PCBA (Printed Circuit Board Assembly) device capable of being modularly combined
By designing a modularly combined PCBA device, the use of bidirectional screws to control the movement of the ply plate and the reinforcement and fixing effect of the butt column is solved, the problem that traditional PCBA design is difficult to adapt to the rapidly changing market demands, and flexible combination and maintenance are achieved, which improves practicality.
Patent Information
- Application Number
- CN202421169380.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-05-27
AI Technical Summary
Traditional PCBA designs are difficult to adapt to rapidly changing market demands, and generally require overall replacement during product upgrades or repairs, resulting in waste of resources.
A modularly combined PCBA device is designed to control the activity of the clamp through a bidirectional screw, and the disassembly and combination of different modules is realized, and the reinforcement and fixing effects of butt columns and plug columns are used to facilitate flexible combination and maintenance.
It realizes flexible combination and maintenance of PCBA devices, and can freely combine modules according to actual conditions, improving practicality and reducing resource waste.
Smart Images

Figure CN222551257U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electronic engineering, in particular to a PCBA device capable of modular assembly. Background Art
[0002] The PCBA process is a key link in the manufacturing of electronic products. It involves multiple steps from design, raw material preparation, circuit board manufacturing, component welding to final testing.
[0003] With the rapid development of science and technology, the speed of electronic product replacement is accelerating, and the market demand for personalized and customized products is growing. Traditional PCBA design is usually carried out for a single product, which is difficult to adapt to the rapidly changing market demand. In addition, when upgrading or repairing the product, it often needs to be replaced as a whole, resulting in a waste of resources. Therefore, it is imperative to develop a modular PCBA device that can be flexibly combined, easy to expand and maintain. Utility Model Content
[0004] The purpose of the utility model is to provide a modular PCBA device to solve the problems raised in the above background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A PCBA device that can be modularly combined includes a workbench and also includes: a conveying mechanism for conveying materials, the conveying mechanism is installed on the top surface of the workbench; a dispensing machine, a printing machine, an electric welding machine and a detection machine arranged in sequence front and back, the dispensing machine, the printing machine, the electric welding machine and the detection machine are all installed on the top surface of the workbench near the conveying mechanism through a fixing mechanism, the fixing mechanism includes two mounting seats and two bases arranged side by side, the mounting seat is fixed to the top surface of the workbench, and eight bases are respectively fixed to the bottom surfaces of the left and right ends of the dispensing machine, the printing machine, the electric welding machine and the detection machine, a slide groove is opened in the center of the top surface of the mounting seat, the mounting seat is rotatably connected to a bidirectional screw rod in the slide groove, the threads at both ends of the bidirectional screw rod are in opposite directions, and both ends of the bidirectional screw rod are threadedly connected to a clamping plate.
[0007] Preferably, the conveying mechanism comprises two vertical plates fixed side by side at the center of the top surface of the workbench, the front and rear ends of the two vertical plates are rotatably connected to rollers, and the two rollers are connected by a conveyor belt transmission.
[0008] Preferably, the conveying mechanism further comprises a control motor fixed on one of the vertical plates, and an output shaft of the control motor is coaxially connected to one of the rotating rollers.
[0009] Preferably, the four corners of the bottom surface of the base are provided with sockets, and the top surface of the mounting seat is provided with plug posts corresponding to the positions of the sockets and having sizes matching those of the sockets.
[0010] Preferably, docking posts are fixed to the top ends of the opposite surfaces of the two clamping plates, and docking holes corresponding to the positions of the docking posts and having sizes matching those of the docking posts are provided on the left and right sides of the base.
[0011] Preferably, one end of the bidirectional screw rod away from the conveying mechanism extends to the outside of the mounting seat and is coaxially connected to a hand wheel, and the hand wheel is used to control the movement of the two clamps.
[0012] Preferably, the dispensing machine includes an inverted U-shaped bracket, a movable plate is provided under the bottom surface of the bracket cross plate, the top surface of the movable plate is tightly fitted with the bottom surface of the bracket cross plate, a hydraulic cylinder is fixed in the center of the bottom surface of the movable plate, and a glue gun is fixed at the bottom of the telescopic end of the hydraulic cylinder.
[0013] Preferably, a screw is rotatably connected between the two vertical plates of the bracket, the screw is threadedly connected to the movable plate, and a driving motor with an output shaft coaxially connected to the screw is fixed on the vertical plate of the bracket.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] The utility model controls two clamping plates to clamp a fixed base by setting a bidirectional screw rod, and reinforces the fixing effect by docking columns and plug columns, which facilitates the disassembly and combination of different modules and can be freely combined according to actual conditions, making it more practical. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 It is an exploded view of the conveying mechanism in the utility model;
[0018] Figure 3 It is a structural schematic diagram of the fixing mechanism in the utility model;
[0019] Figure 4 It is a cross-sectional view of the base in the utility model;
[0020] Figure 5 It is the front view of the glue dispensing machine in the utility model.
