Efficient emulsified asphalt filtering device
By designing an emulsified asphalt high-efficiency filter device, the material-swinging tray and stepping motor are uniformly thrown on the cylindrical filter bag, and combined with the combination of the pleated filter cartridge and the electric telescopic rod, the problem of small use area and easy blockage in the existing emulsified asphalt filter device is solved, achieving the effect of efficient filtration and convenient maintenance.
Patent Information
- Application Number
- CN202421325011.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-06-12
AI Technical Summary
In the existing emulsified asphalt filtration device, the actual use area of the filter mesh is small, and the unemulsified asphalt particles are prone to clogging the filter mesh, and the filter mesh needs to be replaced frequently.
An efficient filtration device for emulsified asphalt is designed. By passing the emulsified asphalt along the feed pipe into the filter box, the cylindrical filter bag is evenly swung on the cylindrical filter bag by the cooperation of the material tray and the stepper motor, the use area of the filter bag is increased; at the same time, the pleated filter cartridge and electric telescopic rod and the metal brush seat are used to enhance the filtering effect and clean the asphalt at the discharge port to prevent clogging.
It effectively improves the filtration effect of emulsified asphalt, extends the service life of the filter, reduces the frequency of replacing the filter, and improves the efficiency and convenience of the overall filter device.
Smart Images

Figure CN222550353U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of asphalt emulsification, and in particular relates to a high-efficiency filtering device for emulsified asphalt. Background Art
[0002] In municipal road construction, emulsified asphalt is safer and more environmentally friendly than hot asphalt. It avoids high-temperature paving operations by construction workers and the emission of harmful substances in asphalt. Emulsified asphalt is easy to construct at room temperature and easy to spray.
[0003] However, when the emulsification effect of emulsified asphalt is not good, it is necessary to filter the incompletely emulsified asphalt particles in the emulsified asphalt. During the filtration process, the filter becomes clogged and needs to be replaced. However, the existing filter is fixed in the cylinder by bolts. During the filtration process, the contact area between the incompletely emulsified asphalt and the filter is relatively fixed, which makes the actual use area of the filter smaller. The part of the filter that contacts the asphalt has a large micropore load due to long-term use, which is easy to cause blockage.
[0004] Therefore, a high-efficiency filtering device for emulsified asphalt is designed to solve the above problems. Utility Model Content
[0005] To solve the problems raised in the above background technology. The utility model provides an emulsified asphalt high-efficiency filtering device, which connects the emulsified asphalt with the feed pipe through a pipeline, so that the emulsified asphalt is passed into the interior of the filter box along the feed pipe, and the emulsified asphalt flowing out of the two groups of feed pipes drips on the throwing plate, and at the same time, the stepper motor inside the dust cover is started, and its motor shaft drives the throwing plate at the lower end of the feed pipe to rotate rapidly through the hollow shaft. The emulsified asphalt is thrown to the interior of the filter box along its landslide surface under the action of inertia, and then evenly thrown on the cylindrical filter bag, thereby increasing the use area of the cylindrical filter bag and improving the filtering effect; when replacing the cylindrical filter bag, it is only necessary to pull out the top cover plate and disassemble the inner bolts of the cylindrical filter bag, which is convenient for replacement.
[0006] During filtering, the hollow shaft can drive the outer connecting frame and pleated filter cartridge to rotate. The pleated filter cartridge sticks to the surface of the cylindrical filter bag and rotates, so that the unemulsified asphalt particles are fully adhered to the micropores of the cylindrical filter bag, thereby enhancing the filtering effect. On the other hand, after feeding, the electric telescopic rod at the bottom can be started, and its output end pushes the push rod, which pushes the metal brush seat at the bottom to move downward and fit against the inner wall of the discharge port of the filter box. Under the rotation, the asphalt deposited at the discharge port of the filter box is cleaned to prevent blockage.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an emulsified asphalt high-efficiency filtering device, comprising a high-efficiency filtering mechanism, wherein the high-efficiency filtering mechanism comprises a filter box, a cylindrical filter bag, a feed pipe, a top cover plate and a uniform covering component, the cylindrical filter bag is threadedly connected to the interior of the filter box, the bottom of the feed pipe passes through the interior of the filter box and fits tightly with the inner surface of the filter box, the top cover plate is clamped on the top inner side of the filter box, and the uniform covering component is rotatably connected to the interior of the filter box.
[0008] As a preferred embodiment of the utility model of an emulsified asphalt high-efficiency filtering device, the uniform covering assembly includes a dust cover, a stepper motor, a hollow shaft, a connecting frame and a pleated filter cartridge, the dust cover is threadedly connected to the middle of the top end of the top cover plate, the motor shaft of the stepper motor is fixedly connected to the top of the hollow shaft through a coupling, the hollow shaft passes through the interior of the top cover plate and is fixedly connected to the surface of the connecting frame, and the pleated filter cartridge is rotatably connected to the bottom of the connecting frame.
