting plates. Connection or disassembly between the first base and the second base is facilitated through the fixing assembly, so that mutual combination and connection of a plurality of transformer substations are realized, the internal space between the first base and the second base is opened through the detachable side plates, the internal space of the transformer substation is increased, installation of large-scale electrical equipment is facilitated, and the service life of the transformer substation is prolonged. The product has the advantages of convenient module assembly, improved assembly efficiency and the like.
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Description

Technical Field

[0001] The utility model relates to the technical field of transformer substations, in particular to a prefabricated transformer substation with a modular structure. Background Art

[0002] Box-type substation, also called prefabricated substation or prefabricated substation. It is a kind of factory prefabricated indoor and outdoor compact distribution equipment that is arranged in a certain wiring scheme and includes high-voltage switchgear, distribution transformer and low-voltage distribution device. Prefabricated substation is used in urban high-rise buildings, urban and rural buildings, residential areas, high-tech development zones, small and medium-sized factories, mines and oil fields, and temporary construction power supply. It is used to receive and distribute electric energy in the distribution system. It has the characteristics of strong completeness, small size, compact structure, safe and reliable operation, convenient maintenance, and portability.

[0003] Compared with traditional substations, the installation process of prefabricated substations is relatively simple, but there are also some problems. Because prefabricated substations must consider the convenience of relocation and space utilization, they cannot be designed to have a large space like fixed substations, so they will face some design limitations. Some larger equipment cannot be installed inside the prefabricated substation, and it is impossible to achieve a combination of multiple substations. The design ignores the scalability of the product (that is, the ability to add some new additional equipment on the basis of the substation). Therefore, the applicant has made a beneficial design and found a solution to the above problems. The technical solution to be introduced below was produced in this context. Summary of the invention

[0004] The purpose of the utility model is to overcome the shortcomings of the above-mentioned traditional prefabricated substation design and provide a product with convenient module assembly and improved assembly efficiency.

[0005] To solve the above problems, the utility model adopts the following technical solutions.

[0006] A prefabricated substation with a modular structure comprises a first base, a second base, a support plate, a door frame plate, a side plate and a cover plate. The second base is inserted into the first base. The first base is provided with a liftable fixing component and is embedded in the second base for connecting and fixing the first base with the second base. The support plate and the door frame plate can be arbitrarily fixed to the first base and the second base and arranged opposite to each other. The side plate can be arbitrarily arranged between the support plates and between the door frame plate and the support plates, and is connected and fixed to the support plate and the door frame plate in a detachable manner. The cover plate is installed and fixed on the top of the support plate, the door frame plate and the side plate.

[0007] Preferably, fixing grooves are provided on both sides of the first base, end surfaces of the fixing grooves are provided with openings, the fixing grooves are provided with a plurality of avoidance grooves, and the avoidance grooves are provided with ejector rods.

[0008] Preferably, at least one side of the second base is provided with an extension plate, which is slidably arranged in the fixing groove, and the extension plate is provided with a plurality of first protrusions with equal intervals, and the side walls of the first protrusions are provided with anti-slip blocks.

[0009] Preferably, the fixing assembly includes a fixing plate, a spring, and a baffle plate. A bending plate corresponding to the avoidance groove is provided on one side of the fixing plate, and the baffle plate is slidably set on the top rod. The baffle plate is installed and fixed on the top surface of the top rod. The spring is set on the outer wall of the top rod and abuts the baffle plate and the bending plate. The fixing plate is provided with a recessed groove, and the recessed groove is provided with a handle. The fixing plate is provided with a plurality of second protrusions at equal intervals and embedded between the first protrusions. The side of the second protrusion abuts the anti-slip block.

[0010] Preferably, first through holes are provided on both sides of the front side of the door frame plate and the support plate.

[0011] Preferably, first latch blocks are provided on both sides of the side plate and inserted into the first through hole, so that the connection between the side plate and the support plate and the door frame plate forms a relatively sealed structure.

[0012] Preferably, the detachable arrangement is a first latch block.

[0013] Preferably, the cover plate includes a first cover plate and a second cover plate, second through holes are provided on both sides of the first cover plate, and a second latch block is provided on at least one side of the second cover plate and inserted in the second through hole, so that a relatively sealed structure is formed at the connection between the first cover plate and the second cover plate, and the first cover plate and the second cover plate are provided with hanging rings.

