Fly ash pH value control device

By designing a fly ash pH control device including a pickling chamber, a liquid storage chamber, a pump and a pH sensor, the problem that the prior art cannot detect and regulate the pH value of the fly ash solution in real time is solved, and the precise control of the pickling process and the efficient removal of heavy metals are achieved.

CN222551661UActive Publication Date: 2025-03-04HANGZHOU GUIYUAN ENVIRONMENTAL PROTECTION TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420472888.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-11
Publication Date
2025-03-04
Estimated Expiration
2034-03-11

AI Technical Summary

Technical Problem

The existing fly ash pickling device cannot detect the pH value of the fly ash solution in real time, resulting in the inability to accurately control the pickling process, affecting the efficiency of heavy metal removal.

Method used

A fly ash pH control device is designed, including a pickling chamber, liquid storage chamber, a pump, a spray pipe, a pH sensor and other components. The solution sprayed by the pump and the pH sensor are detected in real time to realize the real-time control of the pH value of the fly ash solution.

Benefits of technology

Real-time detection and regulation of the pH value of fly ash solution is achieved, the accuracy and efficiency of the pickling process are improved, and the efficient removal of heavy metals is ensured.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222551661U_ABST
    Figure CN222551661U_ABST
Patent Text Reader

Abstract

The utility model discloses a fly ash pH value control device, which belongs to the technical field of fly ash pretreatment, and comprises a mounting plate, the upper surface of the mounting plate is fixedly connected with a pickling bin, the side surface of the pickling bin is provided with a liquid storage bin, the inside of the liquid storage bin is provided with a transfer pump, the upper surface of the transfer pump is fixedly connected with a flow guide pipe, and the flow guide pipe is fixedly connected with the mounting plate. The fly ash pH value control device comprises an acid pickling bin, a fixed frame is fixedly connected to the interior of the acid pickling bin, a spraying pipe is fixedly connected to the interior of the fixed frame, and a three-way pipe is fixedly connected to the upper surface of the spraying pipe. And a worker only needs to start a transfer pump through a control switch, and a solution in the liquid storage bin can be sprayed into the pickling bin through the spray heads on the lower surface of the spray pipe, so that the effect of regulating and controlling the pH value of the fly ash solution is achieved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of fly ash pretreatment, and more specifically, to a fly ash pH control device. Background Art

[0002] A large amount of fly ash is generated during the incineration of domestic waste. The main chemical components of fly ash from waste incineration are CaO, SiO2, Al2O3, Fe2O3, SO3, NaCl, KCl, Na2O, and K2O. Fly ash is enriched with highly toxic dioxins (PCDD / Fs) and heavy metals. Fly ash pickling is a common fly ash pretreatment method. The heavy metal content in fly ash can be significantly reduced after pickling. In order to ensure that heavy metals can be removed efficiently and to avoid a large amount of fly ash being dissolved into the liquid phase, the pH of the pickling process needs to be controlled. However, the existing equipment cannot detect the pH value of the fly ash pickling solution in real time, and thus cannot regulate the pH of the pickling process in real time, resulting in a relatively extensive pickling process and the inability to accurately control the pickling effect. Utility Model Content

[0003] (1) Technical issues to be solved

[0004] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a fly ash pH control device, which has the characteristics of being able to regulate the pH of the fly ash solution and facilitating real-time detection of the pH value of the fly ash solution.

[0005] (2) Technical solution

[0006] To achieve the above-mentioned purpose, the utility model provides a fly ash pH control device, comprising a mounting plate, a pickling bin is fixedly connected to the upper surface of the mounting plate, a liquid storage bin is arranged on the side of the pickling bin, a suction pump is arranged inside the liquid storage bin, a guide pipe is fixedly connected to the upper surface of the suction pump, a fixing frame is fixedly connected to the inside of the pickling bin, a spray pipe is fixedly connected to the inside of the fixing frame, a three-way pipe is fixedly connected to the upper surface of the spray pipe, the other end of the guide pipe is fixedly connected to the side of the three-way pipe, a first solenoid valve is arranged on the surface of the guide pipe, a nozzle is fixedly connected to the lower surface of the spray pipe, a pH sensor is arranged inside the pickling bin, an exhaust port is fixedly connected to the side of the pickling bin, an exhaust fan is arranged inside the exhaust port, a liquid injection port is opened on the surface of the liquid storage bin, a sealing plug is penetrated inside the liquid injection port, and the liquid injection port and the sealing plug are fixedly connected by threads.

