Concrete excess material recovery device for bridge construction

By designing the concrete residual material recycling device for bridge construction, the problem of difficult concrete residual material in bridge construction is solved, efficient resource recycling and cement precipitation are achieved, and construction costs are reduced.

CN222550399UActive Publication Date: 2025-03-04张帆舞
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Patent Information

Application Number
CN202420709775.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-08
Publication Date
2025-03-04
Estimated Expiration
2034-04-08

AI Technical Summary

Technical Problem

During the bridge construction process, it is difficult to effectively recycle and utilize concrete residual materials, resulting in waste of resources and high construction costs.

Method used

A concrete residual material recycling device for bridge construction is designed, including material separation components, material extraction components, filter components and recycling components. The concrete residue is extracted through the material draw assembly, the filter assembly is separated by solid-liquid, and the recycling assembly is carried out for sand and gravel aggregate recycling and cement precipitation.

Benefits of technology

It realizes efficient recycling of concrete residual materials and solid-liquid separation, reduces resource waste, reduces construction costs, and facilitates subsequent cement recycling.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a concrete excess material recycling device for bridge construction, and relates to the technical field of concrete excess material recycling, the concrete excess material recycling device comprises a material distributing assembly and a filtering assembly, a material drawing assembly is obliquely installed on one side of the material distributing assembly, and the filtering assembly is connected to the bottom of the section, away from the material distributing assembly, of the material drawing assembly; and a recycling assembly is arranged under the filtering assembly. According to the excess concrete recycling device for bridge construction, the excess concrete taken out from the material distributing assembly by the material drawing assembly can be subjected to solid-liquid separation by using the filtering assembly, so that gravel aggregate and cement in the excess concrete can be recycled subsequently; the separated liquid can flow back to the interior of the material drawing assembly under the action of the communicating pipe, meanwhile, the centrifugal pump conveys the liquid separated by the metal filter frame to the interior of the material drawing assembly through the conveying pipe, concrete excess materials are washed through washing of water flow, then cement in the concrete excess materials is washed and separated, and later recovery is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of concrete waste material recovery, in particular to a concrete waste material recovery device for bridge construction. Background Art

[0002] In bridge construction, people often use mold brackets as supports first, and then cast concrete to form a bridge. The concrete waste material processing device for bridge construction is used to process the concrete waste material for bridge construction. The concrete waste material is the concrete material left after the completion of the bridge construction. Concrete refers to the general term for engineering composite materials in which aggregates are bonded into a whole by cementitious materials. The term concrete usually refers to cement as cementitious material, sand and stone as aggregates; and water (which may contain admixtures and additives) in a certain proportion, and the cement concrete obtained by mixing is also called ordinary concrete, which is widely used in civil engineering.

[0003] During the construction of bridges, a lot of waste materials are generated. The waste materials inside the concrete mixer are usually not used, which will waste construction resources and increase construction costs. If they are not recycled, the concrete will solidify into a solid block, which will seriously affect the subsequent recycling of the equipment.

[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and a concrete waste material recovery device for bridge construction is proposed. Utility Model Content

[0005] The purpose of the utility model is to provide a concrete waste material recovery device for bridge construction to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a device for recovering residual concrete material for bridge construction, comprising a material distribution component and a filter component, a material drawing component is obliquely installed on one side of the material distribution component, the filter component is connected to a bottom section of the material drawing component away from the material distribution component, and a recovery component is arranged directly below the filter component, the filter component comprises a filter box, a feed pipe, a docking flange, a discharge pipe, a filter screen, a filter bin, a water storage bin, and a material distribution bin, the upper end of the filter box is connected to the feed pipe, and a docking flange is installed on the top of the feed pipe, the discharge pipes are symmetrically installed on the left and right sides of the bottom of the filter box, and a filter screen is set up inside the filter box, and the filter box is separated by the filter screen so that the upper half of the filter screen is the filter bin, and a water storage bin is arranged directly below the filter screen, and a material distribution bin is arranged on the left and right sides of the water storage bin.