[0014] Beneficial effects:

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] The utility model facilitates the connection or disassembly between the first base and the second base through the fixing assembly, thereby realizing the combination and connection of multiple substations, and the overall volume of a single assembled first base or second base is small, which is convenient for transportation and relocation; through the detachable side panel, the internal space between the first base and the second base is opened up, the space utilization rate is improved, thereby increasing the space inside the substation, which is convenient for the installation of large electrical equipment. The above design not only reduces the difficulty of assembly and disassembly, but also improves the spatial expandability of the substation, overcomes the problems raised by the background technology, and makes the product have the advantages of convenient module assembly and improved assembly efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the structure of a prefabricated substation with a modular structure according to the utility model;

[0018] Figure 2It is a schematic diagram of the side cross-sectional structure of a prefabricated substation with a modular structure according to the utility model;

[0019] Figure 3 For this utility model Figure 2 A partial structure enlarged view of detail A of a prefabricated substation with a modular structure;

[0020] Figure 4 It is a cross-sectional exploded view of a first protrusion and a second protrusion of a prefabricated substation with a modular structure according to the utility model;

[0021] Figure 5 For this utility model Figure 4 A partial structural enlarged view of detail B of a prefabricated substation with a modular structure;

[0022] Figure 6 An exploded view of a first base of a prefabricated substation with a modular structure according to the utility model;

[0023] Figure 7 This is an exploded schematic diagram of a cover plate of a prefabricated substation with a modular structure according to the utility model;

[0024] Figure 8 This is a schematic diagram of the structure of a side panel of a prefabricated substation with a modular structure according to the utility model;

[0025] The corresponding relationship between the illustrations and component names in the figure is as follows:

[0026] Reference numerals: 1, first base; 2, second base; 3, support plate; 4, door frame plate; 5, side plate; 6, cover plate; 7, fixing assembly; 8, first through hole;

[0027] 11. fixing groove; 12. opening; 13. avoidance groove; 14. ejector rod;

[0028] 21. extension plate; 22. first protrusion; 23. anti-drop block;

[0029] 51. first latch block;

[0030] 61. First cover plate; 62. Second cover plate; 63. Lifting ring;

[0031] 611, second through hole;

[0032] 621, second latch block;

[0033] 71. fixing plate; 72. spring; 73. baffle; 74. handle;

[0034] 711, bending plate; 712, sinking groove; 713, second protrusion. DETAILED DESCRIPTION

[0035] The technical solution of the utility model will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0036] In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by the terms "up", "down", "left" and "right" are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.

[0037] Reference example Figures 1 to 8 A prefabricated substation with a modular structure includes a first base 1, a second base 2, a support plate 3, a door frame plate 4, a side plate 5, and a cover plate 6. The second base 2 is inserted into the first base 1. The first base 1 is provided with a liftable fixing component 7, which is embedded in the second base 2, and is used to connect and fix the first base 1 with the second base 2; the support plate 3 and the door frame plate 4 can be arbitrarily fixed to the first base 1 and the second base 2, and are arranged opposite to each other. The side plate 5 can be arbitrarily arranged between the support plate 3 and between the door frame plate 4 and the support plate 3, and is detachably connected and fixed to the support plate 3 and the door frame plate 4; the cover plate 6 is installed and fixed on the top of the support plate 3, the door frame plate 4, and the side plate 5;

[0038] It is worth mentioning that the first base 1 has fixed grooves 11 on both sides, the end surface of the fixed groove 11 is provided with an opening 12, the fixed groove 11 is provided with a plurality of avoidance grooves 13, the avoidance grooves 13 are provided with a push rod 14, the fixed groove 11 provides a guide for the extension plate 21, the opening 12 facilitates the lifting and lowering of the fixed plate 71, the avoidance groove 13 provides a accommodating space for the bending plate 711, and the push rod 14 provides a guide for the rise or fall of the fixed plate 71;

[0039] It is worth mentioning that at least one side of the second base 2 is provided with an extension plate 21, which is slidably arranged in the fixing groove 11, and the extension plate 21 is provided with a plurality of first protrusions 22 with equal intervals, and the side wall of the second protrusion 713 is provided with an anti-slip block 23, the first protrusion 22 is used in conjunction with the second protrusion 713, and the anti-slip block 23 prevents the first base 1 and the second base 2 from being loosely connected;