[0009] As a preferred embodiment of the utility model of the high-efficiency filtering device for emulsified asphalt, the top of the hollow shaft is also fixedly connected with a material throwing plate, and the diameter of the material throwing plate is larger than the lateral spacing of the feed pipe.
[0010] As a preferred embodiment of the high-efficiency filtering device for emulsified asphalt of the utility model, a landslide surface with an inclined structure is provided on the outer side of the material throwing tray.
[0011] As a preferred embodiment of the utility model of an emulsified asphalt high-efficiency filtering device, an electric telescopic rod, a push rod and a metal brush seat are also provided on the inner side of the bottom of the hollow shaft, the output end of the electric telescopic rod is fixedly connected to the top of the push rod, the bottom of the push rod is fixedly connected to the middle of the top end of the metal brush seat, and the brush end of the metal brush seat is in contact with the inner wall surface of the discharge port of the filter box.
[0012] As a preferred embodiment of the utility model of the high-efficiency filtering device for emulsified asphalt, two groups of the pleated filter cartridges are provided, and the two groups of the pleated filter cartridges are symmetrically distributed inside the filter box.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. In the utility model, the emulsified asphalt is connected to the feed pipe through a pipeline, so that the emulsified asphalt is passed into the interior of the filter box along the feed pipe, and the emulsified asphalt flowing out of the two groups of feed pipes drips onto the throwing plate, and at the same time, the stepper motor inside the dust cover is started, and its motor shaft drives the throwing plate at the lower end of the feed pipe to rotate rapidly through the hollow shaft. Under the action of inertia, the emulsified asphalt is thrown toward the interior of the filter box along its landslide surface, and then evenly thrown onto the cylindrical filter bag, thereby increasing the use area of the cylindrical filter bag and improving the filtering effect.
[0015] 2. In the utility model, while filtering, the hollow shaft can drive the outer connecting frame and the pleated filter cartridge to rotate, and the pleated filter cartridge is attached to the surface of the cylindrical filter bag and rotates, so that the unemulsified asphalt particles are fully adhered to the micropores of the cylindrical filter bag, thereby enhancing the filtering effect; on the other hand, after unloading, the electric telescopic rod at the bottom can be started, and its output end pushes the push rod, which pushes the metal brush seat at the bottom to move downward and fit with the inner wall of the discharge port of the filter box. Under the rotation, the asphalt deposited at the discharge port of the filter box is cleaned to prevent blockage. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0017] Figure 1 It is a schematic diagram of the structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the structure of the bottom of the hollow spindle of the utility model;
[0019] Figure 3 It is a cross-sectional view of the bottom of the hollow spindle of the utility model;
[0020] Figure 4 It is a side view of the high-efficiency filtering mechanism in the utility model;
[0021] In the figure:
[0022] 1. High-efficiency filtering mechanism; 11. Filter box; 12. Cylindrical filter bag; 13. Feed pipe; 14. Top cover plate; 15. Uniform covering assembly; 151. Dust cover; 152. Stepper motor; 153. Hollow shaft; 154. Connecting frame; 155. Pleated filter cartridge; 2. Throwing tray; 3. Slope surface; 4. Electric telescopic rod; 5. Push rod; 6. Metal brush holder. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] like Figure 1 As shown:
[0025] An emulsified asphalt high-efficiency filtering device. When the emulsification effect of the emulsified asphalt is not good, it is necessary to filter the incompletely emulsified asphalt particles in the emulsified asphalt. During the filtering process, the filter screen is blocked and needs to be replaced. However, the existing filter screen is fixed in the cylinder by bolts. During the filtering process, the contact area between the incompletely emulsified asphalt and the filter screen is relatively fixed, so that the actual use area of the filter screen is small. The part of the filter screen that contacts the asphalt has a large micropore load due to long-term use, which is easy to cause blockage. On this basis, a high-efficiency filtering mechanism 1 is added.
[0026] like Figure 1 , Figure 2 and Figure 4 As shown:
[0027] In an optional embodiment: the high-efficiency filtering mechanism 1 includes a filter box 11, a cylindrical filter bag 12, a feed pipe 13, a top cover plate 14 and a uniform covering component 15, the cylindrical filter bag 12 is threadedly connected to the interior of the filter box 11, the bottom of the feed pipe 13 passes through the interior of the filter box 11 and fits tightly with the inner surface of the filter box 11, the top cover plate 14 is clamped on the top inner side of the filter box 11, the uniform covering component 15 is rotatably connected to the interior of the filter box 11, and the top of the hollow shaft 153 is also fixedly connected to a material throwing plate 2, the diameter of the material throwing plate 2 is larger than the lateral spacing of the feed pipe 13, and the outer side of the material throwing plate 2 is provided with a landslide surface 3 with an inclined structure, and two groups of pleated filter cartridges 155 are provided, and the two groups of pleated filter cartridges 155 are symmetrically distributed inside the filter box 11.