[0007] Furthermore, a connecting pipe is horizontally connected between the filtering component and the material drawing component, a centrifugal pump is installed on the side of the material distribution component away from the recovery component, and a conveying pipe is connected to the top of the centrifugal pump.

[0008] Furthermore, the material distribution component includes a recovery tank, a support platform, a metal filter frame and a liquid extraction tube. A support platform is provided inside the side of the recovery tank close to the material extraction component, and a metal filter frame is obliquely provided inside the side of the recovery tank away from the support platform, and a liquid extraction tube is installed at the lower end of the inner wall of the recovery tank close to the metal filter frame.

[0009] Furthermore, the support platform is a triangular solid structure, and the inclined surface of the support platform is fixedly connected to the lower end of the material suction component.

[0010] Furthermore, the inclined surface of the metal filter frame and the support platform are combined into an inverted trapezoidal structure inside the recovery tank, and the liquid extraction pipe is connected to the centrifugal pump.

[0011] Furthermore, the material extraction assembly includes a material extraction barrel, a screw, a servo motor, and a connecting flange. The screw is installed inside the material extraction barrel, and the servo motor is installed at one end of the screw through a coupling, and a connecting flange is installed at the bottom of the material extraction barrel near the servo motor.

[0012] Furthermore, one end of the connecting pipe is connected to the bottom of the water storage bin, and the end of the connecting pipe away from the water storage bin is connected to the inner middle section of the material taking barrel, and the end of the connecting pipe away from the centrifugal pump is connected to the inner upper end of the material taking barrel.

[0013] Furthermore, the recycling assembly includes a stabilizing frame, a recycling box, a protective frame and universal walking wheels. The recycling box is fixedly installed in the center of the stabilizing frame, and the protective frames are installed on the left and right sides of the stabilizing frame, and the universal walking wheels are installed inside the protective frame.

[0014] The utility model provides a concrete waste material recovery device for bridge construction, which has the following beneficial effects:

[0015] 1. The utility model is provided with a filter assembly installed at the bottom of the upper end of the material drawing assembly, wherein the combination of the butt flange and the connecting flange is used, so that the material drawing assembly and the filter assembly have flexible structural disassembly, so as to facilitate the maintenance of the filter assembly. When the material drawing assembly extracts the concrete residue in the recovery pool and transports it to the filter box, solid-liquid separation is performed with the assistance of the filter screen, and the solid sand and gravel aggregates enter the material distribution bins on the left and right sides and fall into the recovery assembly directly below from the discharge pipe, and the filtered liquid is transported to the inside of the material taking barrel by the connecting pipe, so as to flush the extracted solid-liquid mixed concrete residue, so that the cement component therein is diluted and flows to the recovery pool for precipitation. By using the above structure, the concrete residue can be recovered as much as possible, and the solid-liquid separation can be effectively performed, which is convenient for the subsequent recovery and treatment of the sand and gravel aggregates.

[0016] 2. The utility model provides a metal filter frame obliquely installed on one side of the interior of the recovery tank, so that the residual concrete material put into the recovery tank can be subjected to primary solid-liquid separation. At the same time, the separated liquid can be transported to the upper end of the inner part of the material taking barrel by connecting the liquid extraction pipe and the conveying pipe under the operation of the centrifugal pump, so that the extracted concrete can be flushed from top to bottom along the interior of the material taking barrel, so that the residual concrete material can be cleaned with the clean water injected from the outside, so that the cement component contained in the sand and gravel aggregate can be diluted and separated, so that the cement component can flow along the material taking barrel to the interior of the recovery tank for precipitation, so as to facilitate the later recovery of the cement.