[0040] It is worth mentioning that the fixing assembly 7 includes a fixing plate 71, a spring 72, and a baffle 73. A bending plate 711 corresponding to the avoidance groove 13 is provided on one side of the fixing plate 71, and is slidably arranged on the top rod 14. The baffle 73 is installed and fixed on the top surface of the top rod 14. The spring 72 is arranged on the outer wall of the top rod 14 and abuts against the baffle 73 and the bending plate 711. The fixing plate 71 is provided with a sink groove 712, and the sink groove 712 is provided with a handle 74. The fixing plate 71 is provided with a plurality of second protrusions 713 with equal spacing, and are embedded between the first protrusions 22. The side of the second protrusion 713 abuts against the anti-dropping block 23. The bending plate 711 increases the spring 7 2 is the overall length between the bent plate 711 and the baffle plate 73, and limits the distance between the fixed plate 71 and the fixed groove 11. The recessed groove 712 prevents the handle 74 from protruding from the surface of the fixed plate 71 to prevent interference with the electrical equipment installed on the fixed plate 71. The handle 74 facilitates the staff to manipulate the fixed plate 71 to rise. The second protrusion 713 is embedded between the first protrusions 22, thereby preventing the extension plate 21 from moving forward and backward on the fixed groove 11, ensuring a stable connection. The anti-slip block 23 abuts against the side of the second protrusion 713, and a snap-fit ​​connection is formed between the two, so that the first base 1 and the second base 2 are stably connected;

[0041] It is worth mentioning that first through holes 8 are provided on both sides of the front of the door frame plate 4 and the support plate 3. The door frame plate 4 is installed with a door body to facilitate personnel to enter the substation. The first through holes 8 are used in conjunction with the side plates 5.

[0042] It is worth mentioning that first latch blocks 51 are provided on both sides of the side plate 5 and inserted into the first through hole 8, so that the connection between the side plate 5 and the support plate 3 and the door frame plate 4 forms a relatively sealed structure. The shape of the first latch block 51 can be set to various shapes such as T, F, L, etc., and the corresponding shape is selected according to the connection requirements and connection strength. The sealing structure of the connection is a labyrinth sealing structure, which reduces the external air from entering the substation through the connection through a single tortuous part or multiple tortuous parts;

[0043] It is worth mentioning that the detachable first latch block 51 is convenient for the staff to disassemble the side panel 5 and open up the space inside the first base 1 and the second base 2.

[0044] It is worth mentioning that the cover plate 6 includes a first cover plate 61 and a second cover plate 62. Second through holes 611 are provided on both sides of the first cover plate 61. A second latch block 621 is provided on at least one side of the second cover plate 62 and inserted into the second through hole 611, so that a relatively sealed structure is formed at the connection between the first cover plate 61 and the second cover plate 62. The first cover plate 61 and the second cover plate 62 are provided with a hanging ring 63. The shape of the second latch block 621 can be set to various shapes such as T, F, L, etc. The corresponding shape is selected according to the connection requirements and the connection strength. The sealing structure of the connection is a labyrinth sealing structure. Through a single tortuous or multiple tortuous parts, the external air is reduced from entering the substation through the connection.

[0045] The use principle of the utility model is now described as follows:

[0046] Example 1

[0047] When the first base 1 needs to be connected and fixed with the second base 2, the fixing plate 71 is pulled upward by the handle 74, so that the spring 72 is subjected to force and stored energy, and the second base 2 is moved, so that the extension plate 21 is inserted into the fixing groove 11, and the extension plate 21 abuts the end face of the fixing groove 11, thereby ensuring that the second protrusion 713 can accurately enter the first protrusion 22, and the handle 74 is released. The spring 72 releases the elastic force, so that the second protrusion 713 is embedded between the first protrusions 22, the fixing plate 71 abuts the anti-slip block 23, and the anti-slip block 23 abuts the side of the first protrusion 22, thereby forming a clamping force and a mutual interlocking force, ensuring that the module connection between the first base 1 and the second base 2 is stable and secure.