[0021] In the figure:
[0022] 1. Workbench;
[0023] 2. Conveying mechanism; 20. Vertical plate; 21. Roller; 22. Conveyor belt; 23. Control motor;
[0024] 3. Fixing mechanism; 30. Mounting seat; 300. Insertion column; 301. Slide groove; 302. Bidirectional screw rod; 303. Clamp plate; 304. Docking column; 305. Hand wheel; 31. Base; 310. Insertion hole; 311. Docking hole;
[0025] 4. Glue dispenser; 40. Bracket; 41. Movable plate; 42. Hydraulic cylinder; 43. Glue gun; 44. Screw rod; 45. Driving motor;
[0026] 5. Printing press;
[0027] 6. Electric welding machine;
[0028] 7. Detection machine. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the utility model to clearly and completely describe the technical solution in the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] See also Figure 1-Figure 5 , the utility model provides a technical solution:
[0031] A modular PCBA device includes a workbench 1, and also includes: a conveying mechanism 2 for conveying materials, the conveying mechanism 2 is installed on the top surface of the workbench 1; a dispensing machine 4, a printing machine 5, an electric welder 6 and a detection machine 7 arranged in sequence, the electric welder 6 uses a welding head to perform welding work, and the detection machine 7 is equipped with a detection probe. The dispensing machine 4, the printing machine 5, the electric welder 6 and the detection machine 7 are all installed on the top surface of the workbench 1 near the conveying mechanism 2 through a fixing mechanism 3, and the fixing mechanism 3 includes two mounting seats 30 and two bases 3 arranged side by side. 1. The mounting seat 30 is fixed on the top surface of the workbench 1, and eight bases 31 are respectively fixed on the bottom surfaces of the left and right ends of the dispensing machine 4, the printing machine 5, the electric welding machine 6 and the testing machine 7. A slide groove 301 is opened in the center of the top surface of the mounting seat 30. The mounting seat 30 is rotatably connected with a bidirectional screw rod 302 in the slide groove 301. The thread directions of the two ends of the bidirectional screw rod 302 are opposite. Both ends of the bidirectional screw rod 302 are threadedly connected with a clamping plate 303. When the bidirectional screw rod 302 rotates, the two clamping plates 303 are close to or away from each other, which is convenient for disassembly and combination of different modules and more practical.
[0032] In this embodiment, the conveying mechanism 2 includes two vertical plates 20 fixed side by side at the center of the top surface of the workbench 1. The front and rear ends of the two vertical plates 20 are rotatably connected with rollers 21. The two rollers 21 are connected by a conveyor belt 22. The material can be fixed on the conveyor belt 22 for transportation.
[0033] Specifically, the conveying mechanism 2 further includes a control motor 23 fixed on one of the vertical plates 20 , the output shaft of the control motor 23 is coaxially connected to one of the rollers 21 , and the control motor 23 serves as a power source to control the operation of the roller 21 .
[0034] Specifically, the four corners of the bottom surface of the base 31 are provided with sockets 310 , and the top surface of the mounting seat 30 is provided with plug posts 300 corresponding to the positions of the sockets 310 and matching in size, so as to facilitate alignment of the mounting seat 30 and the base 31 .
[0035] Furthermore, docking posts 304 are fixed to the top of the opposite surfaces of the two clamps 303, and docking holes 311 corresponding to the positions of the docking posts 304 and having sizes matching the docking posts 304 are opened on the left and right sides of the base 31, so that the clamps 303 and the base 31 are in closer contact.
[0036] In addition, one end of the bidirectional screw rod 302 away from the conveying mechanism 2 extends to the outside of the mounting seat 30 and is coaxially connected to a hand wheel 305, which is used to control the movement of the two clamping plates 303, so as to facilitate the rotation of the bidirectional screw rod 302 from the outside.
[0037] It is worth mentioning that the glue dispensing machine 4 includes an inverted U-shaped bracket 40, and a movable plate 41 is provided under the bottom surface of the horizontal plate of the bracket 40. The top surface of the movable plate 41 is tightly fitted with the bottom surface of the horizontal plate of the bracket 40. A hydraulic cylinder 42 is fixed at the center of the bottom surface of the movable plate 41, and a glue gun 43 is fixed at the bottom end of the telescopic end of the hydraulic cylinder 42. The hydraulic cylinder 42 can move the glue gun 43 to a suitable height for glue dispensing operations.
[0038] It is worth noting that a screw rod 44 is rotatably connected between the two vertical plates of the bracket 40, the screw rod 44 is threadedly connected to the movable plate 41, and a driving motor 45 with an output shaft coaxially connected to the screw rod 44 is fixed on the vertical plate of the bracket 40 to control the glue gun 43 to move above the material.