[0017] 3. The utility model provides a recovery component directly below the filter component and provides structural support for the recovery box through a stabilizing frame, thereby preventing the recovery box from tipping over when receiving the recovered sand and gravel aggregates. The universal wheels installed on the left and right sides of the stabilizing frame enable the entire recovery component to have flexible mobility for subsequent mobile transportation. The protective frame prevents the universal wheels from collision damage and plays a role in structural protection. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the side view of the main body of a concrete waste material recovery device for bridge construction according to the utility model;

[0019] Figure 2 The utility model is a concrete waste material recovery device for bridge construction Figure 1 A schematic diagram of the enlarged structure at point A;

[0020] Figure 3 The utility model is a concrete waste material recovery device for bridge construction Figure 1 A schematic diagram of the enlarged structure at B;

[0021] Figure 4 The utility model is a schematic diagram of the internal cross-sectional three-dimensional structure of a filter box of a concrete waste material recovery device for bridge construction.

[0022] In the figure: 1. material distribution component; 101. recovery tank; 102. support platform; 103. metal filter frame; 104. liquid extraction pipe; 2. material extraction component; 201. material extraction barrel; 202. screw; 203. servo motor; 204. connecting flange; 3. filter component; 301. filter box; 302. feed pipe; 303. docking flange; 304. discharge pipe; 305. filter screen; 306. filter bin; 307. water storage bin; 308. material distribution bin; 4. recovery component; 401. stabilizing frame; 402. recovery box; 403. protective frame; 404. universal walking wheel; 5. connecting pipe; 6. centrifugal pump; 7. conveying pipe. DETAILED DESCRIPTION

[0023] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.

[0024] like Figures 1 to 4 As shown, a concrete waste material recovery device for bridge construction includes a material distribution component 1 and a filter component 3, a material distribution component 1 is obliquely installed with a material drawing component 2 on one side, the filter component 3 is connected to a bottom section of the material drawing component 2 away from the material distribution component 1, and a recovery component 4 is arranged directly below the filter component 3, the filter component 3 includes a filter box 301, a feed pipe 302, a docking flange 303, a discharge pipe 304, a filter screen 305, a filter bin 306, a water storage bin 307, and a material distribution bin 308, the upper end of the filter box 301 is connected with the feed pipe 302, and the top of the feed pipe 302 is installed with a docking flange 303, the left and right sides of the bottom of the filter box 301 are symmetrically installed with the discharge pipe 304, and the filter screen 305 is set inside the filter box 301, and the filter box 301 is separated by the filter screen 305 so that the upper half of the filter screen 305 is the filter bin 306, and the water storage bin 307 is arranged directly below the filter screen 305, and The left and right sides of the water storage tank 307 are provided with distribution bins 308, a connecting pipe 5 is horizontally connected between the filtering component 3 and the drawing component 2, a centrifugal pump 6 is installed on the side of the distribution component 1 away from the recovery component 4, and a conveying pipe 7 is connected to the top of the centrifugal pump 6. The combination of the docking flange 303 and the connecting flange 204 makes the drawing component 2 and the filtering component 3 have flexible structural disassembly. When the drawing component 2 extracts the concrete residue inside the recovery tank 101 and conveys it to the filter box 301, solid-liquid separation will be carried out with the assistance of the filter screen 305, and the solid sand and gravel aggregate will enter the distribution bins 308 on the left and right sides, and fall into the recovery component 4 directly below from the discharge pipe 304, and the filtered liquid will be conveyed to the inside of the material taking barrel 201 by the connecting pipe 5, so as to flush the extracted solid-liquid mixed concrete residue, so that the cement component therein is diluted and flows to the recovery tank 101 for precipitation.