[0007] When the fly ash pH control device of the present technical solution is used, the pumping pump is started by controlling the switch, so that the solution inside the liquid storage bin can be sprayed into the inside of the pickling bin through the nozzle on the lower surface of the spray pipe, thereby regulating the pH value of the fly ash solution. Moreover, under the action of the pH sensor, the pH value of the solution inside the pickling bin can be detected in real time, which is convenient for regulating the pH value of the fly ash solution.

[0008] Furthermore, there are two groups of liquid storage bins, which are symmetrically arranged on the upper surface of the mounting plate, and a liquid injection port is provided on the surface of the liquid storage bins. There are multiple nozzles, which are evenly arranged on the lower surface of the spray pipe.

[0009] Furthermore, a feed port is fixedly connected to the surface of the pickling bin, a one-way valve is provided on the surface of the feed port, and a feeding pipe is fixedly connected to the top of the feed port.

[0010] Furthermore, a discharge port / aeration port is fixedly connected to the surface of the pickling bin, a second solenoid valve is arranged on the surface of the discharge port / aeration port, and a liquid level gauge is embedded on the surface of the pickling bin, and the liquid level gauge is made of transparent material.

[0011] Furthermore, a hinge is fixedly connected to the surface of the pickling bin, and the pickling bin is movably connected to a movable door via the hinge. A lock is provided on the surface of the movable door, and the pickling bin and the movable door are fixedly connected via the lock.

[0012] Furthermore, a fixing block is fixedly connected to the side of the mounting plate, and there are two groups of the fixing blocks, which are symmetrically arranged on both sides of the mounting plate. Threaded holes are opened on the surfaces of the fixing blocks so that fixing bolts are passed through the inside thereof.

[0013] Furthermore, an energy storage bin is provided inside the mounting plate, a battery is fixedly connected inside the energy storage bin, a control switch is fixedly connected to the surface of the pickling bin, and a microprocessor is arranged inside the control switch.

[0014] (3) Beneficial effects

[0015] In summary, the utility model has the following beneficial effects:

[0016] 1. The fly ash pH control device is provided with a pumping pump. When the staff uses the device to adjust the pH value of the fly ash solution, the staff only needs to start the pumping pump through the control switch, so that the solution inside the liquid storage bin can be sprayed into the inside of the pickling bin through the nozzle on the lower surface of the spray pipe, thereby achieving the effect of adjusting the pH value of the fly ash solution;

[0017] 2. The fly ash pH control device is provided with a pH sensor. When the staff uses the device to adjust the pH value of the fly ash solution, the pH value of the solution inside the pickling bin can be detected in real time under the action of the pH sensor, thereby facilitating the staff to adjust the pH value of the fly ash solution. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the specific implementation of the utility model or the technical solution in the prior art, the drawings required for describing the specific implementation or the prior art will be briefly introduced below. Obviously, the drawings described below are only one implementation of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0019] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0020] Figure 2 It is a structural schematic diagram of a three-dimensional section of the utility model.

[0021] The symbols in the accompanying drawings are:

[0022] 1. Mounting plate; 2. Pickling chamber; 3. Liquid storage chamber; 4. Extraction pump; 5. Guide pipe; 6. First solenoid valve; 7. Three-way pipe; 8. Fixed frame; 9. Spray pipe; 10. Nozzle; 11. pH sensor; 12. Exhaust port; 13. Exhaust fan; 14. Liquid injection port; 15. Sealing plug; 16. Feed port; 17. One-way valve; 18. Feeding pipe; 19. Discharge port / aeration port; 20. Second solenoid valve; 21. Liquid level gauge; 22. Hinge; 23. Movable door; 24. Lock; 25. Fixing block; 26. Fixing bolt; 27. Energy storage chamber; 28. Battery; 29. ​​Control switch. DETAILED DESCRIPTION

[0023] In order to make the technical means, creative features, objectives and effects achieved by the utility model easy to understand, the technical scheme in the specific implementation mode of the utility model is clearly and completely described below to further illustrate the utility model. Obviously, the specific implementation mode described is only a part of the implementation mode of the utility model, rather than all styles.

[0024] Example:

[0025] The following is combined with Figure 1-2 The utility model is described in further detail.

