Reaction kettle for hyperbranched polymer
By designing liftable sampling tubes and suction components in the hyperbranched polymer reactor, the problem of difficult sampling height in the prior art is solved, and sampling of different height positions and effective sampling of samples is achieved.
Patent Information
- Application Number
- CN202421589448.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-05
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-07-05
AI Technical Summary
In the existing hyperbranched polymer reactor, the position of the sampling tube is relatively fixed, making it difficult for operators to adjust the height of the sampling.
A hyperbranched polymer reactor is designed, with a sampling port on the top side of the kettle body, and a sampling tube is installed in the sampling port. By controlling the lifting and lowering of the sampling tube, the operator can adjust the height of the bottom end of the sampling tube and extract the sample through the suction assembly.
The sampling of different height positions is achieved, and the problem of difficult to adjust the height of the sampling is solved. At the same time, through the use of the suction assembly, the effective sampling of the sample and the uniform mixing in the kettle body are ensured.
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Figure CN222550916U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of reactors, and in particular to a reactor for producing hyperbranched polymers. Background Art
[0002] Hyperbranched polymers refer to highly branched but irregularly structured polymers composed of branching units. They are often used as viscosity modifiers and are often produced using a reactor.
[0003] A common hyperbranched polymer reactor includes a reactor body, which is provided with a stirring mechanism. With the help of the stirring mechanism, the interior of the reactor body can be stirred. A plurality of sampling tubes are arranged on the outside of the reactor body from top to bottom. The sampling tubes are connected to the interior of the reactor body. Valves are provided on the sampling tubes. Samples in the reactor body can flow out from the sampling tubes, and the operator can complete sampling at multiple height positions.
[0004] For the above-mentioned related technologies, the position of the sampling tube is relatively fixed, and it is difficult for operators to adjust the sampling height. Utility Model Content
[0005] In order to improve the problem of difficulty in adjusting the sampling height, the present application provides a hyperbranched polymer reactor.
[0006] The present application provides a hyperbranched polymer reactor using the following technical solution:
[0007] A hyperbranched polymer reactor comprises a reactor body, wherein a stirring assembly is arranged in the reactor body, a sampling port is opened on the top side of the reactor body, a sampling tube is installed in the sampling port in a lifting manner, the bottom end of the sampling tube has an opening, and the top end of the sampling tube is connected to a suction assembly.
[0008] By adopting the above technical scheme, with the help of the stirring component, the mixing of the sample in the kettle can be ensured; before sampling, the operator controls the lifting of the sampling tube and can adjust the height of the bottom end of the sampling tube. After the bottom end of the sampling tube reaches the predetermined sampling height, the suction component is started to extract the sample at the bottom end of the sampling tube, thereby realizing the sampling of the sample; the operator can achieve sampling at different heights by adjusting the lifting of the sampling tube, which generally improves the problem of difficulty in adjusting the sampling height.
[0009] Optionally, the suction assembly includes a connecting pipe, a sample tank and an air pump, the connecting pipe connects the sample tank and the sampling tube, and the air inlet of the air pump is communicated with the top side of the sample tank.
[0010] By adopting the above technical solution, the vacuum pump is started, which can generate negative pressure in the sample tank, connecting pipe and sampling tube, so that the sample in the kettle body enters the sample tank from the sampling tube and connecting pipe in turn, reducing the sample entering the vacuum pump.
[0011] Optionally, a discharge pipe is connected to the bottom side of the sample tank, and a valve is provided on the discharge pipe.
[0012] By adopting the above technical solution, after the operator opens the valve, the sample can flow out from the discharge pipe, and the operator can obtain the sample more conveniently.
[0013] Optionally, a guide ring is provided on the kettle body, and the sampling tube is located inside the guide ring.
[0014] By adopting the above technical solution, the guide ring can guide the lifting and lowering of the sampling tube.
[0015] Optionally, a lifting assembly for controlling the lifting of the sampling tube is provided on the upper side of the kettle body.
[0016] By adopting the above technical solution, the height of the sampling tube can be adjusted with the help of the lifting assembly.
[0017] Optionally, the lifting assembly includes a driving motor and a gear, the driving motor is connected to the outside of the kettle body, the gear is coaxially and fixedly connected to the output shaft of the driving motor, and a rack is provided on the sampling tube, and the rack is meshed with the gear.
[0018] By adopting the above technical solution, the operator starts the drive motor, and the drive motor drives the gear to rotate. When the gear rotates, it can drive the rack to drive the sampling tube to rise. The operator controls the drive motor to rotate in the opposite direction, which can make the rack drive the sampling tube to descend, thereby realizing the control of the lifting and lowering of the sampling tube.
[0019] Optionally, a groove is provided on the inner side wall of the guide ring, and the rack is located in the slide groove.
[0020] By adopting the above technical solution, the rack can slide through the groove when the rack is raised or lowered.
[0021] Optionally, the stirring assembly includes a stirring shaft and a stirring blade, the stirring blade is fixedly connected to the stirring shaft, and the distance between the sampling tube and the stirring shaft is greater than the length of the stirring blade.