[0025] The material distribution component 1 includes a recovery tank 101, a support platform 102, a metal filter frame 103 and a liquid extraction pipe 104. The support platform 102 is arranged inside the side of the recovery tank 101 close to the material extraction component 2, and the metal filter frame 103 is obliquely arranged inside the side of the recovery tank 101 away from the support platform 102. The liquid extraction pipe 104 is installed at the lower end of the inner wall of the side of the recovery tank 101 close to the metal filter frame 103. The support platform 102 is a triangular solid structure, and the inclined surface of the support platform 102 is aligned with the material extraction component. 2 is fixedly connected, the inclined surface of the metal filter frame 103 and the support platform 102 are combined into an inverted trapezoidal structure inside the recovery tank 101, the liquid extraction pipe 104 is connected to the centrifugal pump 6, and the material extraction assembly 2 includes a material extraction barrel 201, a screw 202, a servo motor 203, and a connecting flange 204. The screw 202 is installed inside the material extraction barrel 201, and the servo motor 203 is installed at one end of the screw 202 through a coupling, and a bottom section of the material extraction barrel 201 close to the servo motor 203 A connecting flange 204 is installed on the top of the collecting tank 101, one end of the connecting pipe 5 is connected to the bottom of the water storage bin 307, and the end of the connecting pipe 5 away from the water storage bin 307 is connected to the inner middle section of the material taking barrel 201, and the end of the connecting pipe 5 away from the centrifugal pump 6 is connected to the upper end of the material taking barrel 201. By obliquely setting up a metal filter frame 103 on one side of the interior of the recovery tank 101, the concrete residue put into the recovery tank 101 is subjected to primary solid-liquid separation. At the same time, the separated liquid will be transported to the upper end of the material taking barrel 201 under the operation of the centrifugal pump 6 and the connection and transportation of the liquid extraction pipe 104 and the transportation pipe 7, so as to flush the extracted concrete from top to bottom along the interior of the collecting barrel 201, so as to clean the concrete residue with the clean water injected from the outside, dilute and separate the cement component contained in the sand and gravel aggregate, so that the cement component will flow along the collecting barrel 201 to the interior of the recovery tank 101 for precipitation, so as to facilitate the later recovery of the cement.

[0026] The recycling component 4 includes a stabilizing frame 401, a recycling box 402, a protective frame 403 and a universal walking wheel 404. The recycling box 402 is fixedly installed in the center of the stabilizing frame 401, and the protective frames 403 are installed on the left and right sides of the stabilizing frame 401, and the universal walking wheel 404 is installed inside the protective frame 403. By arranging the recycling component 4 directly below the filtering component 3, the stabilizing frame 401 provides structural support for the recycling box 402 to avoid the problem of the recycling box 402 tipping over when receiving the recycled sand and gravel aggregates. The universal walking wheels 404 installed on the left and right sides of the stabilizing frame 401 make the entire recycling component 4 flexible and mobile, so as to facilitate subsequent mobile transportation. The protective frame 403 prevents the universal walking wheel 404 from collision damage and plays a role in structural protection.

[0027] In summary, if Figures 1 to 4As shown, when the concrete residue recovery device for bridge construction is used, the concrete residue is first put into the recovery pool 101 filled with clean water, and as it is soaked and precipitated, the material extraction component 2 is then started, and the screw 202 directly connected to the servo motor 203 is driven to rotate inside the material taking barrel 201, and the concrete residue containing sand and gravel aggregates is extracted from the bottom of the recovery pool 101. The concrete residue will be lifted to the connection flange 204, and enter the filter box 301 through the feed pipe 302 directly connected to the docking flange 303, and under the action of the filter screen 305, the concrete residue will be separated into solid and liquid, and the sand and gravel aggregate will fall directly from the filter bin 306 into the sub-bin 308 on the left and right sides of the filter screen 305, and fall directly from the discharge pipe 304 into the recovery box 402 fixed by the stabilizing frame 401 directly below;

[0028] The separated liquid will directly enter the water storage tank 307 below the filter screen 305, and under the transportation of the connecting pipe 5, the liquid will be transported to the inside of the material taking barrel 201 and flush the gradually lifted concrete residue;

[0029] During this process, the concrete residue immersed in the recovery tank 101 will be diluted by clean water. At this time, with the operation of the centrifugal pump 6, the liquid filtered out by the metal filter frame 103 is extracted, and the liquid is transported to the upper end of the inner part of the material taking barrel 201 through the liquid extraction pipe 104 and the conveying pipe 7, so as to flush the concrete residue being lifted. Together with the action of the connecting pipe 5, the cement component contained in the residue is flushed, and will flow to the inside of the recovery tank 101 along with the inclined material taking barrel 201, which is convenient for the subsequent precipitation and recovery of cement. When the recovery box 402 is filled with aggregate, the entire recovery assembly 4 can be moved and transported using the universal walking wheels 404 installed inside the protective frame 403.