[0028] In this embodiment: the emulsified asphalt is connected to the feed pipe 13 through a pipeline, so that the emulsified asphalt is passed into the interior of the filter box 11 along the feed pipe 13, and the emulsified asphalt flowing out of the two groups of feed pipes 13 drips onto the throwing plate 2, and at the same time, the stepper motor 152 inside the dust cover 151 is started, and its motor shaft drives the throwing plate 2 at the lower end of the feed pipe 13 to rotate rapidly through the hollow shaft 153. Under the action of inertia, the emulsified asphalt is thrown along its landslide surface 3 to the interior of the filter box 11, and then evenly thrown onto the cylindrical filter bag 12, thereby increasing the use area of the cylindrical filter bag 12 and improving the filtering effect.
[0029] It should be noted that when replacing the cylindrical filter bag 12 , it is only necessary to pull out the top cover plate 14 and dismantle the inner bolts of the cylindrical filter bag 12 , which is convenient for replacement.
[0030] More specifically:
[0031] like Figure 2 , Figure 3 and Figure 4 As shown:
[0032] In an optional embodiment: the uniform covering component 15 includes a dust cover 151, a stepper motor 152, a hollow shaft 153, a connecting frame 154 and a pleated filter cartridge 155, the dust cover 151 is threadedly connected to the middle of the top end of the top cover plate 14, the motor shaft of the stepper motor 152 is fixedly connected to the top of the hollow shaft 153 through a coupling, the hollow shaft 153 penetrates the interior of the top cover plate 14 and is fixedly connected to the surface of the connecting frame 154, the pleated filter cartridge 155 is rotatably connected to the bottom of the connecting frame 154, and an electric telescopic rod 4, a push rod 5 and a metal brush seat 6 are also provided on the inner side of the bottom of the hollow shaft 153, the output end of the electric telescopic rod 4 is fixedly connected to the top of the push rod 5, the bottom of the push rod 5 is fixedly connected to the middle of the top end of the metal brush seat 6, and the brush end of the metal brush seat 6 abuts against the inner wall of the discharge port of the filter box 11.
[0033] In this embodiment: while filtering, the hollow shaft 153 can drive the outer connecting frame 154 and the pleated filter cartridge 155 to rotate, and the pleated filter cartridge 155 is attached to the surface of the cylindrical filter bag 12 and rotates, so that the unemulsified asphalt particles are fully adhered to the micropores of the cylindrical filter bag 12, thereby enhancing the filtering effect; on the other hand, after unloading, the electric telescopic rod 4 at the bottom can be started, and its output end pushes the push rod 5, and the push rod 5 pushes the metal brush seat 6 at the bottom to move downward and fit with the inner wall of the discharge port of the filter box 11. Under the rotation support, the asphalt deposited at the discharge port of the filter box 11 is cleaned to prevent blockage.
[0034] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A high-efficiency filtering device for emulsified asphalt, comprising a high-efficiency filtering mechanism (1), characterized in that: The high-efficiency filtering mechanism (1) comprises a filter box (11), a cylindrical filter bag (12), a feed pipe (13), a top cover plate (14) and a uniform covering assembly (15); the cylindrical filter bag (12) is threadedly connected to the inside of the filter box (11); the bottom of the feed pipe (13) passes through the inside of the filter box (11) and fits tightly with the inner surface of the filter box (11); the top cover plate (14) is clamped on the inner side of the top of the filter box (11); and the uniform covering assembly (15) is rotatably connected to the inside of the filter box (11).
2. The high-efficiency filtering device for emulsified asphalt according to claim 1, characterized in that: The uniform covering assembly (15) comprises a dust cover (151), a stepper motor (152), a hollow shaft (153), a connecting frame (154) and a pleated filter cartridge (155); the dust cover (151) is threadedly connected to the middle of the top end of the top cover plate (14); the motor shaft of the stepper motor (152) is fixedly connected to the top of the hollow shaft (153) via a coupling; the hollow shaft (153) passes through the interior of the top cover plate (14) and is fixedly connected to the surface of the connecting frame (154); and the pleated filter cartridge (155) is rotatably connected to the bottom of the connecting frame (154).
3. The high-efficiency filtering device for emulsified asphalt according to claim 2, characterized in that: The top of the hollow shaft (153) is also fixedly connected to a material throwing tray (2), and the diameter of the material throwing tray (2) is greater than the lateral spacing of the feed pipe (13).
4. The high-efficiency filtering device for emulsified asphalt according to claim 3 is characterized in that: The outer side of the material throwing tray (2) is provided with a sliding surface (3) with an inclined structure.
5. The high-efficiency filtering device for emulsified asphalt according to claim 3, characterized in that: An electric telescopic rod (4), a push rod (5) and a metal brush holder (6) are also provided on the inner side of the bottom of the hollow shaft (153); the output end of the electric telescopic rod (4) is fixedly connected to the top of the push rod (5); the bottom of the push rod (5) is fixedly connected to the middle of the top of the metal brush holder (6); and the brush end of the metal brush holder (6) is in contact with the inner wall surface of the discharge port of the filter box (11).
6. The high-efficiency filtering device for emulsified asphalt according to claim 2, characterized in that: The pleated filter cartridges (155) are provided in two groups, and the two groups of pleated filter cartridges (155) are symmetrically distributed inside the filter box (11).