[0048] Example 2

[0049] When the first base 1 is connected and fixed with the second base 2, in order to expand the internal space and thus remove the side panel 5, in order to prevent rainwater from entering the internal space of the substation through the gap between the cover plates 6, the second latch block 621 is inserted into the second through hole 611, so that the first cover plate 61 and the second cover plate 62 are interlocked and connected with each other, thereby improving the sealing of the connection between the first cover plate 61 and the second cover plate 62, and then, it is lifted by the lifting ring 63 and fixed to the side panel 5, the door frame plate 4, and the support plate 3 by fasteners such as screws and bolts.

[0050] The above design scheme can enable the product to achieve the advantages of convenient module assembly and improved assembly efficiency.

[0051] The above content is a further detailed description of the utility model in combination with specific implementation methods. It cannot be determined that the specific implementation of the utility model is limited to these descriptions. For ordinary technicians in the technical field to which the utility model belongs, without departing from the concept of the utility model, they can also make several simple deductions or substitutions, which should be regarded as belonging to the scope of protection determined by the claims submitted for the utility model.

Claims

1. A prefabricated substation with a modular structure, comprising a first base (1), a second base (2), a support plate (3), a door frame plate (4), a side plate (5), and a cover plate (6), characterized in that: The second base (2) is inserted into the first base (1); the first base (1) is provided with a liftable fixing component (7) which is embedded in the second base (2) and is used to connect and fix the first base (1) and the second base (2); The support plate (3) and the door frame plate (4) can be arbitrarily fixed on the first base (1) and the second base (2), and are arranged opposite to each other; the side plate (5) can be arbitrarily arranged between the support plates (3) and between the door frame plate (4) and the support plate (3), and are detachably connected and fixed to the support plate (3) and the door frame plate (4); The cover plate (6) is installed and fixed on the top of the support plate (3), the door frame plate (4) and the side plate (5).

2. The prefabricated substation with modular structure according to claim 1 is characterized by: The first base (1) is provided with fixing grooves (11) on both sides, the end surface of the fixing groove (11) is provided with an opening (12), the fixing groove (11) is provided with a plurality of avoidance grooves (13), and the avoidance grooves (13) are provided with a push rod (14).

3. The prefabricated substation with modular structure according to claim 2 is characterized by: An extension plate (21) is provided on at least one side of the second base (2) and is slidably arranged in the fixing groove (11); the extension plate (21) is provided with a plurality of first protrusions (22) at equal intervals; and the side walls of the first protrusions (22) are provided with anti-slip blocks (23).

4. The prefabricated substation with modular structure according to claim 3 is characterized by: The fixing assembly (7) comprises a fixing plate (71), a spring (72) and a baffle (73); a bending plate (711) corresponding to the avoidance groove (13) is provided on one side of the fixing plate (71) and is slidably arranged on the top rod (14); the baffle (73) is installed and fixed on the top surface of the top rod (14); the spring (72) is arranged on the outer wall of the top rod (14) and abuts against the baffle (73) and the bending plate (711); the fixing plate (71) is provided with a sink groove (712); the sink groove (712) is provided with a handle (74); the fixing plate (71) is provided with a plurality of second protrusions (713) at equal intervals and are embedded between the first protrusions (22); the side edges of the second protrusions (713) abut against the anti-slip block (23).

5. The prefabricated substation with modular structure according to claim 1 is characterized by: First through holes (8) are provided on both sides of the front side of the door frame plate (4) and the support plate (3).

6. The prefabricated substation with modular structure according to claim 5 is characterized by: First latch blocks (51) are provided on both sides of the side plate (5) and inserted into the first through hole (8), so that the connection between the side plate (5) and the support plate (3) and the door frame plate (4) forms a relatively sealed structure.

7. The prefabricated substation with modular structure according to claim 6 is characterized by: The detachable arrangement is a first latch block (51).

8. The prefabricated substation with modular structure according to claim 1, characterized in that: The cover plate (6) comprises a first cover plate (61) and a second cover plate (62); second through holes (611) are provided on both sides of the first cover plate (61); a second latch block (621) is provided on at least one side of the second cover plate (62) and is inserted into the second through hole (611), so that a relatively sealed structure is formed at the connection between the first cover plate (61) and the second cover plate (62); and the first cover plate (61) and the second cover plate (62) are provided with hanging rings (63).