[0022] By adopting the above technical solution, the stirring blade can be prevented from touching the sampling tube, thereby protecting the stirring blade and the sampling tube.
[0023] In summary, the present application includes at least one of the following beneficial technical effects:
[0024] 1. With the help of the stirring component, the mixing of the sample in the kettle can be guaranteed; before sampling, the operator controls the lifting of the sampling tube and can adjust the height of the bottom of the sampling tube. After the bottom of the sampling tube reaches the predetermined sampling height, the suction component is started to extract the sample at the bottom of the sampling tube, thereby realizing the sampling of the sample; the operator can realize sampling at different heights by adjusting the lifting of the sampling tube, which improves the problem of difficulty in adjusting the sampling height as a whole;
[0025] 2. Start the vacuum pump, which can generate negative pressure in the sample tank, connecting pipe and sampling tube, so that the sample in the kettle enters the sample tank from the sampling tube and connecting pipe in turn, reducing the sample from entering the vacuum pump;
[0026] 3. The operator starts the drive motor, which drives the gear to rotate. When the gear rotates, it can drive the rack to drive the sampling tube to rise. The operator controls the drive motor to rotate in the opposite direction, which can make the rack drive the sampling tube to descend, thereby realizing the control of the lifting and lowering of the sampling tube. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0028] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application;
[0029] Figure 2 yes Figure 1 A magnified schematic diagram of part A;
[0030] Figure 3 This is a partial structural diagram for showing the internal structure of the kettle;
[0031] Figure 4 This is a partial structural diagram to show the structure between the guide ring and the sampling tube.
[0032] Figure numerals: 1. kettle body; 11. sampling port; 12. mounting plate; 2. stirring assembly; 21. stirring motor; 22. stirring shaft; 23. stirring blade; 3. sampling tube; 31. rack; 4. suction assembly; 41. connecting pipe; 42. sample tank; 421. observation window; 43. vacuum pump; 431. vacuum pipe; 5. discharge pipe; 51. valve; 6. lifting assembly; 61. driving motor; 62. gear; 7. guide ring; 71. groove. DETAILED DESCRIPTION
[0033] The following is combined with Figure 1-4 This application is described in further detail.
[0034] The present application embodiment discloses a hyperbranched polymer reactor. Figure 1 and Figure 2 The reactor of hyperbranched polymer comprises a reactor body 1, a stirring assembly 2 is arranged in the reactor body 1, and a sampling port 11 is opened on the top side of the reactor body 1, a sampling tube 3 is installed in the sampling port 11, the bottom end of the sampling tube 3 has an opening, and the top end of the sampling tube 3 is connected with a suction assembly 4. With the help of the stirring assembly 2, the mixing of the sample in the reactor body 1 can be guaranteed; before sampling, the operator controls the lifting of the sampling tube 3 to adjust the height of the bottom end of the sampling tube 3, and after the bottom end of the sampling tube 3 reaches the predetermined sampling height, the suction assembly 4 is started to extract the sample at the bottom end of the sampling tube 3, thereby realizing the sampling of the sample; the operator can realize sampling at different heights by adjusting the lifting of the sampling tube 3, which improves the problem of difficulty in adjusting the sampling height as a whole.
[0035] A feeding port is provided on the upper side of the kettle body 1 , through which an operator can feed materials to the upper side of the kettle body 1 . A feeding pipe is provided on the lower side of the kettle body 1 , through which the hyperbranched polymer in the kettle body 1 can flow out of the kettle body 1 .
[0036] Reference Figure 1 and Figure 2 The suction assembly 4 includes a connecting pipe 41, a sample tank 42 and an air pump 43. The connecting pipe 41 is an elastic plastic tube. One end of the connecting pipe 41 is connected to the side wall of the sample tank 42, and the other end is connected to the upper end of the sampling tube 3. An air pump 431 is connected between the air inlet of the air pump 43 and the upper side of the sample tank 42. A mounting plate 12 is fixedly welded to the outside of the kettle body 1, and the sample tank 42 and the air pump 43 are both fixedly mounted on the upper side of the mounting plate 12. When the operator starts the air pump 43, the air pump 43 can generate negative pressure in the sample tank 42, the connecting pipe 41 and the sampling tube 3, so that the sample in the kettle body 1 enters the sample tank 42 from the sampling tube 3 and the connecting pipe 41 in turn; the connecting pipe 41 is connected to the upper end of the sampling tube 3, which reduces the sample from entering the air pump 43.
[0037] The bottom side of the sample tank 42 is connected to a discharge pipe 5, and a valve 51 is provided on the discharge pipe 5. When the operator opens the valve 51, the sample can flow out of the discharge pipe 5, and the operator can conveniently receive the sample.
[0038] The sample tank 42 is provided with a transparent observation window 421 , which may be made of plastic or glass. The observation window 421 allows the operator to conveniently observe the quantity of the sample in the sample tank 42 , and the operator can turn off the vacuum pump 43 in time to avoid drawing the sample into the vacuum pump 43 .