[0030] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

Claims

1. A concrete waste material recovery device for bridge construction, comprising a material distribution component (1), a filtering component (3) and a connecting pipe (5), characterized in that: A material drawing component (2) is obliquely installed on one side of the material distribution component (1); the filter component (3) is connected to a bottom section of the material drawing component (2) away from the material distribution component (1); and a recovery component (4) is arranged directly below the filter component (3); the filter component (3) comprises a filter box (301), a feed pipe (302), a docking flange (303), a discharge pipe (304), a filter screen (305), a filter bin (306), a water storage bin (307) and a material distribution bin (308); the upper end of the filter box (301) is connected to the feed pipe (302), and the top of the feed pipe (302) is installed with a docking flange (303); the filter box (301) is connected to the feed pipe (302), and the top of the feed pipe (302) is installed with a docking flange (303); 1), discharge pipes (304) are symmetrically installed on the left and right sides of the bottom of the filter box (301), and a filter screen (305) is installed inside the filter box (301), and the filter box (301) is divided by the filter screen (305) so that the upper half of the filter screen (305) is a filter bin (306), and a water storage bin (307) is arranged directly below the filter screen (305), and a material distribution bin (308) is arranged on the left and right sides of the water storage bin (307), and the material distribution component (1) includes a recovery tank (101), a support platform (102), a metal filter frame (103) and a liquid extraction pipe (104), and a support platform (102) is arranged inside the recovery tank (101) on the side close to the material extraction component (2). ), and a metal filter frame (103) is obliquely arranged inside the side of the recovery pool (101) away from the support platform (102), and a liquid extraction pipe (104) is installed at the lower end of the inner wall of the side of the recovery pool (101) close to the metal filter frame (103), the material extraction component (2) comprises a material extraction barrel (201), a screw rod (202), a servo motor (203), and a connecting flange (204), the material extraction barrel (201) is internally installed with a screw rod (202), and one end of the screw rod (202) is installed with a servo motor (203) through a coupling, and a connecting flange (204) is installed at a bottom section of the material extraction barrel (201) close to the servo motor (203), and the connecting flange (204) is installed at a bottom section of the material extraction barrel (201) close to the servo motor (203), One end of the through pipe (5) is connected to the bottom of the water storage bin (307), and the end of the connecting pipe (5) away from the water storage bin (307) is connected to the inner middle section of the material taking barrel (201), and the end of the connecting pipe (5) away from the centrifugal pump (6) is connected to the inner part of the upper end of the material taking barrel (201). The recovery component (4) comprises a stabilizing frame (401), a recovery box (402), a protective frame (403) and universal running wheels (404). The recovery box (402) is fixedly installed in the center of the stabilizing frame (401), and the protective frames (403) are installed on the left and right sides of the stabilizing frame (401), and the inner part of the protective frame (403) is installed with universal running wheels (404).

2. A device for recovering residual concrete for bridge construction according to claim 1, characterized in that: A connecting pipe (5) is horizontally connected between the filtering component (3) and the material drawing component (2); a centrifugal pump (6) is installed on the side of the material distribution component (1) away from the recovery component (4), and a conveying pipe (7) is connected to the top of the centrifugal pump (6).

3. The device for recovering residual concrete for bridge construction according to claim 1, characterized in that: The support platform (102) is a triangular solid structure, and the inclined surface of the support platform (102) is fixedly connected to the lower end of the material suction component (2).

4. The device for recovering residual concrete for bridge construction according to claim 1, characterized in that: The inclined surface of the metal filter frame (103) and the support platform (102) are combined into an inverted trapezoidal structure inside the recovery tank (101), and the liquid extraction pipe (104) is connected to the centrifugal pump (6).