[0026] See also Figure 1-2The utility model provides a technical solution: a fly ash pH control device, comprising a mounting plate 1, a pickling bin 2 is fixedly connected to the upper surface of the mounting plate 1, a liquid storage bin 3 is arranged on the side of the pickling bin 2, a pumping pump 4 is arranged inside the liquid storage bin 3, by setting the pumping pump 4, only the pumping pump 4 is started by the control switch 29, so that the solution inside the liquid storage bin 3 can be sprayed inside the pickling bin 2 through the nozzle 10 on the lower surface of the spray pipe 9, so as to achieve the effect of regulating the pH value of the fly ash solution, a flow guide pipe 5 is fixedly connected to the upper surface of the pumping pump 4, a fixing frame 8 is fixedly connected to the inside of the pickling bin 2, a spray pipe 9 is fixedly connected to the inside of the fixing frame 8, and a three-way pipe 7 is fixedly connected to the upper surface of the spray pipe 9 The other end of the guide pipe 5 is fixedly connected to the side of the three-way pipe 7. The surface of the guide pipe 5 is provided with a first solenoid valve 6. The lower surface of the spray pipe 9 is fixedly connected with a nozzle 10. The interior of the pickling tank 2 is provided with a pH sensor 11. By providing the pH sensor 11, under the action of the pH sensor 11, the pH value of the solution inside the pickling tank 2 can be detected in real time, which is convenient for the staff to regulate the pH value of the fly ash solution. The side of the pickling tank 2 is fixedly connected with an exhaust port 12, and the exhaust port 12 is provided with an exhaust fan 13. The interior of the liquid injection port 14 is penetrated with a sealing plug 15. The surface of the liquid storage tank 3 is provided with a liquid injection port 14, and the liquid injection port 14 and the sealing plug 15 are fixedly connected by threads.

[0027] Specifically, there are two groups of liquid storage bins 3 symmetrically arranged on the upper surface of the mounting plate 1 , a liquid injection port 14 is provided on the surface of the liquid storage bins 3 , and there are multiple nozzles 10 evenly arranged on the lower surface of the spray pipe 9 .

[0028] Specifically, a feed port 16 is fixedly connected to the surface of the pickling bin 2 , a one-way valve 17 is provided on the surface of the feed port 16 , and a feeding pipe 18 is fixedly connected to the top of the feed port 16 .

[0029] Specifically, a discharge port / aeration port 19 is fixedly connected to the surface of the pickling bin 2, a second solenoid valve 20 is arranged on the surface of the discharge port / aeration port 19, and a liquid level gauge 21 is embedded on the surface of the pickling bin 2, and the liquid level gauge 21 is made of transparent material.

[0030] Specifically, a hinge 22 is fixedly connected to the surface of the pickling bin 2, and the pickling bin 2 is movably connected to a movable door 23 through the hinge 22. A lock 24 is provided on the surface of the movable door 23, and the pickling bin 2 and the movable door 23 are fixedly connected through the lock 24.

[0031] Specifically, a fixing block 25 is fixedly connected to the side of the mounting plate 1 . There are two groups of fixing blocks 25 symmetrically arranged on both sides of the mounting plate 1 . Threaded holes are opened on the surfaces of the fixing blocks 25 so that fixing bolts 26 are passed through the inside thereof.

[0032] Specifically, an energy storage bin 27 is provided inside the mounting plate 1 , a battery 28 is fixedly connected inside the energy storage bin 27 , a control switch 29 is fixedly connected to the surface of the pickling bin 2 , and a microprocessor is arranged inside the control switch 29 .