[0039] Finally, it should be noted that the control motor 23, hydraulic cylinder 42, drive motor 45, printer 5, electric welder 6 and detection machine 7 involved in the utility model are all universal standard parts or parts known to technical personnel in this field, and their structures and principles are all known to technical personnel in this field through technical manuals or through conventional experimental methods. In the idle space of this device, all the above-mentioned electrical components, which refer to power elements, electrical components, and compatible controllers and power supplies, are connected through wires. The specific connection means should refer to the working principle of the utility model. The electrical connection between each electrical component is completed in a sequential working order, and the detailed connection means are all well-known technologies in the field.
[0040] When the modular PCBA device of the utility model is used, the material is fixed on the conveyor belt 22, the control motor 23 is started, and the output shaft of the control motor 23 drives the roller 21 coaxially connected thereto to rotate, and then drives another roller 21 to rotate through the conveyor belt 22, and the conveyor belt 22 transports the material;
[0041] Then, the corresponding operations are completed in sequence through the dispensing machine 4, the printing machine 5, the electric welding machine 6 and the testing machine 7. The output shaft of the driving motor 45 drives the screw rod 44 to rotate, thereby driving the glue gun 43 to the top of the material, and the hydraulic cylinder 42 adjusts the glue gun 43 to a suitable height. Other equipment can also use similar structures to achieve corresponding functions;
[0042] When the corresponding module needs to be replaced, the hand wheel 305 is turned, the bidirectional screw rod 302 rotates, the two clamping plates 303 move away from each other, and the docking column 304 is disengaged from the docking hole 311, so that the base 31 and the mounting seat 30 can be separated, which is easy to operate and can be combined into modules, and is more practical.
[0043] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A modular PCBA device, comprising a workbench (1), characterized in that: Also includes: A conveying mechanism (2) for conveying materials, the conveying mechanism (2) being installed on the top surface of the workbench (1); A glue dispensing machine (4), a printing machine (5), an electric welding machine (6) and a detection machine (7) are arranged in sequence in front and behind, and the glue dispensing machine (4), the printing machine (5), the electric welding machine (6) and the detection machine (7) are all installed on the top surface of the workbench (1) near the conveying mechanism (2) through a fixing mechanism (3), and the fixing mechanism (3) includes two mounting seats (30) and two bases (31) arranged side by side, and the mounting seats (30) are fixed to the top surface of the workbench (1). The eight bases (31) are respectively fixed to the bottom surfaces of the left and right ends of the dispensing machine (4), the printing machine (5), the electric welding machine (6) and the detection machine (7); a slide groove (301) is provided in the center of the top surface of the mounting seat (30); the mounting seat (30) is rotatably connected to a bidirectional screw rod (302) in the slide groove (301); the threads at both ends of the bidirectional screw rod (302) are in opposite directions; and both ends of the bidirectional screw rod (302) are threadedly connected to a clamping plate (303).
2. The modular PCBA device according to claim 1, characterized in that: The conveying mechanism (2) comprises two vertical plates (20) fixed side by side at the center of the top surface of the workbench (1), and the front and rear ends of the two vertical plates (20) are rotatably connected to rollers (21), and the two rollers (21) are connected by a transmission belt (22).
3. The modular PCBA device according to claim 2, characterized in that: The conveying mechanism (2) further comprises a control motor (23) fixed on one of the vertical plates (20), and an output shaft of the control motor (23) is coaxially connected to one of the rotating rollers (21).
4. The modular PCBA device according to claim 1, characterized in that: The four corners of the bottom surface of the base (31) are provided with plug holes (310), and the top surface of the mounting seat (30) is provided with plug posts (300) corresponding to the positions of the plug holes (310) and having matching sizes.
5. The modularizable PCBA device according to claim 1, characterized in that: A docking column (304) is fixed to the top of the opposite surfaces of the two clamping plates (303), and docking holes (311) corresponding to the positions of the docking columns (304) and having matching sizes are provided on the left and right sides of the base (31).
6. The modularizable PCBA device according to claim 1, characterized in that: One end of the bidirectional screw rod (302) away from the conveying mechanism (2) extends to the outside of the mounting seat (30) and is coaxially connected to a hand wheel (305), wherein the hand wheel (305) is used to control the movement of the two clamping plates (303).
7. The modularizable PCBA device according to claim 1, characterized in that: The glue dispenser (4) comprises an inverted U-shaped support (40), a movable plate (41) is provided under the bottom surface of the horizontal plate of the support (40), the top surface of the movable plate (41) is tightly fitted with the bottom surface of the horizontal plate of the support (40), a hydraulic cylinder (42) is fixed at the center of the bottom surface of the movable plate (41), and a glue gun (43) is fixed at the bottom end of the telescopic end of the hydraulic cylinder (42).
8. The modularizable PCBA device according to claim 7, characterized in that: A screw rod (44) is rotatably connected between the two vertical plates of the bracket (40), the screw rod (44) is threadedly connected to the movable plate (41), and a driving motor (45) whose output shaft is coaxially connected to the screw rod (44) is fixed on the vertical plate of the bracket (40).