[0039] Reference Figure 1 and Figure 2 A lifting assembly 6 for controlling the lifting of the sampling tube 3 is provided on the upper side of the kettle body 1. With the help of the lifting assembly 6, the height of the sampling tube 3 can be adjusted. A guide ring 7 is welded on the upper side of the kettle body 1. The sampling tube 3 is located in the guide ring 7. The guide ring 7 can guide the lifting of the sampling tube 3.
[0040] Reference Figure 3 and Figure 4 The lifting assembly 6 includes a driving motor 61 and a gear 62. The driving motor 61 is fixedly mounted on the upper side of the kettle body 1. The gear 62 is coaxially welded with the output shaft of the driving motor 61. A rack 31 is welded on the sampling tube 3. The rack 31 is parallel to the sampling tube 3, and the rack 31 is meshed with the gear 62. When the operator starts the driving motor 61, the driving motor 61 drives the gear 62 to rotate. When the gear 62 rotates, the rack 31 can drive the sampling tube 3 to rise. When the operator controls the driving motor 61 to rotate in the opposite direction, the rack 31 can drive the sampling tube 3 to descend, thereby realizing the control of the lifting of the sampling tube 3.
[0041] In order to facilitate the rack 31 to pass through the guide ring 7, a groove 71 is opened on the inner wall of the guide ring 7, and the rack 31 is located in the slide groove. When the rack 31 is raised or lowered, the rack 31 can slide through the groove 71, reducing the interference of the guide ring 7 on the rack 31.
[0042] The stirring assembly 2 includes a stirring motor 21, a stirring shaft 22 and a stirring blade 23. The stirring motor 21 is fixedly mounted on the upper side of the kettle body 1, and the stirring shaft 22 is coaxially welded with the output shaft of the stirring motor 21. The stirring shaft 22 is vertical, and a plurality of stirring blades 23 are provided, and the stirring blades 23 are welded to the stirring shaft 22. Starting the stirring motor 21 can ensure that the stirring blades 23 stir the kettle body 1.
[0043] The sampling tube 3 is vertical, and the distance between the sampling tube 3 and the stirring shaft 22 is greater than the length of the stirring blade 23. When the stirring shaft 22 rotates, the stirring blade 23 can be prevented from touching the sampling tube 3, thereby protecting the stirring blade 23 and the sampling tube 3.
[0044] The implementation principle of the reactor for producing hyperbranched polymers in the embodiment of the present application is as follows: before sampling, the operator controls the lifting and lowering of the sampling tube 3 to adjust the height of the bottom end of the sampling tube 3. After the bottom end of the sampling tube 3 reaches a predetermined sampling height, the suction assembly 4 is started to extract the sample at the bottom end of the sampling tube 3, thereby realizing the sampling of the sample; the operator can realize sampling at different height positions by adjusting the lifting and lowering of the sampling tube 3, thereby improving the problem of difficulty in adjusting the sampling height as a whole.
[0045] The above are all optional embodiments of the present application, and are not intended to limit the protection scope of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A reactor for producing a hyperbranched polymer, characterized in that: The invention comprises a kettle body (1), wherein a stirring assembly (2) is arranged in the kettle body (1), and a sampling port (11) is provided on the top side of the kettle body (1), a sampling tube (3) is installed in the sampling port (11) in a lifting manner, the bottom end of the sampling tube (3) has an opening, and the top end of the sampling tube (3) is connected to a suction assembly (4); The suction assembly (4) comprises a connecting pipe (41), a sample tank (42) and an air pump (43); the connecting pipe (41) connects the sample tank (42) and the sampling tube (3); and the air inlet of the air pump (43) is connected to the top side of the sample tank (42).
2. The reactor of a hyperbranched polymer according to claim 1, characterized in that: The bottom side of the sample tank (42) is connected to a discharge pipe (5), and a valve (51) is provided on the discharge pipe (5).
3. A reactor for producing a hyperbranched polymer according to claim 2, characterized in that: A guide ring (7) is provided on the kettle body (1), and the sampling tube (3) is located inside the guide ring (7).
4. The reactor of a hyperbranched polymer according to claim 3, characterized in that: A lifting assembly (6) for controlling the lifting of the sampling tube (3) is arranged on the upper side of the kettle body (1).
5. A hyperbranched polymer reactor according to claim 4, characterized in that: The lifting assembly (6) comprises a driving motor (61) and a gear (62); the driving motor (61) is connected to the outside of the kettle body (1); the gear (62) is coaxially fixedly connected to the output shaft of the driving motor (61); a rack (31) is provided on the sampling tube (3); the rack (31) is meshed with the gear (62).
6. The reactor of a hyperbranched polymer according to claim 5, characterized in that: A groove (71) is provided on the inner side wall of the guide ring (7), and the rack (31) is located in the slide groove.
7. The reactor of a hyperbranched polymer according to claim 1, characterized in that: The stirring assembly (2) comprises a stirring shaft (22) and a stirring blade (23); the stirring blade (23) is fixedly connected to the stirring shaft (22); and the distance between the sampling tube (3) and the stirring shaft (22) is greater than the length of the stirring blade (23).