[0033] The working principle of the utility model is as follows: when the utility model is used, the device is first moved to a suitable position, and then the position of the mounting plate 1 is fixed by the fixing bolts 26, thereby preventing the device from being offset during use. When the staff uses the device to adjust the pH value of the fly ash solution, the staff first puts the alkaline solution and the acidic solution into the two liquid storage bins 3 respectively, and closes the liquid storage bins 3 through the sealing plugs 15, and then injects an appropriate amount of clean water into the pickling bin 2 through the movable door 23, and closes the movable door 23 through the lock buckle 24, and then the staff injects the fly ash into the feed port 16 through the feeding pipe 18, and then injects the fly ash into the pickling bin 2 through the feed port 16, so that the fly ash is dissolved in clean water, and during the pickling process, the discharge port / aeration port 19 continuously feeds the pickling liquid to the pickling bin. Gas is introduced into the bin 2 to stir the solution to ensure that the fly ash reacts fully. At the same time, under the action of the pH sensor 11, the pH value of the solution inside the pickling bin 2 can be detected in real time. When the pH value is not within the specified range, the pH sensor transmits the detected data to the inside of the control switch 29, and then the control switch 29 starts the corresponding pumping pump 4, and then the pumping pump 4 injects the solution into the inside of the guide pipe 5, and injects the solution into the inside of the spray pipe 9 through the three-way pipe 7 on the side of the guide pipe 5, and sprays it into the inside of the pickling bin 2 through the nozzle 10 on the lower surface of the spray pipe 9, so as to conduct a through hole for the pH value of the solution inside the pickling bin 2, and under the action of the exhaust fan 13, the reacted exhaust gas inside the pickling bin 2 can be discharged through the exhaust port 12, and the fly ash solution after acidification is discharged from the discharge port / aeration port 19.

[0034] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed, but such modifications are protected by patent law as long as they are within the scope of the claims of the present invention.

Claims

1. A fly ash pH control device, comprising a mounting plate (1), characterized in that: The upper surface of the mounting plate (1) is fixedly connected to a pickling bin (2), a liquid storage bin (3) is arranged on the side of the pickling bin (2), a material extraction pump (4) is arranged inside the liquid storage bin (3), a flow guide pipe (5) is fixedly connected to the upper surface of the material extraction pump (4), a fixing frame (8) is fixedly connected inside the pickling bin (2), a spray pipe (9) is fixedly connected inside the fixing frame (8), a three-way pipe (7) is fixedly connected to the upper surface of the spray pipe (9), and the other end of the flow guide pipe (5) is fixedly connected to the side of the three-way pipe (7). A first solenoid valve (6) is arranged on the surface of the flow guide pipe (5), a nozzle (10) is fixedly connected to the lower surface of the spray pipe (9), a pH sensor (11) is arranged inside the pickling tank (2), an exhaust port (12) is fixedly connected to the side of the pickling tank (2), an exhaust fan (13) is arranged inside the exhaust port (12), a liquid injection port (14) is opened on the surface of the liquid storage tank (3), a sealing plug (15) is penetrated inside the liquid injection port (14), and the liquid injection port (14) and the sealing plug (15) are fixedly connected by threads.

2. A fly ash pH control device according to claim 1, characterized in that: There are two groups of liquid storage bins (3) which are symmetrically arranged on the upper surface of the mounting plate (1). A liquid injection port (14) is provided on the surface of the liquid storage bins (3). There are a plurality of spray heads (10) which are evenly arranged on the lower surface of the spray pipe (9).

3. A fly ash pH control device according to claim 1, characterized in that: A feed port (16) is fixedly connected to the surface of the pickling bin (2), a one-way valve (17) is provided on the surface of the feed port (16), and a feeding pipe (18) is fixedly connected to the top of the feed port (16).

4. A fly ash pH control device according to claim 1, characterized in that: A discharge port / aeration port (19) is fixedly connected to the surface of the pickling bin (2), a second solenoid valve (20) is arranged on the surface of the discharge port / aeration port (19), and a liquid level gauge (21) is embedded in the surface of the pickling bin (2), and the liquid level gauge (21) is made of a transparent material.

5. The fly ash pH control device according to claim 1, characterized in that: A hinge (22) is fixedly connected to the surface of the pickling bin (2); the pickling bin (2) is movably connected to a movable door (23) via the hinge (22); a lock (24) is provided on the surface of the movable door (23); the pickling bin (2) and the movable door (23) are fixedly connected via the lock (24).

6. A fly ash pH control device according to claim 1, characterized in that: A fixing block (25) is fixedly connected to the side of the mounting plate (1). There are two groups of the fixing blocks (25) which are symmetrically arranged on both sides of the mounting plate (1). The surface of the fixing block (25) is provided with a threaded hole so that a fixing bolt (26) can be passed through the inside.

7. The fly ash pH control device according to claim 1, characterized in that: An energy storage bin (27) is provided inside the mounting plate (1), a battery (28) is fixedly connected inside the energy storage bin (27), a control switch (29) is fixedly connected to the surface of the pickling bin (2), and a microprocessor is arranged inside the control switch (29).